The research on the mechanical properties improvement of HDPE/ABS blends reinforced with acid‐treated wood fiber

In this study, the effect of acid‐treated wood fiber modifications on the mechanical behaviors of HDPE/ABS blend is investigated. Wood fiber/HDPE/ABS composites were fabricated by incorporating acid‐treated wood fiber into HDPE/ABS blends. The results showed that both the tensile strength and flexural strength of wood fiber/HDPE/ABS composites were greater than those of HDPE/ABS blend, regardless of wood fiber modification. The results also showed that the impact strength of HDPE/ABS composites is improved by the addition of wood fiber. Scanning electron microscopic (SEM) examination of fractured surfaces showed that the improvement in the mechanical properties of the wood fiber/HDPE/ABS composites was attributed to the improved dispersion of wood fiber in the HDPE/ABS and the better interfacial characteristics caused by the acid treatment of the wood fiber.     

MECHANICAL PROPERTIES OF SMC WHISKER REINFORCED HIGH DENSITY POLYETHYLENE COMPOSITES

A new type of SiO_2-MgO-CaO (SMC) whisker was used to modify high density polyethylene (HDPE).The melting behavior and crystallinity were investigated by differential scanning calorimetry (DSC).The dispersion of whiskers and interfacial adhesion in the prepared HDPE/SMC whisker composites were investigated by scanning electron microscopy (SEM).The mechanical properties were evaluated by mechanical tests and dynamic mechanical analysis (DMA).DSC data indicated that the melting temperature and the crystall...     

The effect of shear on mechanical properties and orientation of HDPE/mica composites obtained via dynamic packing injection molding (DPIM)

The interfacial interaction and orientation of filler play important roles in the enhancement of mechanical performances for polymer/inorganic filler composites. Shear has been found to be a very effective way for the enhancement of interfacial interaction and orientation. In this work, we will report our recent efforts on exploring the development of microstructure of high density polyethylene (HDPE)/mica composites in the injection‐molded bars obtained by so‐called dynamic packing injection molding (DPIM), which imposed oscillatory shear on the melt during the solidification stage. The mechanical properties were evaluated by tensile testing and dynamic mechanical analysis (DMA), and the crystal morphology, orientation, and the dispersion of mica were characterized by scanning electron microscopy and two‐dimensional wide‐angle X‐ray scattering. Compared with conventional injection molding, DPIM caused an obvious increase in orientation for both HDPE and mica. More importantly, better dispersion and epitaxial crystallization of HDPE was observed on the edge of the mica in the injection‐molded bar. As a result, increased tensile strength and modulus were obtained, accompanied with a decrease of elongation at break. The obtained data were treated by Halpin–Tsai model, and it turned out that this model could be also used to predict the stiffness of oriented polymer/filler composites. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesize procedures, mechanical and thermal properties of thiazole bearing poly(amid-imide) composite thin films containing multiwalled carbon nanotubes

This research is aimed at characterizing the thermal, mechanical, and morphological properties of carbon nanotubes (CNTs) reinforced poly(amide-imide) (PAI) composites having thiazol and amino acid groups which were prepared by sonication-assisted solution compounding. To increase the compatibility between the PAI matrix and CNTs, carboxyl-functionalized multiwall CNTs (MWCNTs-COOH) were used in this study. The MWCNTs were dispersed homogeneously in the PAI matrix while the structure of the polymer and the MWCNTs structure are stable in the preparation process as revealed by transmission electron microscopy. MWCNT/PAI composite films have been prepared by casting a solution of precursor polymer containing MWCNTs into a thin film, and its tensile properties were examined. The thermal stability, Young’s modulus, and tensile strength of PAI were greatly improved by the incorporation of MWCNTs and their good dispersion. Composites were also characterized by Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, and thermal gravimetric analysis.     

Study on insulating thermal conductive BN/HDPE composites

Thermal conductivity of boron nitride (BN) reinforced high density polyethylene (HDPE) composites was investigated under a special dispersion state of BN particles in HDPE, i.e., BN particles surrounding HDPE matrix particles. The results indicated that the special dispersion of BN in matrix gives the composites high thermal conductivity at low filler content; moreover, the smaller BN particles can more easily form conductive chains of filler compared to the larger filler particles. Examining the dependence of electrical insulation and mechanical properties of the composites on BN content demonstrated that the reinforced composites containing 30% by volume of filler has good electrical insulation and mechanical properties.     

The effect of surface coating of CNTs on the mechanical properties of CF‐filled HDPE composites

Mechanical properties of carbon fiber (CF) and carbon nanotube (CNT)‐filled thermoplastic high‐density polyethylene (HDPE) composites were studied with particular interest on the effects of filler content and fiber surface treatment by coupling agent. Surface‐treated CF‐filled HDPE composites increased their tensile strength and impact strength, which is further increased with the addition of CNT. SEM showed that CNT‐coating‐treated CF‐HDPE composites show better dispersion of the filler into the matrix, which results in better interfacial adhesion between the filler and the matrix. Copyright © 2014 John Wiley & Sons, Ltd.     

EFFECT OF SILANE COUPLING AGENT ON THE MECHANICAL, THERMAL PROPERTIES AND MORPHOLOGY OF TREMOLITE/PA1010 COMPOSITES

Tremolite,a kind of inorganic filler,was modified with a silane coupling agentγ-methacryloxypropyl trimethoxy silane (MPS) in ethanol/ammonia solution.The graft of MPS on tremolite was confirmed by X-ray photoelectron spectroscopy (XPS),IR and thermogramitric analysis (TGA) measurements.In addition,contact angle analysis showed that particle surface property was changed from hydrophilicity to hydrophobicity after the modification.Modified tremolite and pure tremolite were blended respectively with PA1010...     

Preparation of Intumescent Flame Retardant Polypropylene composite through Solid State Mechanochemical Method

Polypropylene (PP), with characteristics of good mechanical properties, good resistance to water and low cost, has been widely used in many fields such as building, transport, furniture and electrical industries. However, a fateful drawback of polypropylene is its high flammability,restricting its wider applications. Addition of flame retardants is an effective way to improve its flame retardancy. An effective halogen-free flame retardant system used is the mixture of melamine, ammounium phosphate and pentaerythritol (intumescent flame retardant). But how to enhance the dispersion of this mixture in polypropylene matrix is a big problem. A self-made mechanochemical reactor, pan type milling equipment, can exert strong shear and squeeze forces,and has good mixing function. As a result, a uniform dispersion of flame retardants in the polymer matrix can be expectably obtained by using this equipment.In this paper, flame-retarded Polypropylene (PP) composites with intumescent flame retardant (IFR) were prepared via solid state mechanochemical method (pan-mill) and conventional method (twin-roll masticator) respectively. Particle diameter analysis, melt flow index (MFI), differential scanning calorimetry (DSC) and scanning electronic microscopy (SEM) were used to characterize these composites, and the mechanical properties and flame retardancy were also determined. The experimental results showed that the blend of PP and IFR were effectively pulverized from 3～4 mm to less than 300i m under the strong shear forces of pan-mill. With increasing the milling cycles, the MFI value of IFR/PP blend decreased first and then increased. The mechanical properties and flame retardancy of IFR/PP blends prepared by solid state mechanochemical method were proved to be better than those prepared by conventional method because of the dispersing function of pan-mill.Also it was found that IFRs were the nucleating agent for PP and the crystallinity of PP increased first and then decreased with increasing the milling cycles.     

Structure and mechanical properties of SRP/HDPE/POE (EPR or EPDM) composites

The effects of dicumyl peroxide (DCP) and ethylene-octylene copolymer (POE), ethylene-propylene copolymer (EPR) or ethylene-propylene-diene terpolymer (EPDM) on the structure and properties of scrap rubber powder (SRP)/high-density polyethylene (HDPE) composites were studied. Torque and gel content results show that DCP promotes crosslinking of the SRP/HDPE/POE (EPR or EPDM) composites. The SRP/HDPE/POE (EPR or EPDM) composites containing a small amount of DCP have better mechanical properties than their corresponding composites without DCP. Highest tensile strength and elongation at break are found in the dynamically vulcanized SRP/HDPE/POE composite. Scanning electron microscopy (SEM) results show that good bonding between SRP and matrix is formed in the SRP/HDPE/POE (EPR or EPDM) composites with DCP.     

Structural characteristics of some high density polyethylene/EPDM blends

Blends of ethylene propylene diene terpolymer rubber (EPDM) with high density polyethylene were obtained by melt mixing. Mechanical properties of the composites, tensile strength, hardness, resilience, elongation at break, 100% modulus and tear strength were determined. Differential scanning calorimetry and wide angle x-ray diffraction were employed to study melting behavior and crystalline structure. The surface properties were analyzed using contact angle determinations. Also, compatibilization with PE-g-MA or dynamical vulcanization using phenolic resins was applied to obtain improved mechanical properties. It was found that the crystalline structure of HDPE was not changed during blending. The vulcanized composite presents a lower degree of crystallinity. Elongation at break and hardness were significantly increased for composites containing compatibilizing agent. The morphology of EPDM composites was studied by atomic force microscopy.     

Effect of carbon nanotubes on mechanical and electrical properties of polyimide/carbon nanotubes nanocomposites

Multi-walled carbon nanotubes (MWNTs) reinforced polyimide nanocomposites were synthesized by in situ polymerization using 4,4′-oxydianilline, MWNTs, and pyromellitic dianhydride followed by casting, evaporation and thermal imidization. A homogeneous dispersion of chemically modified MWNTs was achieved in polyimide matrix as evidenced by scanning electron microscopy and atomic force microscopy. The incorporation of the modified MWNTs enhanced the mechanical properties of the polyimide due to the presence of strong interfacial interaction between the polymer matrix and the nanotubes in polymer composites. The resultant polyimide/MWNTs nanocomposites were electrically conductive with significant conductivity enhancement at 3 wt% MWNTs, which is favorable for many practical uses.     

碳纳米管改性聚苯硫醚熔纺纤维的结构与性能研究

将多壁碳纳米管(MWCNTs)和聚苯硫醚(PPS)经过熔融挤出后制备成复合材料切片,并采用熔融纺丝法制得碳纳米管改性聚苯硫醚复合纤维.采用扫描电镜(SEM)、拉曼光谱、示差扫描量热分析(DSC)、动态机械分析(DMA)以及力学性能测试等表征手段研究了复合纤维中碳管的分散状态,与基体的界面作用,复合纤维的结晶性能以及力学性能,从而探讨了聚苯硫醚/碳纳米管复合纤维体系的微观结构与宏观性能之间的关系.研究表明,聚苯硫醚分子结构与碳纳米管之间具有的π-π共轭作用使碳管较为均匀的分散在基体中,界面结合较为紧密.同时熔融纺丝过程中的拉伸作用使碳管进一步解缠并使碳管沿纤维拉伸方向取向.另一方面,拉曼光谱显示拉伸作用有效地增强了界面作用,有利于外界应力的传递.碳管的良好分散以及强的界面作用使复合纤维力学性能得到大幅度的提高,当碳管含量达到5 wt%时,复合纤维的模量有了明显的提高,拉伸强度较纯PPS纤维提高了近220%.     

Influences of coupling agent on thermal properties, flammability and mechanical properties of polypropylene/thermoplastic polyurethanes composites filled with expanded graphite

In this study, polypropylene (PP)/thermoplastic polyurethanes (TPU) filled with inorganic intumescent flame retardant expanded graphite (EG) was prepared by melt blending in a twin-screw extruder. The thermal stability, fire retardancy, mechanical properties, and fracture morphology of PP/TPU composites with treated and untreated EG were investigated by thermogravimetric analysis, cone calorimeter, and scanning electron microscope. The results showed that both untreated and treated EG can greatly enhance the thermal stability and fire resistance of polymer matrix materials. Compared with untreated EG, treated EG can further improve the flame retardancy of the composites. For example, treated EG can further reduce the heat release rate, total heat release, and CO emissions of the composites in the combustion. Surface treatment of EG could significantly improve elongation at break and impact strength of PP/TPU/EG composites due to its enhanced interfacial adhesion and the good dispersion of EG particles in the polymer matrix.     

Mechanical properties and morphological structures of short glass fiber reinforced PP/EPDM composite

The mechanical properties and crystal morphological structures of short glass fiber (SGF) reinforced dynamically photo-irradiated polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) composites were studied by mechanical tests, wide-angle X-ray diffraction (WAXD), optical microscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). The mechanical properties of PP/EPDM composites, especially the tensile strength were greatly strengthened by dynamically photo-irradiation and the incorporation of SGF. The results from the WAXD, SEM, DSC, and TGA measurements reveal: (i) the formation of β-type crystal of PP in the PP/EPDM/SGF composite; (ii) the fiber length in dynamically photo-irradiated PP/EPDM/SGF composites are general longer than that in corresponding unirradiated samples. The size of EPDM phase in the photo-irradiated composites reduces obviously whereas the droplet number increases; (iii) photo-irradiation improves the interface adhesion between SGF and polymer matrix; (iv) the melting and crystallization temperatures of the photo-irradiated composites are not affected greatly by increasing the SGF content; (v) the thermal analysis results show that the incorporation of SGF into PP/EPDM plays an important role for increasing its thermal stability.     

Improved polyvinylpyrrolidone (PVP)/graphite nanocomposites by solution compounding and spray drying

In order to evaluate the roles of graphite dispersion on the functional properties of the composites, PVP/graphite nanocomposites were prepared by blending the aqueous suspension of expanded graphite sheets and polyvinylpyrrolidone (PVP) aqueous solution by ultrasonic treatment, followed by spray drying and direct drying as a comparison individually. The effects of graphite loading and drying method on the dispersion of graphite and the resultant properties of the composites such as electrical and thermal conductivity, friction, and dynamic mechanical properties were studied. The results from transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X‐ray diffraction showed that the composites prepared by fast spray drying exhibited a higher degree of exfoliation and a better dispersion of graphite sheets in the PVP matrix than the corresponding composites prepared by direct drying, leading to a conclusion that fast spray drying can effectively prevent from re‐stacking of the exfoliated graphite sheets as illustrated. As a result, dynamic mechanical thermal analysis showed significant increases in the storage modulus and glass transition temperature for the composites prepared by spray drying. Besides, the spray drying as well greatly improved the electrical and thermal conductivity of the composites. It was also found that the electrical and thermal conductivity of the composites strongly depended on the graphite dispersion, while the friction coefficient unexpectedly does not. Increasing graphite loading level might enhance the probability of graphite sheets re‐stacking, resulting in poor graphite dispersion. Copyright © 2011 John Wiley & Sons, Ltd.     

The interfacial adhesion of wood fiber–reinforced UHMWPE composite filled with acid‐treated clay

Wood fiber–reinforced ultrahigh molecular weight polyethylene (wood fiber/UHMWPE) composites have been filled with acid‐treated clay to enhance the adhesion. According to the modification, the interlaminar shear strength of composites has been greatly improved. X‐ray photoelectron spectroscopy and scanning electron microscopy are used to examine the microscopic properties of resultant composites. The enhanced interlaminar shear strength is attributed to the clay interlock, which improves the wetting between wood fibers and resins.     

Structure and morphology of HDPE-g-MA/organoclay nanocomposites: Effects of the preparation procedures

Nanocomposites comprising high density polyethylene (HDPE) or maleic anhydride-grafted HDPE (HDMA) as the host polymers and Cloisite^® 20A (20A) as the organoclay filler were prepared by melt-compounding, solution-blending and static annealing of polymer/clay powder mixtures. The dependence of their structure and morphology on the preparation conditions was studied by X-ray diffraction (XRD and SAXS), polarized optical microscopy (POM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It was shown that intercalated nanocomposites based on HDPE or HDMA cannot be obtained by solution-blending, as long as solvent removal is made at room temperature. In fact, wide angle XRD patterns of solution blended composites are similar to those of mechanical blends of clay and polymer. However, as demonstrated by XRD and SAXS, fast intercalation or even complete delamination was obtained when the HDMA composites prepared from solution were annealed statically at temperatures higher than the polymer melting point. This implies that solution-blending causes efficient fragmentation of the clay agglomerates into thin tactoids (though unintercalated) homogeneously dispersed in the polymer matrix. This conclusion, supported by the finding that annealing mechanical blends of polymer and clay powders only leads to intercalated structures, was confirmed by TEM and SEM analyses. Morphology investigation revealed that, in contrast to melt-compounding, solution-blending followed by static annealing fails to produce significant orientation of clay platelets and polymer crystallites. However, repeated compression molding cycles were shown by XRD and SAXS to cause increasing levels of orientation of the platelets and the polymer matrix parallel to the sample flat surface.     

Thermogravimetric analysis of rice husk flour filled thermoplastic polymer composites

The thermal degradation and thermal stability of rice husk flour (RHF) filled polypropylene (PP) and high-density polyethylene (HDPE) composites in a nitrogen atmosphere were studied using thermogravimetric analysis. The thermal stability of pure PP and HDPE was found to be higher than that of wood flour (WF) and RHF. As the content of RHF increased, the thermal stability of the composites decreased and the ash content increased. The activation energy of the RHF filled PP composites increased slowly in the initial stage until α=0.3 (30% of thermal degradation region) and thereafter remained almost constant, whereas that of the RHF filled HDPE composites decreased at between 30 and 40 mass% of RHF content. The activation energy of the composites was found to depend on the dispersion and interfacial adhesion of RHF in the PP and HDPE matrix polymers. This revised version was published online in July 2006 with corrections to the Cover Date.     

Strengthening of liquid crystalline polymer by functionalized carbon nanotubes through interfacial interaction and homogeneous dispersion

Multiwalled carbon nanotubes (MWCNTs) were functionalized with two types of chemical moieties (i.e. carboxylic, ? COOH and hydroxyl benzoic acid groups, ‐HBA) on their sidewalls in order to improve their interaction with a liquid crystalline polymer (LCP) and dispersion in LCP. We have investigated the rheological, mechanical, dynamic mechanical, and thermal properties in detail with variation of HBA‐functionalized MWCNTs in the LCP matrix. Effect of the dispersion state of the functionalized MWCNTs in the LCP matrix on the rheological behavior was also studied. The composites containing HBA‐functionalized MWCNTs showed higher complex viscosity, storage, and loss modulus than the composites with the same loading of raw MWCNTs and MWCNT‐COOH. It was suggested that the HBA‐functionalized MWCNTs exhibited a better dispersion in the polymer matrix and formed stronger CNT‐polymer interaction in the composites than the raw MWCNTs and MWCNT‐COOH, which was also confirmed by FESEM and FTIR studies. As a result, the overall mechanical performance of the HBA‐MWCNT‐LCP composites could be improved significantly. For example, the addition of 4 wt% HBA‐MWCNT to LCP resulted in the considerable improvements in the tensile strength and modulus of LCP (by 66 and 90%, respectively). Copyright © 2010 John Wiley & Sons, Ltd.     

A state-of-the-art review on particulate wood polymer composites: Processing,properties and applications

In the present decade, the demands for recyclable, environmentally friendly and low-cost with good strength composites materials have been significantly increased. In this context, the particulate wood polymer composites have attracted the researchers owing to their eco-friendliness, low-cost as they are prepared using waste wood particles, and good mechanical and physical properties. These composites were prepared by filling the waste wood particles into the polymers using different fabrication methods such as extrusion, hand layup, compression moulding, injection moulding and additive manufacturing (3D printing). A good number of research works have been reported on the testing and characterization of wood composites for the various applications so far. This fact motivated to prepare a state-of-the-art review on the recent developments in processing, characterization, and applications of wood composites. This paper presents a discussion on the chemical structure and properties of different types of wood species. The mechanical, thermal and water absorption behaviour of thermosets, thermoplastics and biopolymers based wood composites have also been discussed. Further, characterization of the nano biocomposites prepared using nanocellulose/nanoparticles of wood are also presented. The outcomes of the present review provide a good understanding of wood composites that will encourage the researchers for further research works & developments of novel wood composites for the advanced applications.