Cyclic viscoplasticity of high-density polyethylene/montmorillonite clay nanocomposite

Observations are reported on high-density polyethylene (HDPE) and nanocomposite, where HDPE matrix is reinforced with montmorillonite (MMT) nanoclay, in uniaxial cyclic tensile tests with various cross-head speeds ranging from 1 to 50 mm/min. Each cycle of deformation involves tension up to the maximal strain ?_max = 0.1 and retraction down to the zero stress. The study focuses on low-cycle deformation programs with N = 5 cycles in each test.A constitutive model is derived for the viscoplastic response of polymers at three-dimensional cyclic deformations with small strains. Given a strain rate and a maximum strain, the stress-strain relations involve eight material constants that are found by fitting the experimental data. Good agreement is demonstrated between the observations and the results of numerical simulation. It is shown that the rate of cyclic deformation affects the adjustable parameters in a physically plausible way.     

Morphology and mechanical properties of immiscible polyethylene/polyamide12 blends prepared by high shear processing

In this work,completely immiscible polyethylene/polyamidel2 (PE/PA12) blends were prepared by high shear extruder.The morphology and mechanical properties of the blends were investigated as a function of rotation speed.It wasfound that the high shear processing is an effective method to improve the dispersion of the PAl2 phase in PE matrix whenPAl2 contents are 5 wt％ and 10 wt％,and the dispersed phase particle size is reduced with the increase of rotation speed from 100 r/min to 500 r/min.However,with further increase of PAl2 content to 20 wt％,high shear processing has no effect on the phase morphology of the blends.Accordingly,a largely increased elongation at break and impact strength are observed for PE/PA12/95/5 and PE/PA12/90/10 blends obtained at high rotation speeds but no effect on the property of PE/PA12/80/20.Annealing experiment demonstrated that the obtained phase morphology is not stable thus compatibilizer should be introduced in the future work.This work could provide a guideline for the application of high shear processing in the preparation of polymer blends with huge polarity difference.     

Analytical protocol to study the food safety of (multiple-)recycled high-density polyethylene (HDPE) and polypropylene (PP) crates: Influence of recycling on the migration and formation of degradation products

An analytical protocol was set up and successfully applied to study the food safety of recycled HDPE and PP crates. A worst-case scenario was applied that focused not only on overall migration and specific migration of accepted starting materials but also on migratable degradation products of polymers and additives that may be formed during mechanical recycling.The analytical protocol was set up to cover a wide variety of possible migrants. Identification and semi-quantification were possible for almost all migrants that increased significantly with increasing mechanical recycling steps for both the HDPE and PP crates.It was concluded that the analytical protocol was suitable to study the influence of (multiple) recycling on the food safety of plastic materials. The protocol can be applied to other plastic food contact materials and provides valuable information on the food safety of the recycling process and the resulting recycled food contact materials in addition to challenge testing.     

Phase morphology of iPP/aPS/SEP blends

Supermolecular structure and phase morphology of the ternary isotactic polypropylene/atactic polystyrene/poly(styrene-b-ethylene-co-propylene) (iPP/aPS/SEP) compression molded blends with 100/0, 90/10, 70/30, and 50/50 iPP/aPS weight ratios and with different amounts of added SEP compatibilizer were studied by optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), small-angle X-ray scattering (SAXS) and wide-angle X-ray diffraction (WAXD). SEP significantly reduced the size of dispersed aPS particles that enabled better spherulitization in the iPP matrix. Furthermore, iPP spherulites in ternary blends with 90/10 iPP/aPS weight ratio became larger in comparison with the pure iPP. TEM revealed that the SEP formed continuous interface layer around the dispersed aPS particles even when only 2.5 wt.% of SEP was added. Particle size distribution was distinctly bimodal. When the SEP content was increased to 10 wt.%, joining together smaller and bigger aPS and SEP particles formed dispersed aggregates. Additionally, both amorphous components (aPS and SEP) influenced crystallization process of iPP matrix and so modified, to some extent, its final supermolecular structure. SEP compatibilizer did not significantly affect crystallite orientation. The increase of crystallite sizes, which was more affected by the addition of aPS than by the addition of SEP, seemed to be influenced by the solidification effect rather than by the phase morphology of the blends.     

Sensing of liquids by electrically conductive immiscible polypropylene/thermoplastic polyurethane blends containing carbon black

Immiscible polymer blends based on polypropylene/thermoplastic polyurethane (PP/TPU) are interesting host multiphase systems for the incorporation of low concentrations of conductive carbon black (CB) particles. The enhancement of conductivity (and the lower critical CB content for percolation) in the PP/TPU blend is achieved via double percolation, that is, structural and electrical. The CB particles form chainlike network structures within the TPU phase, which exhibit phase continuity of elongated particles within the PP matrix. Moreover, scanning electron microscopy and dynamic mechanical thermal analysis studies indicated that the incorporation of CB particles into the PP/TPU blend has a “compatibilizing” effect, resulting in an enhanced interaction between the two polymers. Extruded PP/TPU/CB filaments produced by a capillary rheometer process at various shear rates were examined as sensing materials for a homologous series of alcohols, that is, methanol, ethanol, and 1‐propanol. All filaments displayed increasing resistance upon exposure to the various alcohols combined with excellent reproducibility and recovery behavior. An attempt is made to identify the dominant mechanisms controlling the sensing process in a CB‐containing immiscible polymer blend characterized by a double‐continuity structure. The interphase region, its quantity, and continuity played a significant role in the liquid‐transport process. Blend composition, filaments' extrusion temperature, and production shear rate level were considered as significant parameters determining the structure and the resultant sensing properties. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1428–1440, 2003     

Photooxidative behaviour of polyethylene/polyamide-6 blends

The photochemical behaviour of several polyethylene/polyamide-6 blends was studied under conditions of artificial accelerated weathering. Particular attention was paid to five different compositions ranging from pure polyethylene to pure polyamide with blends of PE/PA-6 of various compositions: 75/25, 50/50 and 25/75 wt/wt%. Analysis by infrared spectroscopy of the chemical modifications caused by photooxidation showed that exposing the polyethylene/polyamide-6 blends to UV-light irradiation led to the formation of oxidation photoproducts in both polymer phases. In agreement with both the mechanical and spectroscopic analyses, the photooxidation rate of the blends was observed to be much higher than that of the homopolymers. The results given in this paper suggest that photooxidation of the PE/PA blends starts in the polyamide phase and that the subsequent photooxidation of the polyethylene phase may be initiated by the radicals coming from the oxidation of PA.     

The thermal stability of highly filled high-density polyethylene quaternary composites: Interactive effects and improved measures

A range of formulations — consisting of high-density polyethylene, surface-coated calcium carbonate, masterbatched carbon black and a stabiliser package — were compared in terms of their thermal stability through the use of several techniques and measures. Notably, calcium carbonate loadings of up to 60 wt% were investigated. The formulations were designed to be I- and D-optimal, based on a quadratic Scheffé polynomial model. Novel and established measures for the thermal stability of the materials were compared, based on data generated using techniques for the determination of oxidative induction time and for studies by time-sweep oscillatory rheometry. For ease of comparison, all tests were performed in air. Fourier-transform infrared spectroscopy was performed on the materials subjected to time-sweep oscillatory rheometry, to ascertain the locality and modes of degradation. Variable effects were found, depending on the technique used. Broadly, strong primary effects were found: positive in the cases of the carbon black and stabiliser pack, negative in the case of calcium carbonate. The latter, however, was offset by the highly synergistic interaction of calcium carbonate with the stabiliser pack. Time-sweep oscillatory rheometry was shown to be a promising method, with it yielding high-quality, comparable results when interpreted using a novel measure.     

Thermomechanical study of low-density polyethylene, polyamide 6 and its blends

By using thermomechanical analysis (TMA) multiple relaxation transitions in the amorphous part of semi-crystalline polymers and their blends can be found. These result from differences in the interaction energies between segments of macromolecules, and as a result, in molecular mobility. TMA shows essential changes in the structure of low-density polyethylene (LDPE) resulting from the grafting of a maleic anhydride (LDPE-g-MAH) onto this semi-crystalline polymer. The grafting process did not suppress the ability of polyethylene to crystallize. Essential changes were found in molecular weight distribution and relaxation transitions of the ternary blends LDPE/PA6 (polyamide 6, PA6)/LDPE-g-MAH studied. For a concentration of PA6 up to 30 wt.%, a single relaxation transition is visible, which testifies that the components are miscible in the amorphous region. For blends with 40 and 50 wt.% of PA6, this structure was transformed and two relaxation transitions are visible. From the results obtained in this study it is concluded that the introduction 5 wt.% of grafted polyethylene is sufficient to produce a PA6/LDPE blend only for PA6 concentration up to 30 wt.% which is homogenous on “molecular” level. The transformation of the structure of the ternary polymer blend was explained by the interaction of the components during the melt mixing and changes in the structure of its amorphous regions.     

Electrical properties and conductive mechanisms of immiscible polypropylene/Novolac blends filled with carbon black

Carbon black (CB)-filled immisicible thermoplastic/thermosetting polymer blends consisting of polypropylene (PP) and Novolac resin were reported in this paper. The PP/Novolac/CB blends with varied compositions and different processing sequences were prepared by melt-mixing method. The CB distribution, conductive mechanism and the relationship between morphology and electrical properties of the PP/Novolac/CB blends were investigated. Scanning electron microscopy (SEM), optical microscopy and extraction experiment results showed that in PP/Novolac blends CB particles preferentially localized in the Novolac phase, indicating CB has a good affinity with Novolac resin. The incorporation of CB changed the spherical particles of the dispersed Novolac phase into elongated structure. With increasing Novolac content, the elongation deformation of Novolac phase became more obvious and eventually the blends developed into co-continuous structure, which form double percolation and decrease the percolation threshold. When CB was initially blended with PP and followed by the addition of Novolac resin, the partial migration of CB from PP to the Novolac phase was possibly occurred. The addition of Novolac to PP evidently increases the storage modulus G′, loss modulus G″ and complex viscosity η^∗. The addition of CB to PP/Novolac blends further increase η^∗, and it increases with increasing CB loading, which was related to the change of composite morphology.     

Block copolymers as compatibilizers for blends of linear low density polyethylene and polystyrene

Compatibilization of blends of linear low-density polyethylene (LLDPE) and polystyrene (PS) with block copolymers of styrene (S) and butadiene (B) or hydrogenated butadiene (EB) has been studied. The morphology of the LLDPE/PS (50/50) composition typically with 5% copolymer was characterized primarily by scanning electron microscopy (SEM). The SEB and SEBS copolymers were effective in reducing the PS domain size, while the SB and SBS copolymers were less effective. The noncrystalline copolymers lowered the tensile modulus of the blend by as much as 50%. Modulus calculations based on a coreshell model, with the rubbery copolymer coating the PS particle, predicted that 50% of the rubbery SEBS copolymer was located at the interface compared to only 5–15% of the SB and SBS copolymers. The modulus of blends compatibilized with crystalline, nonrubbery SEB and SEBS copolymers approached Hashin's upper modulus bound. An interconnected interface model was proposed in which the blocks selectively penetrated the LLDPE and PS phases to provide good adhesion and improved stress and strain transfer between the phases. © 1995 John Wiley & Sons, Inc.     

Characterizing blends of linear low-density and low-density polyethylene by DSC

Summary A two-step isothermal annealing (TSIA) procedure is described that enables the endothermic peaks of low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE) and their blends, to be satisfactorily resolved during analysis by differential scanning calorimetry. A modified form of multistep isothermal annealing, the TSIA procedure produces a highly characteristic profile of the blend components by facilitating the segregation of the phases based on branch density. It is proposed that the TSIA procedure may have significant merit in the identification and quantification of the components in an unknown blend as well as increasing the sensitivity in analytical procedures aimed at blend component quantification.     

Degradability of composites of low density polyethylene/polypropylene blends filled with rape straw

Composites of LDPE/PP blends and comminuted rape straw as a filler were obtained and characterized. The aging performance of these composites has been investigated. The composites were aged using various types of wet soil and selected species of mould fungi as aging environment as well as using Atlas UV 2000 apparatus as simulation of abiotic conditions. The changes between non-aged and partially degraded composites were evaluated by measuring their mechanical properties and mass change and using FT-IR spectroscopy, FT-IR/PA spectroscopy and scanning electron microscopy. The highest extent of degradation was observed after aging in compost. The band corresponding to cellulosic fibres is no longer recorded in the FT-IR spectra.     

Effect of blend composition and related morphology on the quasi-static fracture performance of LLDPE/PP blends

In the present work, the effect of composition and related morphology on the fracture behavior of LLDPE/PP blends was thoroughly investigated. Fracture behaviors evaluated under quasi-static loading conditions and different fracture mechanics methodologies were applied to assess fracture toughness depending on the materials behavior. For pure PP and 2575 blend, J at instability was chosen whereas for blends which exhibited completely ductile behavior (such as LLDPE, 7525 and 5050), the EWF methodology was used. Fracture mechanisms were elucidated with the aid of scanning electron microscopy, and results correlated with blends morphology. It was observed that fracture properties are mostly dominated by the majority component properties. In addition, for the 5050 blend, the presence of a co-continuous morphology is responsible for the high scatter of experimental data obtained.     

On the crystallization of syndiotactic polypropylene (sPP)/high density polyethylene (HDPE) blends

 The crystallization kinetics of syndiotactic polypropylene (sPP)/high-density polyethylene (HDPE) blends were investigated by thermal and microscopical methods. Isothermal crystallization obtained by differential scanning calorimetry (DSC) was used to study the nucleation ability of HDPE on sPP crystallization. Morphological studies with polarized light microscopy (PLM) of solution cast films resulted in a transcrystalline-like overgrowth of the sPP on HDPE spherulites. The arrangement of the HDPE lamellar crystals in the blend were observed in transmission electron microscopy (TEM). But from these results, no straightforward conclusion about the transcrystalline nature of the sPP crystals can be given. Received: 24 November 1997 Accepted: 23 February 1998     

Conduction stability of high-density polyethylene/carbon black composites due to electric field action

Conduction stability of high-density polyethylene/carbon black (HDPE/CB) composites with a CB volume fraction slightly above the percolation threshold is studied in relation to electric field action at various ambient temperatures below the melting point of HDPE. It is found that resistance of the composites shows considerable changes after the electric field is switched off. Influence of irradiation crosslinking of HDPE on the conduction stability is also discussed.     

Compatibilization of polyethylene/polyamide 6 blends with functionalized polyethylenes prepared with metallocene catalyst

Metallocene catalyst technology was utilized to prepare functionalized polyethylenes, which were used as compatibilizers in polyethylene/polyamide 6 (40/60) blends. Polymerization of ethylene with 10-undecen-1-ol, 10-undecenoic acid, or N-methyl-10-undecenylamine resulted in ethylene copolymers with a small amount (0.2–1.2 mol %) of functionalized side chains. The blends were prepared in a twin-screw midiextruder, and injection molded with a mini-injection molding machine. The effect of the new compatibilizers on morphology and mechanical and thermal properties was studied. Toughness as well as stiffness and strength increased significantly with an addition of 10 wt % compatibilizer. Morphology became much more uniform, and crystallization and melting behavior changed. The Molau test with FTIR analysis was used to determine that the desired reactions between the compatibilizer and polyamide had actually taken place. The results showed functionalized polyethylenes prepared with metallocene catalysts to act as effective compatibilizers in polyethylene/polyamide 6 blends. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3099–3108, 1999     

The effect of polyethylene addition on the morphology of polystyrene/polyamide blends

The effect of a small admixture of high‐density polyethylene (HDPE) with a high or low viscosity to polystyrene/polyamide (PS/PA) blends of various compositions was studied. PS/PA blends with composition near 50/50 form sheet‐like or fiber‐like morphology at mixing that passes to the cocontinuous structure during compression molding. Ternary PS/PA/HDPE blends with PS/PA ratio about 50/50 show similar behavior. Generally, neither continuity nor shape of PS and PA phases was changed qualitatively by the addition of a small amount of HDPE. In agreement with existing rules for ternary blends, HDPE particles prefer a contact with PS phase to PA phase. On the other hand, none of these rules explains why a number of small HDPE subinclusions were dispersed into PS particles instead of HDPE‐PS core‐shell structure with a lower Gibbs free energy. Quantitative evaluation of the size of PA particles in blends with PS matrix showed that the previously proposed rule stating, that the addition of a small amount of a third immiscible component leads to a strong decrease in the size of dispersed particles, was not valid for the blends studied in this work. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2158–2170, 2009     

Morphologies, crystallinity and dynamic mechanical characterizations of polypropylene/polystyrene blends compatibilized with PP-g-PS copolymer: Effect of the side chain length

PP-g-PS copolymers were synthesized with the same polypropylene (PP) backbones and various side chain lengths of PS sequences via reactive comonomer p-allyltoluene (p-AT) by Ziegler–Natta copolymerization and the subsequent living anionic graft-polymerization. ¹H NMR characterized that the PP-g-PS copolymer had grafted 3.15 side chains per 1000 carbons in the PP backbones and the length of PS sequences varied in the range of 25.8–309.9 units. PP/PS blends with the PP-g-PS copolymer as compatibilizer (wt. 75/25/5) were prepared and characterized by SEM, WAXD and DMA to investigate the morphologies, crystallinity and glass transition temperatures of the PP/PS blends. All the results pointed out that the average side chain length (GL) of the graft copolymer (GL is from 25.8 to 309.9) made great effects of the PP/PS blends, such as the PS dispersed phase, the crystallinity of the PP component and the two glass transition temperatures of the blends, which showed the same trend with the increase of the GL. Overall, only with a suitable average side chain length, the PP-g-PS copolymer could achieve optimal compatibilizing efficiency of the PP/PS blends.     

Crystal and phase morphology of dynamic-packing-injection-molded high-density polyethylene/ethylene vinyl acetate blends

The effect of shear stress, provided by so-called dynamic-packing injection molding, on crystal morphology and phase behavior was investigated for high-density polyethylene (HDPE) in blends with ethylene vinyl acetate (EVA) of various viscosities and vinyl acetate (VA) contents, with the aid of differential scanning calorimetry, two-dimensional small-angle X-ray scattering (2D SAXS), and scanning electron microscopy (SEM). A shish-kebab pattern was found in the oriented zones of dynamic samples, and the ratio of shish to kebab increased as a function of the EVA content in the blends up to 20 wt %, regardless of the VA content. This showed that molecules of HDPE could easily be stretched to form a shish structure in the presence of EVA. Moreover, a large increase in the long spacing, characterized by 2D SAXS measurements, was achieved because of the presence of EVA. The SEM results showed an obvious decrease in the domain size of the EVA phase under the effect of shear stress. All these results suggested shear-induced mixing between HDPE and EVA, in that ethylene segments of EVA molecules could be forged in the shish structure during shear and the other fractions of EVA were located in the amorphous regions between the adjacent lamellae of HDPE. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1831–1840, 2004     

The compatibilization effect of ethylene/styrene interpolymer on polystyrene/polyethylene blends

In this study, ethylene/styrene interpolymer (ESI) was used as compatibilizer for the blends of polystyrene (PS) and low‐density polyethylene (LDPE). The mechanical properties including impact, tensile properties, and morphology of the blends were investigated by means of uniaxial tension, instrumented falling‐weight impact measurements, and scanning electron microscopy. Impact measurements indicated that the impact strength of the blends increases slowly with LDPE content up to 40 wt %; thereafter, it increases sharply with increasing LDPE content. The impact energy of the LDPE‐rich blends exceeded that of pure LDPE, implying that the LDPE polymer can be further toughened by the incorporation of brittle PS minor phase in the presence of ESI. Tensile tests showed that the yield strength of the PS/LDPE/ESI blends decreases considerably with increasing LDPE content. However, the elongation at break of the blends tended to increase significantly with increasing LDPE content. The compatibilization efficiency of ESI and polystyrene‐hydrogenated butadiene‐polystyrene triblock copolymers (SEBS) for PS/LDPE 50/50 was further compared. Mechanical properties show that ESI is more effective to achieve a combination of LDPE toughness and PS rigidity than SEBS. The correlation between the impact property and morphology of the ESI‐compatibilized PS/LDPE blends is discussed. The excellent tensile ductility of the LDPE‐rich blends resulted from shield yielding of the matrix. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2136–2146, 2007