Potentiodynamic polarization studies on amorphous Zr46.75Ti8.25Cu7.5Ni10Be27.5, Zr65Cu17.5Ni10Al7.5, Zr67Ni33 and Ti60Ni40 in aqueous HNO3 solutions

Potentiodynamic polarization studies were carried out on virgin specimens of Zr-based bulk amorphous alloys Zr_46.75Ti_8.25Cu_7.5Ni₁₀Be_27.5 and Zr₆₅Cu_17.5Ni₁₀Al_7.5, and conventional-type binary amorphous alloys Zr₆₇Ni₃₃ and Ti₆₀Ni₄₀ in solutions of 0.2 M, 0.5 M and 1.0 M HNO₃ at room temperature. The values of the corrosion current density (I_corr) for the bulk amorphous alloy Zr_46.75Ti_8.25Cu_7.5Ni₁₀Be_27.5 were found to be comparable with those of Zr₆₅Cu_17.5Ni₁₀Al_7.5 in 0.2 M and 0.5 M HNO₃, but the value of I_corr for the former was almost three times more than that of the latter in 1.0 M HNO₃. In the case of conventional binary amorphous alloys, Ti₆₀Ni₄₀ showed lower value of I_corr as compared to Zr₆₇Ni₃₃ in 0.5 M and 1.0 M HNO₃ and a comparable value of I_corr in 0.2 M HNO₃. In general, the binary Ti₆₀Ni₄₀ displayed the best corrosion resistance among all the alloys in all the cases and the corrosion current density (I_corr) for all the alloys was found to increase with the increasing concentration of nitric acid. It is noticed that the bulk amorphous alloys do not possess superior corrosion resistance as compared to conventional binary amorphous alloys in aqueous HNO₃ solutions. The observed differences in their corrosion behavior are attributed to different alloy constituents and composition of the alloys investigated.     

Mechanical properties and ion irradiation of bulk amorphous Zr55Cu30Al10Ni5 alloy

The bulk amorphous Zr₅₅Cu₃₀Al₁₀Ni₅ alloy is one of the widely studied Zr-based alloys due to very attractive thermal and mechanical properties. Alloy ribbons and bulk samples were synthesized by Cu mould casting and characterized by SEM/EDS, DSC and XRD. Mechanical properties like Vicker’s hardness, nanohardness and elastic modulus etc. were measured. Ion irradiation of the samples was carried out to enhance the surface properties without altering the amorphous nature of the bulk material. Ion irradiation by singly charged Ar⁺ enhanced the hardness as well as elastic modulus considerably.     

Glass-forming ability and crystallization of bulk metallic glass (HfxZr1−x)52.5Cu17.9Ni14.6Al10Ti5

We have produced a series of bulk metallic glasses of composition (Hf_xZr_1−x)_52.5Cu_17.9Ni_14.6Al₁₀Ti₅ (with x=0-1) by an arc melting/suction casting method. The density of these alloys increases by nearly 67% with increasing Hf content from 6.65 g/cm³ (x=0) to 11.09 g/cm³ (x=1). Over the same composition range the glass-forming ability decreases, as demonstrated by the size of the largest amorphous ingots that can be cast without crystallization. Although both the glass transition temperature and the melting temperature increase linearly with increasing Hf content, the reduced glass transition temperature (T_g/T_m) decreases, from 0.64 (x=0) to 0.62 (x=1), which suggests that the `confusion principle' correlating increased glass-forming ability with increased number of components, does not apply in this case due to the chemical similarity between Zr and Hf. A different crystallization behavior is observed for Zr-based and Hf-based glasses. The final crystalline phases are CuZr₂ and Zr₂Ni for Zr-based alloys, and Al₁₆Hf₆Ni₇ and CuHf₂ for Hf-based alloys.     

Effects of Sn addition on the glass forming ability and crystallization behavior in Ni-Zr-Ti-Si alloys

The effect of Sn substitution for Si on the glass forming ability (GFA) and crystallization behavior has been studied in Ni₅₉Zr₂₀Ti₁₆Si_5 − xSn_x (x=0, 3, 5) alloys. A bulk amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy with diameter up to 3 mm can be fabricated by injection casting. Partial substitution of Si by Sn in Ni₅₉Zr₂₀Ti₆Si_5 − xSn_x alloys improves the glass forming ability. The improved GFA of the Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy is can be explained based on the lowering of liquidus temperature. The crystallization sequence becomes completely different with addition of Sn. The amorphous Ni₅₉Zr₂₀Ti₁₆Si₅ alloy crystallizes via precipitation of only a cubic NiTi phase in the first crystallization step, whereas the amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy crystallizes via simultaneous precipitation of orthorhombic Ni₁₀(Zr,Ti)₇ and cubic NiTi phases. Addition of Sn in the Ni₅₉Zr₂₀Ti₁₆Si₅ alloy suppresses the formation of the primary cubic NiTi phase. The bulk amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy exhibits high compressive fracture strength of about 2.7 GPa with a plastic strain of about 2%.     

Microstructural evolution of slowly solidified Cu-Ti-Zr-Ni amorphous alloy

The microstructures of slowly solidified Cu-Ti-Zr-Ni bulk amorphous alloy were identified by X-ray diffractometry (XRD) and transmission electron microscope (TEM). XRD and TEM examinations show that the deep eutectic structures of the tested alloy consist of CuTi₂-Cu₁₀Zr₇、Cu₃Ti-CuZr、Cu₃Ti-Cu₁₀Zr₇-CuZr low-order eutectics. Moreover, short-range ordering clusters in the melt with configuration similar to that of Cu₁₀Zr₇ compound may contribute to the glass forming ability of bulk amorphous Cu-Ti-Zr-Ni alloy.     

Structural relaxation and glass transition behavior of novel (Ti33Zr33Hf33)50(Ni50Cu50)40Al10 alloy developed by equiatomic substitution

A series of glass forming alloys (Ti₃₃Zr₃₃Hf₃₃)_100−x−y(Ni₅₀Cu₅₀)_xAl_y (x = 20–70 at.% and y = 0–30 at.%) have been developed by equiatomic substitution of similar elements. Of these alloys (Ti₃₃Zr₃₃Hf₃₃)₅₀(Ni₅₀Cu₅₀)₄₀Al₁₀ was chosen in this study to investigate the structural relaxation and glass transition behavior. The as-quenched (Ti₃₃Zr₃₃Hf₃₃)₅₀(Ni₅₀Cu₅₀)₄₀Al₁₀ alloy was fully amorphous and had a wide supercooled liquid region ΔT = T_x(503 °C) − T_g(433 °C) = 70 °C, where T_g and T_x are the glass transition and crystallization temperatures, respectively. Low temperature pre-heat treatments of the (Ti₃₃Zr₃₃Hf₃₃)₅₀(Ni₅₀Cu₅₀)₄₀Al₁₀ alloy for 10 min at 310 °C, 370 °C and 390 °C caused structural relaxation accompanied by the formation of very fine scale lattice ordering. After these heat treatments, the glass transition became hard to observe in the (Ti₃₃Zr₃₃Hf₃₃)₅₀(Ni₅₀Cu₅₀)₄₀Al₁₀ alloy. Increasing the pre-heat treatment temperatures and holding times caused the glass transition to become more clearly detectable with increasing endothermic heat release.     

Glass formation and crystallization behavior in Mg65Cu25Y10−xGdx (x=0, 5 and 10) alloys

The glass forming ability and crystallization behavior of Mg₆₅Cu₂₅Y_10−xGd_x (x=0, 5 and 10) alloys have been investigated. The glass forming ability (GFA) is significantly improved when Y in Mg₆₅Cu₂₅Y₁₀ is substituted with Gd. Ternary Mg₆₅Cu₂₅Gd₁₀ bulk metallic glass (BMG) with diameter of at least 8 mm was successfully fabricated by conventional Cu-mold casting method in air atmosphere. Mg₂(Y, Gd) is the first competing crystalline phase against the glass formation in the Mg₆₅Cu₂₅Y_10−xGd_x (x=0, 5) alloys, while Mg₂Cu and Cu₂Gd are the competing crystalline phases in the Mg₆₅Cu₂₅Gd₁₀ alloy. Therefore, the suppression of the formation of Mg₂(Y, Gd) during cooling from the liquid improves the GFA significantly.     

Crystallization processes in amorphous Zr54Cu46 alloy

The crystallization of amorphous Zr₅₄Cu₄₆ alloy was investigated by using X-ray diffraction (XRD), differential scanning calorimetry (DSC) and transmission electron microscopy (TEM) techniques. The experimental results show that an endothermic peak in DSC traces for amorphous Zr₅₄Cu₄₆ alloy exists at about 1006 K, indicating following eutectoid reaction occurs, namely, Cu₁₀Zr₇+CuZr₂↔CuZr in amorphous Zr₅₄Cu₄₆ alloy during heating. With increasing the heating rate, the glass transition temperature T_g and onset crystallization temperature T_x of amorphous Zr₅₄Cu₄₆ alloy increase in parallel, and the supercooled liquid region ΔT_x (=T_x−T_g) holds almost constant with an average value of 44 K. Both XRD and TEM results prove that Cu₁₀Zr₇ and CuZr₂ are main crystallization products for amorphous Zr₅₄Cu₄₆ alloy under continuous heating conditions. No CuZr phase is identified because of its small precipitation amount. Finally, the crystallization processes of amorphous Zr₅₄Cu₄₆ alloy were summarized.     

Crystallization kinetics of the Zr61Al7.5Cu17.5Ni10Si4 alloy using isothermal DSC and TEM observation

The crystallization behavior and microstructure development of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy during annealing were investigated by isothermal differential scanning calorimetry, X-ray diffractometry and transmission electron microscopy. During isothermal annealing of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy at 703 K, Zr₂Cu crystals with an average size of about 5 nm were first observed during the early stages (30% crystallization) of crystallization by TEM. The Zr₂Cu crystal size increased with annealing time and attained an average size of 20 nm corresponding to the stage of 80% crystallization. In addition, the change in particle size with increasing annealing time exhibited a linear relationship between grain growth time and the cube of the particle size for the Zr₂Cu type crystalline phase. This indicates that the crystal growth of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy belongs to a thermal activated process of the Arrhenius type. The activation energy for the grain growth of Zr₂Cu is 155 ± 20 kJ/mol in the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ amorphous alloy. The lower activation energy for grain growth in compared to that for crystallization in Zr₆₅Cu₃₅ 440 kJ/mol crystal corresponds to the rearrangement of smaller atoms in the metallic glass, Al or Si (compare to Zr).     

Determination of activation energies for nucleation and growth from isothermal differential scanning calorimetry data

Differential scanning calorimetry (DSC) is usually adopted to analyze solid-state phase transformation incorporating nucleation, growth and impingement. Then, for isothermal transformation, time-dependent Avrami exponent and overall effective activation energy can always be deduced using recipes, which are derived from an analytical phase transformation model. On this basis, a concise and reliable approach to determine time-independent activation energies for nucleation and growth is proposed. Numerical calculations have demonstrated that the new approach is sufficiently precise under different conditions of transformation (e.g. nucleation: mixed nucleation and Avrami nucleation; growth: interface-controlled growth and diffusion-controlled growth; impingement: randomly nuclei dispersed, anisotropic growth and non-random nuclei distributions). Application of the approach in crystallization of Zr₅₅Cu₃₀Al₁₀Ni₅, Zr₅₀Al₁₀Ni₄₀ and Cu₄₆Zr₄₅Al₇Y₂ bulk amorphous alloys as measured by isothermal DSC was performed.     

Electron microscopy of bulk metallic glass machining chips

Machined Zr_52.5Ti₅Cu_17.9Ni_14.6Al₁₀ bulk metallic glass (BMG) chips were characterized using high resolution electron microscopy. Compared to conventional processing techniques, machining produces very high heating/cooling, and deformation rates. It is therefore of interest to compare structural changes in machining chips with those produced by conventional processing. Large (～1 μm) crystalline grain, residual amorphous region, and phase separation in the amorphous–crystalline transition region were detected in bright field TEM images. Three equilibrium phases, Zr₂Cu, ZrAl₂, and Zr₂Ni, which have been identified in samples undergoing conventional annealing, were revealed from selected area electron diffraction patterns of the chips. High magnification TEM micrographs showed nanocrystallites, about 10 nm in size, in the amorphous–crystalline transition region.     

Influence of outphase Cu50Ti50 amorphous alloy addition on microstructural evolution of mechanically alloyed Zr66.7Ni33.3 amorphous alloy

The influence of outphase Cu₅₀Ti₅₀ amorphous alloy addition on microstructural evolution of Zr_66.7Ni_33.3 amorphous alloy has been investigated using a mechanical alloying method. It has been found that the milling induced microstructural evolution is related to the change of peak positions of the first maximum on X-ray diffraction patterns of the as-obtained amorphous alloys. With increasing milling time, the 3 wt.% Cu₅₀Ti₅₀ addition can give rise to the cyclic amorphization transformation of the as-milled alloy. The mechanical stability of the mixing amorphous phase can be greatly enhanced with increasing Cu₅₀Ti₅₀ addition up to 10 wt.%. Moreover, the addition of outphase Cu₅₀Ti₅₀ amorphous alloy not only increases the onset crystallization temperature of Zr_66.7Ni_33.3 amorphous alloy but also alters its crystallization mode. The effect of outphase amorphous addition on the mechanical stability of the Zr_66.7Ni_33.3 amorphous phase has been discussed based upon the bond order theory.     

Fabrication and characterization of metallic glasses with a specific microstructure for micro-electro-mechanical system applications

Metallic glass microstructures with high aspect ratios for micro-electro-mechanical system applications have been fabricated by micro-electro-discharge machining and selective electrochemical dissolution methods. Micro-holes and three-dimensional microstructures machined on the La₆₂Al₁₄Ni₁₂Cu₁₂, Zr₅₅Al₁₀Ni₅Cu₃₀ and Cu₄₆Zr₄₄Al₇Y₃ bulk metallic glasses by micro-electro-discharge machining are evaluated by using X-ray diffraction, scanning electron microscopy, and nanoindentation. The experimental results demonstrate that the machined samples kept their amorphous structure without devitrification, and their machining characteristics are related to the thermo-physical properties of the alloys and the electrode diameters. Porous, single-pore and thin-walled Zr-based metallic glass tubes with micro-pore structures can be prepared by selective electrochemical dissolution method. The high aspect ratio microstructures fabricated by the two methods have the potential applications as micro-nozzles, polymer micro-injection molding tools, micro-channels or micro-flow meters in micro-electro-mechanical system devices.     

Enhanced glass-forming ability of a Zr-based bulk metallic glass with yttrium doping

A significant enhancement in glass formation in a newly developed Zr₅₁Cu_20.7Ni₁₂Al_16.3 alloy has been achieved by yttrium doping. With just 0.5 at.% yttrium doping, the critical diameter of the as-cast alloys for glass formation has been increased from 3 mm to at least 10 mm. In the undoped, large-sized alloys, massive oxygen stabilized crystalline phases are observed but disappear in yttrium doped alloys. Very small amounts of stable α-Y₂O₃ phases found in the yttrium doped alloys, and their negligible effect on the metallic glasses’ properties, provide a superior solution to achieve metallic glasses with a high glass formability.     

Effects of Zn addition on the improvement of glass forming ability and plasticity of Mg–Cu–Tb bulk metallic glasses

The effects of Zn addition on the glass forming ability and mechanical properties of Mg₆₅Cu_25?xZn_xTb₁₀ (x = 0, 2.5, 5, and 7.5) have been investigated. We show that small amounts of Zn addition improve the glass forming ability, strength, and ductility of the Mg–Cu–Tb bulk metallic glass. For the best glass forming composition, amorphous rods of Mg₆₅Cu₂₀Zn₅Tb₁₀ with a diameter of at least 7 mm have been prepared by a conventional copper mold casting method. Additionally, this composition exhibits obvious yielding and plastic deformation upon quasi-static compressive loading. The fracture strength, total strain to failure, and the plastic strain of the Mg₆₅Cu₂₀Zn₅Tb₁₀ bulk metallic glass reaches 1025 MPa, 2.05% and 0.15%, respectively. This is significantly superior compared to that exhibited by the original Zn-free Mg–Cu–Tb amorphous alloy.     

Synthesis and mechanical properties of Zr-based bulk amorphous alloys

Design and characterization of bulk amorphous alloys has been an active area of research due to their promising thermal and mechanical properties. An alloy composition Z₆₅Cu₁₇Ni₁₀Al₈ was designed and synthesized by Cu mold casting. In the base alloy 2 at.% Gd was added to study its effect on thermal and mechanical properties. Characterization of the alloys was done by techniques of X-ray diffraction (XRD), differential scanning calorimetry (DSC) and field emission scanning electron microscopy (FESEM). Many thermal parameters were evaluated to investigate the thermal stability and glass-forming ability of the alloys. In addition, the mechanical properties like nanohardness, elastic modulus and elastic recovery were measured. Thermal properties and activation energy reduced while mechanical properties like nanohardness, elastic modulus and percentage elastic recovery (% R) increased with Gd addition.     

A new composition zone of bulk metallic glass formation in the Cu-Zr-Ti ternary system and its correlation with the eutectic reaction

A new composition region of bulk metallic glass formation, around Cu₅₂Zr₄₀Ti₈, was discovered in the Cu-Zr-Ti ternary system, for which monolithic bulk metallic glass rods of 4 mm in diameter can be fabricated using copper mold casting. The solidification of the Cu₅₂Zr₄₀Ti₈ deeply-undercooled liquid mainly undergoes a univariant eutectic reaction, (L → Cu₁₀Zr₇ + CuZr), even though this composition was predicted to be a ternary eutectic point (L → Cu₁₀Zr₇ + CuZr + Cu₂ZrTi) by CALPHAD calculations. With respect to the deep-eutectic reaction of (L → Cu₁₀Zr₇ + CuZr) in the Cu-Zr binary alloys, alloying of Ti has a significant effect on further stabilizing the liquid, as indicated as a drop of the univariant eutectic groove, limiting the coupled growth of two crystalline phases, hence increasing the glass-forming ability.     

Investigation of viscosity and crystallization in supercooled-liquid region of Zr-based glassy alloys

Using viscosity measurement method and in-situ heating synchrotron radiation, the viscosity of the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)_100 ? xY_x (x = 0, 0.5, 1, 2) bulk metallic glasses (BMGs) in their supercooled liquid regions (SLRs) and the in-situ heating nucleation were investigated, respectively. In the SLR, the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)₉₉Y₁ metallic glass which shows distinct plastic strain in compression exhibits higher viscosity than the other three BMGs, however their Poisson's ratios are almost the same. The synchrotron diffraction results show that crystallization happened in the SLR of the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)₉₉Y₁ glassy alloy, which could be the reason for the higher viscosity and larger plastic strain in compression compared to the other three alloys. The fracture surfaces of the glassy alloys were observed and analyzed.     

Phase competition of Cu64Zr36 and its effect on glass forming ability of the alloy

In the present paper, crystallization behavior and glass forming ability (GFA) of Cu₆₄Zr₃₆ bulk metallic glass (BMG) were studied based on the crystal phase competition. Electrical resistivity and X‐ray diffraction results indicate that Cu₆₄Zr₃₆ glass underwent a two‐stage crystallization process, during which Cu₁₀Zr₇ and Cu₅₁Zr₁₄ crystals precipitate at first and then there are only Cu₁₀Zr₇ and Cu₈Zr₃ phases at the end of the second stage. Intriguingly, it was found that it is the competing phase Cu₁₀Zr₇ that weakens GFA of the Cu₆₄Zr₃₆ alloy, because the Cu₁₀Zr₇ precipitate is fully restrained in the cast rod when substituting Zr with 7.5at%Ti and thereby its diameter with fully amorphous structure is enlarged from 1 mm to 2 mm.     

Comparative study of the effect of cold rolling on the structure of Al–RE–Ni–Co (RE = rare-earth metals) amorphous and glassy alloys

The present paper aims to compare the deformation-induced crystallization behavior of the rapidly solidified ribbon samples of Al₈₅Y₈Ni₅Co₂, Al₈₅Nd₈Ni₅Co₂, Al₈₅Gd₈Ni₅Co₂ and Al₈₅Mm₈Ni₅Co₂ non-crystalline alloys subjected to cold rolling with 33% reduction. It is found that amorphous Al₈₅Y₈Ni₅Co₂ alloys exhibiting glass-transition and Al₈₅Nd₈Ni₅Co₂ alloys exhibiting no glass-transition have somewhat different stabilities against crystallization under deformation at room temperature though their crystallization temperatures under heating without load or deformation are almost equal. Al₈₅Gd₈Ni₅Co₂ and Al₈₅Mm₈Ni₅Co₂ alloys (Mm = Mischmetal) did not exhibit deformation-induced crystallization at the reduction ratio used. Although, the formation of the primary nanoscale α-Al particles was observed in both Al₈₅Y₈Ni₅Co₂ and Al₈₅Nd₈Ni₅Co₂ alloys after the cold rolling, the size and volume fraction of the particles are larger in the Nd-bearing amorphous alloy as compared to the Y-bearing alloy. It is found that contrary to crystallization on heating no intermetallic compounds but only α-Al nano particles were formed during the deformation-induced crystallization of Al₈₅RE₈Ni₅Co₂ amorphous alloys. The local heating on deformation is hypothesized to affect the crystallization.