Investigation of the flammability of different textile fabrics using micro-scale combustion calorimetry

Evaluating and analyzing the performance of flame retardant (FR) textiles are a critical part of research and development of new FR textiles products by the industry. The testing methods currently used in the industry have significant limitations. Most analytical and testing techniques are not able to measure heat release rate (HRR), the single most important parameter in evaluating the fire hazard of materials. It is difficult to measure HRR of textile fabrics using cone calorimetry because textile fabrics are dimensionally thin samples. The recently developed micro-scale combustion calorimetry (MCC) is able to measure the following flammability parameters for textile using milligram sample sizes: heat release capacity, HRR, temperature at peak heat release rate (PHRR), total heat release and char yield. In this research, we applied MCC to evaluate the flammability of different textile fabrics including cotton, rayon, cellulose acetate, silk, nylon, polyester, polypropylene, acrylic fibers, Nomex and Kevlar. We also studied the cotton fabrics treated with different flame retardants. We found that MCC is able to differentiate small differences in flammability of textile materials treated with flame retardants. We were also be able to calculate the limiting oxygen index (LOI) using the thermal combustion properties of various textile samples measured by the MCC. The calculated LOI data have yielded good agreement with experimental LOI results. Thus, we conclude that MCC is an effective new analytical technique for measuring textile flammability and has great potentials in the research and development of new flame retardants for textiles.     

Measurements of temperature and heat of phase transformation of pure silicon by using differential scanning calorimetry

Differential scanning calorimetry (DSC) technique has been applied for the experimental determination of temperature and heat of phase transition of pure silicon (7 N) during heating and cooling cycles at the rate of 10 K min^?1. The measurements were carried out in the temperature range of 25–1450 °C in a flow gas atmosphere (Ar, 99.9992%) using three types of crucibles made of alumina, h-BN and alumina covered with h-BN coating. The following characteristics were estimated from DSC curves: melting point of silicon—1414 °C, the heat of fusion—1826 J g^?1 and the heat of solidification—1654 J g^?1. It was found that the silicon evaporation phenomenon accompanying the tests had no effect on the measurements of temperature during solid-to-liquid and liquid-to-solid transformations and on the measurement of the latent heat of fusion. The effect of crucible type on the DSC measurements is discussed.

     

Applications of micro-scale combustion calorimetry to the studies of cotton and nylon fabrics treated with organophosphorus flame retardants

Effective testing methods are critical for developing new flame retardant textiles by the industry. However, the current testing methods all have limitations. In this research, we applied micro-scale combustion calorimetry (MCC) for evaluating the flammability of the cotton woven fabric treated with a traditional reactive organophosphorus flame retardant in combination with a synergistic nitrogen-containing additive and the nylon-6,6 woven fabric treated with a hydroxyl-functional organophosphorus oligomer and crosslinkers. We found that MCC is capable of differentiating small differences among the treated fabric samples with similar flammability. MCC is able to make quantitative measurement of the peak heat release rate, the most important parameter related to fire hazard of materials, of textile whereas such analysis is more difficult using cone calorimetry due to textile fabrics’ low thickness. By using the thermal combustion parameters measured by MCC, we were able to calculate the limiting oxygen index (LOI) of various treated cotton fabric samples with near-perfect agreement between the experimentally measured and the predicted LOI values of treated cotton fabrics. We also compared the capability of MCC and differential scanning calorimetry for analyzing flame retardant cotton textiles.     

Study on intumescent flame retarded polystyrene composites with improved flame retardancy

The flame retardancy and thermal stability of ammonium polyphosphate/tripentaerythritol (APP/TPE) intumescent flame retarded polystyrene composites (PS/IFR) combined with organically-modified layered inorganic materials (montmorillonite clay and zirconium phosphate), nanofiber (multiwall carbon nanotubs), nanoparticle (Fe₂O₃) and nickel catalyst were evaluated by cone calorimetry, microscale combustion calorimetry (MCC) and thermogravimetric analysis (TGA). Cone calorimetry revealed that a small substitution of IFR by most of these fillers (≤2%) imparted substantial improvement in flammability performance. The montmorillonite clay exhibited the highest efficiency in reducing the peak heat release rate of PS/IFR composite, while zirconium phosphate modified with C₂₁H₂₆NClO₃S exhibited a negative effect. The yield and thermal stability of the char obtained from TGA correlated well with the reduction in the peak heat release rate in the cone calorimeter. Since intumesence is a condensed-phase flame process, the MCC results showed features different from those obtained from the cone calorimeter.     

Correlation analysis of cone calorimetry test data assessment of the procedure with tests of different polymers

Correlation algorithms are used to analyse the relationship amongst heat release rate, carbon dioxide and carbon monoxide generated in cone calorimetry test of material flammability. These correlation algorithms include Pearson??s correlation, Spearman??s rank correlation and Kendall??s rank correlation. Cone test data of seven materials are analysed. These materials are two kinds of polyvinyl chloride wall panel, glass-reinforced plastics, vinyl panel, polymethyl methacrylate, polyurethane and two types of expanded polystyrene foam. Correlation coefficients are calculated for cone calorimeter results from tests at 50?kW?m^?2 of these materials. The distribution of the coefficients would be used to discriminate the test materials according to the so-called FO-categories which can help to predict the time to flashover.     

Rapid solidification of cobalt melt by molecular dynamics simulation

Molecular dynamics simulation was applied to investigating the evolvement rule of cobalt melt microstructure during solidification at different cooling rates. The cooling rate for the formation of amorphous phase is determined by analyzing the radial distribution function, the H–A bond-type index and the mean square displacement. The simulation results showed that the nucleation undercooling increases with the initial temperature, and in the undercooling versus temperature curve, there are two inflection points. Besides, when the initial temperature reaches 2450 K, the undercooling will be stabilized at 1061 K. As the cooling rate is less than 1.0?×?10^11.0 K s^?1, the FCC and HCP crystal structures will be obtained. Amorphous structure will be obtained if the cooling rate is more than 1.0?×?10^13.0 K s^?1. If the cooling rate of the Co melt is between 1.0?×?10^11.0 and 1.0?×?10^13.0 K s^?1, the crystal and amorphous structures will be coexistent, which indicates that the critical cooling rate of crystal–amorphous transition is 1.0?×?10^11.0 K s^?1.

     

Evaluate the flammability of a PU foam with double-scale analysis

Two-scale tests, microscale and bench scale, are conducted to analyze the flammability of a flexible polyurethane foam. Microscale tests include simultaneous thermal analysis coupled to Fourier transform infrared spectroscopy, and microscale combustion calorimeter (MCC). Evolved gas components, heat release rate per unit mass, total heat release, derived heat release capacity, and minimum ignition temperature are obtained. Bench scale tests are performed on cone calorimeter. Peak heat release rate per unit area, effective heat of combustion, minimum incident heat flux for ignition, and total heat release per unit area of different incident heat fluxes are obtained. FO-category of the PU foam is estimated by multiple discriminant function analysis based on the results of cone calorimeter test. The relationship between the two-scale tests is analyzed. The minimum ignition temperatures derived from multi heating rate MCC tests are used to predict the time to ignition and compared with the results from cone calorimeter tests. This PU foam is evaluated as a high fire hazard polymer having low heat release capacity, low ignition temperature, and short ignition time.

     

Optimization of cementitious composite for heavyweight concrete preparation using conduction calorimetry

The present work investigates the hydration heat of different cement composites by means of conduction calorimetry to optimize the composition of binder in the design of heavyweight concrete as biological shielding. For this purpose, Portland cement CEM I 42.5 R was replaced by a different portion of supplementary cementitious materials (blast furnace slag, metakaolin, silica fume/limestone) at 75%, 65%, 60%, 55%, and 50% levels to obtain low hydration heat lower than 250 j g^?1. All ingredients were analyzed by energy dispersive X-ray fluorescence (EDXRF) and nuclear activation analysis (NAA) to assess the content of major elements and isotopes. A mixture of two high-density aggregates (barite and magnetite) was used to prepare three heavyweights concretes with compressive strength exceeding 45 MPa and bulk density ranging between 3400 and 3500 kg m^?3. After a short period of volume expansion (up to 4 h), a slight shrinkage (max. 0.3°/°°) has been observed. Also, thermophysical properties (thermal conductivity, volumetric specific heat, thermal diffusivity) and other properties were determined. The results showed that aggregate content and not binder is the main factor influencing the engineering properties of heavyweight concretes.

     

Flammability of carbon nanofiber–clay nanopaper based polymer composites

In this study, a hybrid nanopaper consisting of carbon nanofiber (CNF), and pristine montmorillonite clay (MMT, Cloisite Na⁺) was fabricated through a paper‐making process. The hybrid nanopaper was coated onto the surface of glass fiber (GF) reinforced polymer matrix composites through resin transfer molding process. The characterization results using scanning electron microscopy (SEM) and energy dispersion analysis of X‐ray (EDAX) show that the nanopaper had a porous structure and the polymer resin completely penetrated the hybrid nanopaper. The thermogravimetric analysis (TGA) test results revealed that the addition of MMT clay nanoparticles significantly enhanced the thermal stability of the nanopaper. The flammability of composite samples was evaluated by cone calorimeter test under a radiant heat flux of 50 kW/m². The peak heat release rate (PHRR) was dramatically reduced for the composites coated with the CNF–MMT nanopaper. For comparison, the composites coated with the CNF–organic MMT clay (OMT, Cloisite 20A) nanopaper were also evaluated with cone calorimeter test. The test results showed that the MMT clay was more effective than the OMT in the reduction of the PHRR. The combustion behavior of these samples was also examined by microscale combustion calorimetry (MCC) test. The PHRR obtained from the MCC test decreased with the MMT content in the nanopaper, which was in good agreement with cone calorimeter test results. Copyright © 2010 John Wiley & Sons, Ltd.     

Study of the risks of the graphene oxide preparation process by reaction calorimetry

The improved Hummers method uses graphite powder as the raw material to produce graphene oxide, whose preparation releases a large amount of heat. This heat release increases the risks associated with the process as it contributes to combustion and explosion accidents. Based on reaction calorimetry, differential scanning calorimetry, scanning electron microscopy, and energy-dispersive spectrometry, the mechanisms underlying such heat release and related hazards are discussed. According to the conditions influencing the heat release, an orthogonal experimental design was applied to quantify the amount of heat released and the oxidation degree during the preparation process. The optimum working conditions were determined in terms of the stirring speed (250 rpm), feeding time (60 min), feeding temperature (0 °C), and temperature of the intermediate-temperature stage (20 °C). These conditions effectively reduce the risks of the overall manufacturing process.

     

An assessment of petrol fire risk by oxygen consumption calorimetry

This article evaluates the fire risk of petrol utilising a novel testing procedure that enables the measurement of heat release rate (HRR), specific mass loss rate and carbon monoxide (CO) yield of flammable liquids in a cone calorimeter. The testing procedure is a modification of the procedure described in ISO 5660-1:2002. The modification includes the use of a sample pool enabling the testing of flammable liquids. Pure petrol samples were tested. They were ignited with a spark igniter, without the use of a cone heater. The cone heater was removed before testing to avoid its heating by the flame and consequent heat radiation onto the tested sample surface. The average HRR was 612 kW m^?2 and the maximum HRR was 842 kW m^?2. The total CO yield related to mass loss was 58.6 g kg^?1 and related to the effective heat of combustion was 1.48 g MJ^?1. The immediate CO yield increased significantly with an increase in testing time (an increase in the depth level of liquid below the upper edge of the pool). Dependence equations of HRR and specific CO production rate (SCPR) on the specific mass loss rate were calculated from the obtained data. Substituting the specific mass loss rate of petrol (55 g m^?2), which burns in an infinite diameter pool, the HRR (1,581 kW m^?2) and SCPR (3.99 g m^?2 s^?1) were calculated for petrol pool fire under real conditions (at pool diameter larger than 1.5 m). The calculated SCPR accounted for a CO yield of 72.55 g kg^?1.     

Adsorption calorimetry

The efficiency of activated carbons prepared from corncob, to remove asphaltenes from toluene modeled solutions, has been studied in this work. The activating agent effect over carbonaceous solid preparation , and also temperature effect on the asphaltenes adsorption on the prepared activated carbons, was studied. The asphaltene adsorption isotherms were determined, and the experimental data were analyzed applying the Langmuir, Freundlich, Redlich–Peterson, Toth and Radke–Prausnitz and Sips models. Redlich–Peterson model described the asphaltenes isotherm on the activated carbons better. The asphaltenes adsorption capacities at 25° for activated carbons were: 1305 mg g^?1, 1654 mg g^?1 and 559.1 mg g^?1 for GACKOH, GACKP and GACH₃PO₄, respectively. Thermodynamic parameters such as ΔG°, ΔH°, and ΔS° were also evaluated from the adsorption isotherms in asphaltene solutions from toluene solutions, and it was found that the adsorption process was spontaneous and exothermic in nature. Kinetic parameters, reaction rate constant and equilibrium adsorption capacities were evaluated and correlated for each kinetic model. The results show that asphaltene adsorption is described by pseudo-second-order kinetics, suggesting that the adsorption process is chemisorption. The adsorption calorimetry was used to analyze the type of interaction between the asphaltenes and the activated carbons prepared in this work, and their values were compared with the enthalpic values obtained from the Clausius–Clapeyron equation.

     

Effect of aluminum diethylphosphinate on flame retardant and thermal properties of rigid polyurethane foam composites

Rigid polyurethane foam/aluminum diethylphosphinate (RUPF/ADP) composites were prepared by one-step water-blown method. Furthermore, scanning electron microscope (SEM), thermal conductivity meter, thermogravimetric analysis (TGA), limiting oxygen index, Underwriters Laboratories vertical burning test (UL-94) and microsacle combustion calorimetry were applied to investigate thermal conductivity, thermal stability, flame retardancy and combustion behavior of RPUF/ADP composites. Thermogravimetric analysis–Fourier transform infrared spectroscopy (TG–FTIR) was introduced to investigate gaseous products in degradation process of RPUF/ADP composites, while SEM and X-ray photoelectron spectroscopy were used to research char residue of the composites. It was confirmed that RPUF/ADP composites presented well cell structure with density of 53.1–59.0 kg m^?3 and thermal conductivity of 0.0425–0.0468 W m^?1 K^?1, indicating excellent insulation performance of the composites. Flame retardant test showed that ADP significantly enhanced flame retardancy of RPUF/ADP composites, RPUF/ADP30 passed UL-94 V-1 rating with LOI of 23.0 vol%. MCC test showed that ADP could significantly decrease peak of heat release rate (PHPR) of RPUF/ADP composites. PHPR value of RPUF/ADP20 was decreased to 158 W g^?1, which was 21.8% reduced compared with that of pure RPUF. TG–FTIR test revealed that the addition of ADP promoted the release of CO₂, hydrocarbons and isocyanate compound in first-step degradation of RPUF matrix while inhibited the release of CO in second step degradation. Char residue analysis showed that the addition of ADP promoted polyurethane molecular chain to form aromatic and aromatic heterocyclic structure, enhancing strength and compactness of the char. This work associated a gas–solid flame retardancy mechanism with the incorporation of ADP, which presented an effective strategy for preparation of flame retardant RPUF composites.

     

Differential scanning calorimetry (DSC) of semicrystalline polymers

Differential scanning calorimetry (DSC) is an effective analytical tool to characterize the physical properties of a polymer. DSC enables determination of melting, crystallization, and mesomorphic transition temperatures, and the corresponding enthalpy and entropy changes, and characterization of glass transition and other effects that show either changes in heat capacity or a latent heat. Calorimetry takes a special place among other methods. In addition to its simplicity and universality, the energy characteristics (heat capacity C _P and its integral over temperature T—enthalpy H), measured via calorimetry, have a clear physical meaning even though sometimes interpretation may be difficult. With introduction of differential scanning calorimeters (DSC) in the early 1960s calorimetry became a standard tool in polymer science. The advantage of DSC compared with other calorimetric techniques lies in the broad dynamic range regarding heating and cooling rates, including isothermal and temperature-modulated operation. Today 12 orders of magnitude in scanning rate can be covered by combining different types of DSCs. Rates as low as 1 μK s⁻¹ are possible and at the other extreme heating and cooling at 1 MK s⁻¹ and higher is possible. The broad dynamic range is especially of interest for semicrystalline polymers because they are commonly far from equilibrium and phase transitions are strongly time (rate) dependent. Nevertheless, there are still several unsolved problems regarding calorimetry of polymers. I try to address a few of these, for example determination of baseline heat capacity, which is related to the problem of crystallinity determination by DSC, or the occurrence of multiple melting peaks. Possible solutions by using advanced calorimetric techniques, for example fast scanning and high frequency AC (temperature-modulated) calorimetry are discussed.     

Melamine integrated metal phosphates as non-halogenated flame retardants: Synergism with aluminium phosphinate for flame retardancy in glass fiber reinforced polyamide 66

An integrated multicomponent molecule, Melamine-poly(aluminium phosphate) (Safire^®200), its zinc and magnesium analogues namely Safire^®400 and Safire^®600 respectively were used as flame retardants for glass fiber reinforced polyamide 66 in combination with aluminium phosphinate. Characterisation, thermal stability, combustion properties, glow-wire flammability index and glow-wire ignition temperature and cone calorimetry results are reported. Lower threshold of loading of flame retardants that pass V0 rating in UL-94 vertical burning test have been determined. Effect of Zinc borate (Firebrake^®500 grade) in these formulations was investigated. Influence of additives on endothermic and exothermic transitions of polyamide 66 in these formulations were studied by differential scanning calorimetry. The formulations were evaluated against the properties and fire performances of classical commercial combination of aluminium phosphinate and melamine polyphosphate. All the new formulations down to 15% of additives loading achieve V0 rating according to UL-94 protocol. This synergistic combination of additives significantly reduces the peak of heat release rate (pHRR) and total heat release (THR) in formulations exhibiting various degrees of intumescence.     

Nanocomposite phase change materials based on NaCl–CaCl2 and mesoporous silica

The synthesis of phase change materials based on NaCl–CaCl₂ molten salt mixture and mesoporous silica was investigated. The influence of mesoporous silica porosity and salt concentration on the thermal energy storage properties of the resulting materials is discussed. The nanocomposite samples were characterized by X-ray diffraction, differential scanning calorimetry, infrared spectroscopy, thermogravimetry, scanning electron microscopy and X-ray photoelectron spectroscopy. The mesoporous silica was found to act as a reactive matrix for the molten salts. Composite samples with up 95% wt. salt can be obtained and used as shape-stabilized phase change materials. The materials have heat of fusion values of up to 60.8 J g^?1 and specific heat capacity between 1.0 and 1.1 J g^?1 K^?1. The samples exhibit thermal stability up to 700 °C and can be used for high-temperature thermal energy storage through both latent and sensible heat storage mechanisms.

     

Preparation and thermal properties of a novel flame retardant copolymer

A monomer, acryloxyethyl phenoxy phosphorodiethyl amidate (AEPPA), was synthesized and characterized using Fourier transform infrared (FTIR), ¹H nuclear magnetic resonance spectroscopy (¹H NMR) and ³¹P NMR. The copolymer with various amounts of styrene (St) was obtained by the free radical bulk polymerization between AEPPA and St, and characterized using ¹H NMR. The thermal properties of the copolymers were investigated with thermogravimetric analysis (TGA) in air and nitrogen atmosphere, and differential scanning calorimetry (DSC). The TGA results in air indicated the copolymers with AEPPA show higher thermal stability than those without AEPPA. However, the TGA results in nitrogen showed that the decomposition temperature decreased and the char residue increased with the increase of AEPPA. The glass transition temperature (T_g) of the copolymers from DSC indicated that a inverse proportion was observed between T_g and the amount of AEPPA incorporated. The flammability of the copolymers was evaluated by microscale combustion calorimeter (MCC). The MCC results showed that AEPPA can decrease the peak heat release rate (PHRR) and the heat release capacity (HRC), and the sample CP10 shows the lowest PHRR and HRC.     

Effect of cooling rate on the crystal/mesophase polymorphism of polyamide 6

The solidification of the quiescent polyamide 6 (PA 6) melt has been analyzed as a function of the cooling rate in a wide range between 1.67 × 10⁻² and close to 2 × 10² K s⁻¹, by means of differential scanning calorimetry at a low cooling rate of up to about 1 K s⁻¹, and by the recording of continuous cooling curves and time-resolved X-ray diffraction on cooling at a higher rate. The performed experiments allowed for the first time to establish the relationship between the cooling rate, the crystallization temperature, and the X-ray structure of PA 6. The exclusive formation of monoclinic α-crystals is only detected if the crystallization temperature is higher than about 430 K or if the cooling rate is slower than about 5 K s⁻¹, respectively. The formation of α-crystals is increasingly replaced by the development of mesophase with increasing cooling rate, accompanied with a decrease of the temperature of crystallization/ordering. Finally, completely amorphous samples were obtained on cooling faster than about 10² K s⁻¹. The continuous decrease of the temperature of crystallization with increasing cooling rate, regardless of the specific structure formed, precludes a primary effect of the nucleation mechanism on the α-crystal/mesophase polymorphism of PA 6. A preliminary discussion of the effect of molar mass of PA 6 on the cooling rate-dependent polymorphism is also included.     

Flame retardant mechanism of an efficient flame-retardant polymeric synergist with ammonium polyphosphate for polypropylene

An efficient flame retardant polymeric synergist poly[N⁴-bis(ethylenediamino)-phenyl phosphonic-N², N⁶-bis(ethylenediamino)-1,3,5-triazine-N-phenyl phosphonate] (PTPA) was designed and synthesized from cyanuric chloride, ethylenediamine and phenylphosphonic dichloride. It was characterized by Fourier Transform Infrared (FTIR), ¹H NMR and ³¹P NMR, Elemental Analysis (EA) and Inductively Coupled Plasma Atomic Emission Spectrometry (ICP-AES). Combined with ammonium polyphosphate (APP), a new intumescent flame retardant (IFR) was obtained. The flammability behaviors of polypropylene (PP)/IFR system were investigated by limiting oxygen index (LOI), vertical burning test (UL-94) and cone calorimetry. With 25 wt% of IFR (APP:PTPA = 2:1), the PP/IFR system could achieve a LOI value of 34.0% and UL-94 V-0 rating, and the heat release rate (HRR), peak heat release rate (PHRR), total heat release (THR) and smoke production rate (SPR) were considerably reduced, especially HRR and SPR were decreased by 85% and 79%, respectively. The results indicate that there is an excellent synergism between APP and PTPA, which endows PP with both good flame retardancy and good smoke suppression. Furthermore, the thermal degradation mechanism of IFR and the flame-retardant mechanism of PP/IFR system were investigated by thermogravimetric analysis (TGA), FT-IR, TG-FTIR and scanning electron microscope (SEM). The study on the flame-retardant mechanism of IFR indicated that a structure containing –CN was formed due to the reaction between APP and PTPA.     

Thermal behaviour and the cone calorimetric analysis of the jute fabric treated in different pH condition

In this paper, the effect of pH, i.e. acid and alkali was investigated on thermal stability of ligno-cellulosic polymeric fibrous (jute) material. The jute fabric was subjected to treatment under different pH, namely 4.5, 7, 10, 12, i.e. in acidic, neutral and alkaline conditions followed by drying prior to any thermal and physical characterization. The improvement in the thermal stability of jute to flame was measured in terms of limiting oxygen index value, vertical flammability and temperature profile of burning zone. Likewise thermo-gravimetry, differential scanning calorimetry and cone calorimeter analysis were also used to elucidate the improvement in thermal stability of the treated fabric. The changes in heat release rate, mass loss rate, heat of combustion, smoke production, etc., in the untreated and treated sample were measured in detail in cone calorimeter. Only the alkali-treated jute fabric samples showed profound improvement in thermal stability.