Evacuating liquid coatings from a diffusive oblique fin in micro-/mini-channels

The present work emphasis on to estimate the theoretical findings of energy and exergy analysis of biodiesel fueled with diesel on variable compression ratio engine at various combinations of fuel blend at different compression ratios. This study aims to identify the optimum engine settings based on compression ratio and biodiesel blends. The engine is operated with methyl esters of rubber seed oil and its 20, 40, 60 and 80% blends with diesel on volume basis. The compression ratio is varied from 18:1 to 22:1 at five compression ratios at 80% load in 3.5 kW, 1500 rpm, single cylinder water-cooled direct injection engine. The variables analyzed are energy and exergy potential of fuel input, shaft work, cooling water, maximum pressure, heat release rate, exergy destruction, brake-specific energy consumption, brake thermal efficiency, second law efficiency, entropy generation, exhaust gas temperature and various emissions. It is observed that the combination of CR 20, B20 and B40 at 80% load gives a better performance in thermodynamic analysis of methyl esters of rubber seed oil blended with diesel in VCR engine.

     

Thermal and exergoeconomic analysis of a dairy food processing plant

The dairy processing industry in India, on an average basis, involves an extensive amount of thermal and electrical energy consumption, i.e. 2.51 × 10⁵ kW MT⁻¹ and 1.44 × 10⁵ kW MT⁻¹, respectively, for an installed milk food processing capacity of 1.21 × 10⁵ TPD. However, energy consumption spectrum depends upon the level of automation along with better utilisation of utility resources. The global ultra-high-temperature (UHT) pasteurised milk trade was valued at € 52.29 billion in 2012 and is expected to reach € 114.38 billion by 2019–2020. In the present work energy, exergy and exergoeconomic evaluation of ultra-high-temperature milk pasteurisation plant have been considered. The overall energy efficiency and efficiency pertaining to executable potential of energy in UHT Milk Processing Unit were reported to be 86.36% and 53.02%. The specific exergy destruction and specific exergy improvement potential were estimated to be 219.23 kJ kg⁻¹ and 137.60 kJ kg⁻¹, respectively. The highest possible retrievable exergy potential of the plant was associated with heating coil, i.e. 158.98 kW, followed by homogeniser (54.62 kW), which pinpointed towards the possibility of huge technical improvement. The processing cost was enumerated to be highest for heating coil (r_k: 38.35%) followed by regeneration-1 (r_k: 23.40%). Further, the total operating cost rate associated with thermodynamic deficiencies of subunits was estimated to be highest for heating coil (4859.82 € H⁻¹) followed by regenerator-2 (1264.88 € H⁻¹) and homogeniser (1187.14 € H⁻¹). The broad survey of thermoeconomic indices of subunits indicated that the level of exergetic destruction was far more on higher side.

     

Experimental investigation of first and second laws in a direct absorption solar collector using hybrid Fe3O4/SiO2 nanofluid

In this study, energy and entropy analysis of a residential-type direct absorption solar collector using hybrid Fe₃O₄/SiO₂ nanofluid is evaluated experimentally. The hybrid nanofluid samples are prepared in the different volume ratios of Fe₃O₄/SiO₂ (25:75, 50:50 and 75:25) and different volume fractions (500 ppm, 1000 ppm and 2000 ppm). The appropriate nanofluid samples for using as the working fluid of the collector are chosen based on the results of stability and optical properties of nanofluid. Then, outdoor thermal performance of collector is investigated using the experimental setup based on EN12975-2. Measurement of nanofluid optical properties using the spectrophotometry method shows that the extinction coefficient of 2000 ppm hybrid Fe₃O₄/SiO₂ nanofluid is on average 10 cm^?1 higher than that of the base fluid. Results of energy analysis display that the collector efficiency is increased by mass flow rate and volume fraction of nanofluid asymptotically. The asymptotic value is about 83% for 2000 ppm hybrid Fe₃O₄/SiO₂ nanofluid. The findings indicate that the variation of exergy efficiency of a direct absorption solar collector with the volume fraction and mass flow rate is similar to energy efficiency. The enhancement of exergy efficiency is 66.4% for mass flow rates of 0.0225 kg s^?1 by increasing the volume fraction from 0 to 2000 ppm. It is also observed that dimensionless entropy generation number is decreased by nanofluid volume fraction and by mass flow rate. The lowest entropy generation number is obtained in the mass flow rate of 0.0225 kg s^?1 and the volume fraction of 2000 ppm. The variation of Bejan number by volume fraction shows that the contribution of pressure drop in entropy generation is insignificant.

     

A two-step method combining electrodepositing and spin-coating for solar cell processing

Electrochemistry provides a simple and promising method for preparing organic solar cells (OSCs). In this paper, we present a two-step solution-based method to prepare bilayer heterojunction OSCs by electrodepositing polythiophene (PTh) and then spin-coating chloroform solution of [6,6]-phenyl C61-butyric acid methyl ester (PCBM) onto the PTh layer. The influence of film thickness on performance of bilayer solar cells was investigated, and the best performance was achieved when the thickness of PTh and PCBM was 15 nm and 30 nm, respectively. The optimized solar cell showed power conversion efficiency of 0.1% under the illumination of AM 1.5 (100 mW cm⁻²) simulated solar light. This solution-based method offers a new way for processing bilayer OSCs.     

Modeling of a MED-TVC desalination system by considering the effects of nanoparticles: energetic and exergetic analysis

In this study, the energetic and exergetic analysis of a multi-effect desalination system with a thermal vapor compression desalination system has been numerically evaluated. For this purpose, the mass, energy, and exergy balance equations for the thermo-compressor, first effect as well as middle effects, and condenser have been developed. The effects of motive steam pressure and number of effects on yield, gained output ratio (GOR), performance ratio (PR) and irreversibility have been examined. Nanoparticles were used to improve the heat transfer properties at different stages. The highest rate of exergy destruction with 61.67% is concerned with thermo-compressor, owing to the large difference between the motive steam pressure and the entrained steam. The lowest exergy losses rate among the various components was 4.89% for the condenser, due to the fact that much of the final distillate steam entrained the thermo-compressor. As the number of effects increased from 1 to 7, the yield, GOR as well as PR, improved by approximately 590% and the irreversibility reduced by 1.88%. As the motive steam pressure increased from 400 to 1290 kPa, the yield decreased by 25.45% while the GOR and PR improved by 12.62 and 14.8%, respectively. From the second law viewpoint, irreversibility intensified by 16.11% which in turn diminished the second efficiency by 3.17%.

     

Experimental studies on performance augmentation of single hole cored brick sensible heat storage system using turbulence inducers

This article presents experimental analysis on performance augmentation of a single hole cored brick regenerator using turbulence inducers. Experiments were carried out for different velocities with air as the working fluid for both charging and discharging processes of a 455 mm long aluminum regenerator with inner and outer diameters of 26 mm and 40 mm, respectively. Two numbers of turbulence inducers of 1.5 mm diameter and 13 mm long were placed in ten different combinations and the results were compared with the trials wherein no inducers were used. The mean temperature of the cored brick, exit temperature during discharge, ratio of heat transfer rate to pressure drop, and exergetic efficiencies are the characteristics that were used to study the performance of the regenerator. Placement of inducers increased the mean temperature of the regenerator and the ratio of heat transfer rate to pressure drop by about 15% and a maximum of 40%, respectively, during charging. The exit air temperature during discharge exhibited maximum improvement of 18%. Increased exergetic efficiencies of more than 10% and 5% were estimated for charging and discharging, respectively. It was also observed that the addition of inducers does not necessarily result in an increased performance, and some of the combinations in fact deteriorated the performance of the regenerator.

     

Thermodynamic performance of automobile air conditioners working with R430A as a drop-in substitute to R134a

The refrigerant R134a is to be phasing out soon in automobile air conditioning applications due to its high global warming potential of 1430. Hence, it is essential to identify a sustainable alternative refrigerant to phase out R134a in automobile air conditioners. This paper presents the experimental thermodynamic performance of R430A (composed of R152a and R600a, in the ratio of 76:24, by mass) as a drop-in substitute to replace R134a in automobile air conditioners. The experiments were carried out in an automobile air conditioner test setup equipped with a variable frequency drive electrical motor. During experimentation, the ambient temperature and ambient relative humidity were maintained at 35?±?1 °C and 65?±?5%, respectively. The compressor speed was varied in the range between 1000 and 3000 rpm. The results showed that the coefficient of performance of an automobile air conditioner working with R430A was found to be 12–20% higher with 6–11% reduced compressor power consumption when compared to R134a. The R430A has 2–6 °C higher compressor discharge temperature when compared to R134a. The physical stability of the lubricant used in the compressor was retained while operating with R430A. The maximum exergy destruction occurs in the compressor (0.28 kW for R134a and 0.24 kW for R430A) followed by evaporator (0.16 kW for R134a and 0.14 kW for R430A), condenser (0.14 for R134a and 0.12 kW for R430A) and expansion valve (0.043 kW for R134a and 0.039 kW for R430A) at a compressor speed of 1000?±?10 rpm. The exergy destruction of the system operating with R430A was found to be 12–28% lower when compared to R134a systems due to its favorable thermo-physical properties. The total equivalent warming impact of R430A was found to be lower when compared to R134a by about 47.3%, 35% and 32.4% for LPG, petrol and diesel vehicles, respectively. The results confirmed that R430A is a good drop-in substitute to replace R134a in existing automobile air conditioning systems.

     

Design approach of a density-driven solar water heater system

Energy conservation continues to play a crucial role in social and economic development. With the remarkable increase in oil prices and exploring solutions for the replacement of fossil fuels, an ecofriendly energy resource has become the priority among more and more people. Keeping the intension for reducing the global warming impact and looking for alternative clean source of energy, solar energy applications such as solar thermal systems, solar water heating and cooling are becoming energy-efficient designs. One of the widely used applications of solar energy is solar water heating systems. Low-cost solar water heaters can cover the domestic needs for water in the range of 100–200 l per day. Solar water heating systems are generally more efficient and advantageous in hot areas. However, the application of solar water heating is still a challenge in winter and sub-zero conditions, having low solar irradiance. In such conditions, solar water heating system cannot produce enough energy, which drives a need for evaluating system component design and improves its performance during low ambient conditions. In this study, detailed design methods for solar water heater components are discussed for cold regions like North Dakota, USA. The type of system chosen in this study is natural circulation-based solar water heating system. The study will also compare the experimental data with previously conducted numerical analysis.

     

Experimental investigation of drying of garlic clove in solar dryer using phase change material as energy storage

This investigation deals with thermodynamic analysis, which offers an alternative approach to evaluate the performance of solar dryers and thin-layer drying characteristics of garlic cloves in a developed system. The garlic cloves were dried from a moisture content of 55.5 % (w.b.) to 6.5 % (w.b.) for 8 h. The drying data obtained were fitted to five different drying kinetics models. Of these, the model suggested by Midilli et al. [28] had the best fit with the drying behavior of garlic cloves. The energy efficiency without and with recirculation of the air exiting the drying chamber during the study varied from 43.06 to 83.73 %, and 3.98 to 14.95 %, respectively, while the exergy efficiency corresponding to the energy efficiency of the drying process ranged from 5.01 to 55.30 % and 67.06 to 88.24 %, respectively.     

Application of monodisperse TiO2 nanoparticles with the size of 8–10 nm in dye-sensitized solar cells

In this paper, the commercial monodisperse TiO₂ nanoparticles with the size of 8–10 nm were successfully applied to the photoelectrode for dye-sensitized solar cells (DSCs) and the influence of the thickness of the TiO₂ thin films on the photovoltaic performance of the DSCs was investigated. The result revealed that the DSCs with the TiO₂ thin film thickness of 3.6, 8.0, 11.6 and 20.0 μm gave the photoelectric conversion efficiency of 3.67%, 5.92%, 6.71% and 7.03%, respectively, under the illumination of simulated AM 1.5 sunlight (100 mW cm⁻²).     

A new photoanode architecture of dye sensitized solar cell based on ZnO nanotetrapods with no need for calcination

We introduce a photoanode architecture in dye sensitized solar cell comprising building blocks of ZnO nanotetrapods with a mean arm diameter of 40 nm and arm lengths of 500–800 nm. This photoanode features a decent roughness factor up to 400, good network forming ability and limited electron-hopping interjunctions. Even without calcination, a power conversion efficiency up to 3.27% (under 100 mW cm^?2) has been achieved at a film thickness of 31.2 μm. The avoidance of the calcination step is an outstanding feat for flexible solar cells. We have also employed impedance spectroscopy to interpret the solar cell performance features.     

Robust flower-like ZnO assembled β-PVDF/BT hybrid nanocomposite: Excellent energy harvester

Need of renewable green energy sources due to low cost synthesis, mechanically strong, high energy storage capacity with improved dielectric performance have been receiving much attention. Present work render the ZnO particle and flower-like morphology assemble semicrystalline β phase PVDF/BT nanocomposite, successfully synthesized by spin coating method and characterized by XRD, SEM, EDS and FTIR techniques. Also the energy storage density of composite with modified structure is largely increased with value 0.056 Jcm⁻³ at 6 MV/m which is 66% higher than virgin β-PVDF and 82% piezoelectric energy harvesting efficiency. Maximum dielectric constant is 1774 at 1 Hz for PVDF-BaTiO₃-ZnO_f [P-BT-ZnO_f] nanocomposite film and maximum breakdown strength of 43 kVcm⁻¹. Electrochemical study reveals that P-BT-ZnO_f nanocomposite film manifest better potential material. In terms of mechanical performance, P-BT-ZnO_f nanocomposite shows maximum Young's modulus of 204 MPa, tensile strength of 28.7 MPa and 23.1% elongation to break. These results provide promising capability to enhance the performance of composites for energy storage application, transducers, sensors, capacitors etc.     

4E analysis and tri-objective optimization of a triple-pressure combined cycle power plant with combustion chamber steam injection to control NOx emission

This article presents a novel triple-pressure combined cycle power plant (CCPP) with a heat recovery steam generator (HRSG) configured with heat exchangers of multiple pressure levels, same as the real case. In addition, combustion chamber steam injection is added to the top cycle in order to reduce hazardous emissions. The research investigates energy, exergy, economic, and environmental aspects of the system to initiate sustainable development in said areas. A thorough parametric study is carried out to evaluate the effects of steam injection and other decision variable on emissions and system performance. Then, the total cost rate and the CO₂ index are minimized while maximizing the second law efficiency via a tri-objective optimization using the genetic algorithm. The outcome of the economic analysis is that the HRSG has the maximum total cost rate among all the components, namely 0.1673 $/s. The environmental impact  assessments indicate that the CO₂ and NO emission has considerable molar fractions of 0.035 and 6.88?×?10^?4, respectively. As a result of the tri-objective optimization, a 3D Pareto Frontier is presented, which pointed out the maximum attainable exergy efficiency is 50.32%, as well as the minimum total cost rates of 8.04 $/s and CO₂ index of 0.34 kg/kWh. Finally, the scatter distribution of major decision variables revealed the optimum range of decision variables in which the optimum points of the Pareto Frontier are obtained. Accordingly, the scatter distribution showed that 46 kg s^?1 is the optimum value for steam injection flow rate in terms of efficiency, cost and emission optimization.

     

Self-assembled cotton-like copper–molybdenum sulfide and phosphide as a bifunctional electrode for green energy storage and production

As the world's energy needs grow and environmental concerns intensify, there is an increasing need for research into developing new materials that may be used in energy production and storage. Herein, we developed copper-molybdenum (Cu–Mo) sulfide and phosphide-based cotton-like nanoarchitectures via hydrothermal strategy and they were characterized using various analytical techniques. The prepared sulfide and phosphide-based materials showed HER overpotentials of 207 mV and 147 mV, respectively, as well as Tafel slope values of 118 mV/dec and 109 mV/dec at 10 mA/cm². While OER at the same current density showed 270 mV and 213 mV overpotentials with 82 mV/dec and 48 mV/dec Tafel slope, respectively. In addition, the prepared sulfide and phosphide-based materials showed significant performance towards supercapacitors, displaying specific capacitances of 3.5 and 5.2 F/cm² at 3 mA/cm², and retaining their specific capacitances by 86.9 and 69.4%, respectively, after 4,000 cycles with 100% Coulombic efficiency. These materials have the potential to be employed for energy production and storage because of their excellent electrochemical characteristics and bifunctional performance.     

Performance analysis and multi-objective optimization of an organic Rankine cycle with binary zeotropic working fluid employing modified artificial bee colony algorithm

From a thermal point of view, zeotropic mixtures are likely to be more efficient than azeotropic fluids in low-temperature power cycles for reduction in exergy destruction occurring during heat absorption/rejection processes due to their suitable boiling characteristics. In this study, comprehensive energetic and exergetic analyses are mathematically performed for an organic Rankine cycle (ORC) system employing a potential binary zeotropic working fluid, namely R717/water. For this purpose, initially mass, energy, and exergy balance equations are derived. With regard to the similarity in molar mass of R717 (17.03 g mol^?1) and water (18.01 g mol^?1), there is no need to alter the size of the ORC components such as turbine and pump. In order to achieve the optimal thermal and exergy efficiencies of the ORC system, modified version a powerful and relatively new optimization algorithm called artificial bee colony (ABC) is used taking into account different effective constraints. The main motivation behind using ABC lies on its robustness, reliability, and convergence rate speed in dealing with complicated constrained multi-objective problems. Convergence rates of the algorithm for optimal calculation of the efficiencies are presented. Subsequently, due to the importance of exergy concept in ORC systems, exergy destructions occurring in the components are computed. Finally, the impacts of pressure, temperature, mass fraction, and mass flow rate on the ORC thermal and exergy efficiencies are discussed.

     

Thermal performance evaluation of a nanofluid‐based flat‐plate solar collector

The thermal performance of a flat-plate solar collector (FPSC) is investigated experimentally and analytically. The studied nanofluid is SiO₂/deionized water with volumetric concentration up to 0.6% and nanoparticles diameter of 20–30 nm. The tests and also the modeling are performed based on ASHRAE standard and compared with each other to validate the developed model. The dynamic model is based on the energy balance in a control volume. The system of derived equations is solved by employing an implicit finite difference scheme. Moreover, the thermal conductivity and viscosity of SiO₂ nanofluid have been investigated thoroughly. The measurement findings indicate that silica nanoparticles, despite their low thermal conductivity, have a great potential for improving the thermal performance of FPSC. Analyzing the characteristic parameters of solar collector efficiency reveals that the effect of nanoparticles on the performance improvement is more pronounced at higher values of reduced temperature. The thermal efficiency, working fluid outlet temperature and also absorber plate temperature of the modeling have been confirmed with experimental verification. A satisfactory agreement has been achieved between the results. The maximum percentage of deviation for working fluid outlet temperature and collector absorber plate temperature is 0.7% and 3.7%, respectively.

     

Surface modification of cotton fabrics by transesterification with ion-paired subtilisin Carlsberg in solvents

The transesterification-active enzyme subtilisin Carlsberg was successfully solubilized into organic solvents such as isooctane by enzyme–bis(2-ethylhexyl) sulfosuccinate (AOT) ion-pairing while retaining its natural secondary structure and catalytic activity. The optimal CaCl₂ concentration and pH for enzyme extraction were 2 mM and 5.0, respectively, while the optimal pH for transesterification capability of enzyme was around 7.5. Within the critical micellar concentration (CMC) of AOT in isooctane, increasing the initial AOT concentration enhanced the extraction efficiency. As the hydrophobicity of the solvent decreased, so did the catalytic efficiency of the enzyme, while transesterification of cotton fabrics (medical gauze and knitted cotton cloth) occurred only in less hydrophobic solvents such as toluene. Transesterification was verified by infrared spectral analysis. The final degree of substitution (DS, the number of propionate groups per cellulose monosaccharide unit) of the medical gauze and knitted cotton cloth was 0.00282 and 0.00228, respectively. The surface properties of the modified cotton fabrics were characterized using X-ray diffraction, scanning electron microscopy, thermogravimetry, water contact angle, etc.     

Characterization of ignition and combustion characteristics of phenolic fiber-reinforced plastic with different thicknesses

The present study focuses on ignition and combustion characteristics of phenolic fiber-reinforced plastic (FRP) with different thicknesses under different external heat fluxes using cone calorimeter, which receives little attention to date. A series of parameters including ignition time, thermal thickness, mass loss factor, mass loss rate (MLR), heat release rate (HRR), total heat release (THR), fire performance index (FPI) and fire growth index (FGI) are measured or calculated. Results indicate that the ignition time increases with the thickness, but decreases with the external heat flux. Phenolic FRP with thickness of 3 mm may be considered as thermally thin material. However, phenolic FRP with thickness of 5 and 8 mm is prone to be thermally thick material. The critical heat flux, minimum heat flux and ignition temperature are deduced and validated. The thermal thickness increases with the external heat flux. Linear correlations of the thermal thickness with the ratio of specimen density and external heat flux are demonstrated and presented. The mass loss factor decreases with the thickness. Three and two peak MLRs occur in the cases of low and high external heat fluxes, respectively. The average MLR increases with the external heat flux and thickness. The average and maximum HRR increases with the external heat flux. The FGI for the maximum HRR increases with the external heat flux. Linear correlations of the average MLR, the average and maximum HRR and the FGI for the maximum HRR with the external heat flux are demonstrated and presented.

     

Thermal performance evaluation of a solar air heater with and without thermal energy storage

This communication presents the experimental study and performance analysis of a solar air heater with and without phase change material (PCM) viz. paraffin wax and hytherm oil. There are three different arrangements viz. without PCM, with PCM and with hytherm oil to study the comparative performance of this experimental system. Inlet, outlet temperatures and radiation with respect to time have been recorded and found that the output temperature in case with thermal energy storage (TES) is higher than that of without TES, besides, the outlet temperature with paraffin wax is slightly greater than that of with hytherm oil. Also there is no energy gain in the evening in case of without TES but in case of with TES there is a heat gain for around 4 h in the evening which gives the backup for hot air for around four more hours which is the main advantage of this systems with TES. Based on the data, the efficiency of the system has been calculated and it is noted that the efficiency in the case of heat storage is higher than that of without TES, besides the efficiency in the case of the paraffin wax is slightly higher than that of the hytherm oil case.