Fabrication of superhydrophobic surfaces of n-hexatriacontane

Superhydrophobic surfaces of n-hexatriacontane were fabricated in a single-step process. The low surface energy of n-hexatriacontane together with the randomly distributed micro- and nanoscale roughness features guarantees very large contact angles and a small roll-off angle for water drops. The advantage of n-hexatriacontane superhydrophobic surfaces is their stability in the sense that they are impervious to chemical reactions and retain their wetting characteristics over a long period of time, as confirmed by XPS analysis and contact angle measurements.     

Fabrication of superhydrophobic surfaces from microstructured ZnO-based surfaces via a wet-chemical route

The fabrication of a superhydrophobic surface is demonstrated via a wet chemical route, and this method offers advantages of being cleanroom free, cost efficiency, and wide applicability. The preferable growth of ZnO crystalline forms a microstructured surface, and a variety of alkanoic acids were adopted to tune the surface wettability. Although all surfaces show an advancing contact angle greater than 150 degrees , they substantially differ in the wetting mechanisms. It is found that only when the length of alkanoic acid is greater than 16, the microstructured surface shows a stable superhydrophobicity, in which the Cassie state dominates. While for those moderate-length alkanoic acids (C8-C14), their corresponding surfaces have a tendency to fall into the Wenzel state and display a great contact angle hysteresis.     

Electrophoretic deposition of unstable colloidal suspensions for superhydrophobic surfaces

A novel method to fabricate superhydrophobic surfaces using electrophoretic deposition (EPD) is presented. EPD presents a readily scalable, customizable, and potentially low cost surface manufacturing process. Low surface energy materials with high surface roughness are achieved using EPD of unstable hydrophobic SiO(2) particle suspensions. The effect of suspension stability on surface roughness is quantitatively explored with optical absorbance measurements (to determine suspension stability) and atomic force microscopy (to measure surface roughness). Varying suspension pH modulates suspension stability. Contrary to most applications of EPD, we show that superhydrophobic surfaces favor mildly unstable suspensions since they result in high surface roughness. Particle agglomerates formed in unstable suspensions lead to highly irregular films after EPD. After only 1 min of EPD, we obtain surfaces with low contact angle hysteresis and static contact angles exceeding 160°. We also present a technique to enhance the mechanical durability of the superhydrophobic surfaces by adding a polymeric binder to the suspension prior to EPD.     

Responsive colloidal systems: reversible aggregation and fabrication of superhydrophobic surfaces

We report on a method of fabricating stimuli-responsive core-shell nanoparticles using block copolymers covalently bound to a silica nanoparticle surface. We used the "grafting to" approach to graft amphiphilic block copolymer brushes of poly(styrene-b-2-vinylpyridine-b-ethylene oxide) and poly(styrene-b-4-vinylpyridine) onto silica nanoparticles with two different diameters: colloidal silica 200 nm in diameter and fumed silica 15 nm in diameter. We used the pH-responsive properties of the grafted brush to regulate the interactions between the particles, and between the particles and their environment. We show that this behavior can be applied for a reversible formation of particle aggregates, and can be used to tune and stabilize the secondary aggregates of particles of the appropriate size and morphology in an aqueous environment. The suspensions of the particles form a textured hydrophilic coating on various substrates upon casting and the evaporation of water. Heating above the polymer's glass transition temperature or treatment in acidic water result in back and forth switching between superhydrophobic and hydrophilic surfaces, respectively.     

Dielectrophoresis and AC-induced assembly in binary colloidal suspensions

Dielectrophoretic behaviors and assembly of a binary suspension in aqueous media are examined in the presence of nonuniform alternating current (AC) electric field. A peculiar low-frequency threshold and dielectrophoresis (DEP) crossover frequency determine the applicable frequency window for binary assembly under positive DEP, which can be effectively tuned by medium conductivity and particle size, suggesting that the dynamic double-layer effect is responsible for the interfacial polarization of micrometer to submicrometer-sized particles in aqueous suspensions. Strong effects of AC-field frequency, medium conductivity, and size ratio on binary assembly morphology have been observed. A frequency-medium conductivity phase diagram is obtained to illustrate the morphological transition of assembled colloidal aggregates from segregated, ordered assemblies to inverted segregation with the appearance of amorphous phases upon increasing frequency and/or medium conductivity, which is a direct consequence of the competition between DEP and hydrodynamic mobility. Significantly, our results demonstrate a rapid method to form hybrid nanostructured materials.     

Fabrication of superhydrophobic surfaces by self-assembly and their water-adhesion properties

The self-assembled films of methyloctyldimethoxysilane (MODMS) and fluorooctylmethyldimethoxysilane (FODMS) were prepared on silicon surfaces and evaluated with AFM, water contact angle measurement, and X-ray photoelectron spectroscopy. Superhydrophobic surfaces were obtained by cooperation of MODMS and FODMS self-assembly with surface roughening. The results showed that preparing closely packed self-assembled films and fabricating surface nanometer-scale and micrometer-scale binary roughness can achieve superhydrophobic films with a water contact angle larger than 156 degrees. The difference between solution deposition and chemical vapor deposition is also investigated. Moreover, superhydrophobic surfaces created with MODMS and FODMS show the different water-adhesion effects, which could have great significance on liquid microtransport in microfluid devices.     

Fabrication of biomimetic superhydrophobic surfaces by a simple flame treatment method

A simple flame treatment method was explored to construct micro/nanostructures on a surface and then fabricate a biomimetic superhydrophobic surface at a relatively low cost. SiO₂‐containing polydimethylsiloxane (PDMS) was used as a substrate. The PDMS replicas with various micropatterned surfaces were fabricated using grass leaf, sand paper, and PET sheet with parallel groove geometry as templates via PDMS replica molding. The PDMS replica surfaces with micron structures and the surface of a flat PDMS sheet as a control sample were further treated by flame. The fabricated surfaces were characterized by scanning electron microscopy and water contact angle measurements. The effect of surface microstructures on the transparency of PDMS was also investigated. The studies indicate that the fine nanoscale structures can be produced on the surfaces of PDMS replicas and a flat PDMS sheet by a flame treatment method, and that the hierarchical surface roughness can be adjusted and controlled by varying the flame treatment time. The flame‐treated surfaces of PDMS replicas and a flat PDMS sheet possess superhydrophobicity and an ultra‐low sliding angle reaching a limiting value of 1°, and the anisotropic wettability of the PDMS replica surface with oriented microgroove structures can be greatly suppressed via flame treatment. The visible light transmittance of the flame‐treated flat PDMS surface decreases with prolonged flame treatment times. Copyright © 2016 John Wiley & Sons, Ltd.     

Fabrication of heterogeneous binary arrays of nanoparticles via colloidal lithography

Heterogeneous binary arrays of metallic nanoparticles have been constructed by consecutively depositing gold and silver into monolayers of hexagonally close-packed latex spheres at the incidence angles of 15 and -15 degrees, followed by removal of the colloidal masks. The present approach is independent of the chemical nature of both colloidal masks and deposition materials. The pattern feature of the resulting binary nanoparticle arrays is dependent on the colloidal mask registry.     

Fabrication of superhydrophobic surfaces from mixtures of aluminum distearate and fatty acids via intermediate organogel formation

Superhydrophobic surfaces were obtained easily from the mixtures of aluminum distearate (AlDS) and typical saturated fatty acids with long alkyl chains by a casting method. In contrast to a mediocre water contact angle of 109?±?1° for the surface obtained from only AlDS, the mixture of AlDS and stearic acid (SA) gave a superhydrophobic surface having the contact angle of 164?±?2° and the sliding angle of 3?±?1° at the SA/AlDS weight ratio of 12. A homogeneous surface was not available from only SA on a macroscopic scale. To be superhydrophobic, the surface needs to take a hierarchical structure, like a table coral which consists of several tens of micrometer-size primary structure of widely branched SA crystals. In this study, the hierarchical structures were obtained by crystallizing fatty acids in the organogel composed of AlDS and a solvent, to avoid the formation of needle-like or plate-like bulky crystals as usually seen in the recrystallization of fatty acids.     

Combining layer-by-layer assembly with electrodeposition of silver aggregates for fabricating superhydrophobic surfaces

Taking advantage of the stability and penetrability of layer-by-layer (LbL) films, we develop a novel method to fabricate a branchlike structure of Ag aggregates on the matrix of a LbL polyelectrolyte multilayer by an electrodeposition technique. The morphology of Ag aggregates can be adjusted by electrodeposition time and potential. Moreover, after further chemisorption of a self-assembled monolayer of n-dodecanethiol, the as-prepared surface becomes superhydrophobic with a contact angle as high as 154 degrees and a tilt angle lower than 3 degrees.     

Mass-producible superhydrophobic surfaces

Mass-producible superhydrophobic surfaces with remarkably identical appearance and efficiency through a mold fabrication and hot embossing process are reported.     

Fabrication of hierarchical ZnO architectures and their superhydrophobic surfaces with strong adhesive force

Grid-structured ZnO microsphere arrays assembled by uniform ZnO nanorods were fabricated by noncatalytic chemical vapor deposition, taking advantage of morphologies of alumina nanowire pyramid substrates and ZnO oriented growth habits. Every ZnO microsphere (similar to the micropapilla on a lotus leaf surface) is assembled by over 200 various oriented ZnO nanorods (similar to the hairlike nanostructures on mircopapilla of a lotus leaf). This lotus-leaf-like ZnO micro-nanostructure films reveal superhydrophobicity and ultrastrong adhesive force to liquid. The realization of this hierarchical ZnO nanostructure film could be important for further understanding wettability of biological surfaces with micro-nanostructure and application in microfluidic devices.     

Nanoparticle assembly on patterned "plus/minus" surfaces from electrospray of colloidal dispersion

Selective deposition of metal (Au) and oxide (SiO2) nanoparticles with a size range of 10-30 nm on patterned silicon-silicon oxide substrate was performed using the electrospray method. Electrical charging characteristics of particles produced by the electrospray and patterned area created by contact charging of the electrical conductor with non- or semi-conductors were investigated. Colloidal droplets were electrosprayed and subsequently dried as individual nanoparticles which then were deposited on substrates, and observed using field emission-scanning electron microscopy. The number of elementary charge units on particles generated by the electrospray was 0.4-148, and patterned area created by contact charging contained sufficient negative charges to attract multiple charged particles. Locations where nanoparticles were (reversibly) deposited depended on voltage polarity applied to the spraying colloidal droplet and the substrate, and the existence of additional ions such as those from a stabilizer.     

Superhydrophobic surfaces from sustainable colloidal systems

In recent decades, sustainable superhydrophobic surfaces from natural materials and sustainable processes have attracted increased interest due to their lower environmental footprint and potential applications in self-cleaning surfaces and biomedical devices. Although there is significant progress on selecting suitable nano and micro particles to prepare superhydrophobic surfaces, a comprehensive review on the direct use of sustainable colloidal particles (SCPs) is lacking. In this review, we highlight the recent advances on sustainable superhydrophobic surfaces using SCPs. The composition and properties, extraction methods, and chemical modifications are described, including cellulose nanocrystals, chitin/chitosan nanoparticles, and lignin nanoparticles. In addition to the physico–chemical properties and tunable dimensionality, the fabrication methodologies of superhydrophobic surfaces using modified colloids are described. Finally, the potential applications of these sustainable superhydrophobic surfaces ranging from oil/water separation, biomedical, water harvesting, biofabrication, microfluidic reactor, and food packaging are discussed together with a future perspective on the advances made.     

Fabrication of binary colloidal crystals and non-close-packed structures by a sequential self-assembly method

Binary colloidal films of polystyrene (PS) spheres and silica spheres were fabricated with a sequential growth method using differently sized colloidal particles. In particular, we demonstrate the structures formed by a silica monolayer growing on top of a PS monolayer and a silica multilayer growing on top of a PS monolayer. By removal of the bottom PS layers, non-close-packed hexagonal, pentagonal, and square silica arrays were obtained at the original silica/PS interface. The possible formation mechanism of the non-close-packed structure was discussed, which may be used to explain how 3D colloidal crystals grow on patterned substrates.     

Fabrication of "roll-off" and "sticky" superhydrophobic cellulose surfaces via plasma processing

Most of the artificial superhydrophobic surfaces that have been fabricated to date are not biodegradable, renewable, or mechanically flexible and are often expensive, which limits their potential applications. In contrast, cellulose, a biodegradable, renewable, flexible, inexpensive, biopolymer which is abundantly present in nature, satisfies all the above requirements, but it is not superhydrophobic. Superhydrophobicity on cellulose paper was obtained by domain-selective etching of amorphous portions of the cellulose in an oxygen plasma and subsequently coating the etched surface with a thin fluorocarbon film deposited via plasma-enhanced chemical vapor deposition using pentafluoroethane as a precursor. Variation of plasma treatment yielded two types of superhydrophobicity : "roll-off" (contact angle (CA), 166.7 degrees +/- 0.9 degrees ; CA hysteresis, 3.4 degrees +/- 0.1 degrees ) and "sticky" (CA, 144.8 degrees +/- 5.7 degrees ; CA hysteresis, 79.1 degrees +/- 15.8 degrees ) near superhydrophobicity. The nanometer scale roughness obtained by delineating the internal roughness of each fiber and the micrometer scale roughness which is inherent to a cellulose paper surface are robust when compared to roughened structures created by traditional polymer grafting, nanoparticle deposition, or other artificial means.     

Fabrication of highly transparent superhydrophobic coatings from hollow silica nanoparticles

We herein report a simple and effective method to fabricate excellent transparent superhydrophobic coatings. 3-Aminopropytriethoxysilane (APTS)-modified hollow silica nanoparticle sols were dip-coated on slide glasses, followed by thermal annealing and chemical vapor deposition with 1H,1H,2H,2H-perfluorooctyltrimethoxysilane (POTS). The largest water contact angle (WCA) of coating reached as high as 156° with a sliding angle (SA) of ≤2° and a maximum transmittance of 83.7%. The highest transmittance of coated slide glass reached as high as 92% with a WCA of 146° and an SA of ≤6°. A coating simultaneously showing both good transparency (90.2%) and superhydrophobicity (WCA: 150°, SA: 4°) was achieved through regulating the concentration of APTS and the withdrawing speed of dip-coating. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), and atomic force microscopy (AFM) were used to observe the morphology and structure of nanoparticles and coating surfaces. Optical properties were characterized by a UV-visible spectrophotometer. Surface wettability was studied by a contact angle/interface system. The effects of APTS concentration and the withdrawing speed of dip-coating were also discussed on the basis of experimental observations.     

Fabrication of one-dimensional colloidal assemblies from electrospun nanofibers

Electrospun nanofibers were used as confining geometries for fabricating 1-D colloidal assemblies. Silica particles dispersed in several different polymer solutions were cast into nanofibers by an electrospinning process. The silica particle configurations were examined in terms of the size ratio of silica particles to nanofibers and the properties of the dispersing medium. As the electrospun fiber was extended highly, the silica particles dispersed in the polymer solution began to assemble spontaneously into a pearl-necklace structure. We also demonstrated the alignment of 1-D silica assemblies using a designed configuration of collector electrodes.     

Fabrication of superhydrophobic surfaces by dislocation-selective chemical etching on aluminum, copper, and zinc substrates

A surface roughening method by simple chemical etching was developed for the fabrication of superhydrophobic surfaces on three polycrystalline metals, namely aluminum, copper, and zinc. The key to the etching technique was the use of a dislocation etchant that preferentially dissolves the dislocation sites in the grains. The etched metallic surfaces, when hydrophobized with fluoroalkylsilane, exhibited superhydrophobic properties with water contact angles of larger than 150 degrees, as well as roll-off angles of less than 10 degrees for 8-microL drops. Also, the dislocation etching concept introduced here may be helpful in the fabrication of superhydrophobic surfaces on other polycrystalline substrates.