Effects of raster angle on the mechanical properties of PLA and Al/PLA composite part produced by fused deposition modeling

This paper studies the mechanical properties of polylactic acid (PLA) and aluminum fiber–reinforced PLA composite (Al/PLA) specimens fabricated by fused deposition modeling (FDM) process. The effect of raster angle (0°, 90°, 45°, 0°/90°, and ± 45°) on dynamic mechanical thermal property and tensile property of FDM‐printed PLA and Al/PLA has been studied. The results show reduced tensile strength and Young's modulus in Al/PLA composite specimen in comparison with pure PLA specimen. However, the elongation‐at‐break increases, which is due to Al fiber with the higher elasticity and lower tensile strength than PLA. The addition of Al fibers improves the dynamic mechanical thermal property of pure PLA because of the good interaction of the PLA matrix with the surrounding Al fibers. Raster angle plays an important role in FDM process. All specimens printed with 0° raster angle show highest tensile strength and dynamic mechanical properties, while specimens printed with 90° raster angle have the lowest values. Fractured surfaces indicate that the failure of the specimen with 0° raster angle is due to breaking of individual layers, while for 90° raster angle, specimen fails under separation of the adjacent raster layers.     

Effects of fused deposition modeling process parameters on tensile,dynamic mechanical properties of 3D printed polylactic acid materials

Fused deposition modeling (FDM) is an important process among the available additive manufacturing technologies in various industries. Although there exists many works investigating the effects of FDM process parameters on the mechanical properties of printed materials, there are still several points need to be studied. One is the effects of process parameters on the dynamic mechanical properties of FDM-printed materials, especially in environments where the temperature often changes. The other is the mechanism by which process parameters affect the mechanical properties of printed materials. Aiming at these two points, uniaxial tensile tests and dynamic mechanical analysis are carried out respectively to characterize the tensile properties and dynamic mechanical properties of FDM-printed PLA materials under different FDM process parameters, namely printing angle, layer thickness, fill rate and nozzle temperature. Based on the experimental results explanations are given for the influence of the FDM process parameters on the mechanical properties of the printed materials.     

Influence of surface roughness on tribological and mechanical properties of micro-milled and laser ablated poly (methyl methacrylate) PMMA organic glass

Poly (methyl methacrylate) organic glass is used in aircraft windshield application; these structures should have better fatigue and fracture resistance to yield good service life. The tendency towards achieving these properties is lost during manufacturing process. This study aims to determine the effect of grooving on PMMA Organic glass. The grooves are manufactured using two different processes namely Micro-Milling (MM) and Laser Ablation (LA). The tribological properties of laser ablated PMMA (LA-PMMA) and micro-milled PMMA (MM-PMMA) were studied using Pin-on-disc tribometer. The grooved surface roughness of both MM-PMMA and LA-PMMA samples has decreased with increase in wear time, whereas after reaching minimum roughness the coefficient of friction has increased; due to higher adhesion between polymer and sliding metal. The tensile properties of differently machined samples have not shown significant difference; whereas the fracture toughness values were higher with LA-PMMA samples. This effect indicated LA-PMMA had greater capacity to resist crack propagation compare to MM-PMMA samples. Similarly the fatigue endurance limit was found higher with LA-PMMA compared to MM-PMMA, due to better finish of LA-PMMA. Further, the microscopic analysis of laser grooved sample before and after fracture have also shown smoother surface and less conic shapes (fracture point) compare to MM-PMMA.     

Enhanced mechanical properties of carbon fiber composites by grafting different structural poly(amido amine) onto fiber surface

The mechanical properties of carbon fiber composites depend on the interfacial strength between fiber and epoxy matrix. Different poly (amido amine) (PAMAM) dendrimers were grafted onto carbon fiber to improve the interfacial strength of the resulting composites. Functional groups on the carbon fiber surface were examined by X-ray photoelectron spectroscopy. The surface morphology of the resulting materials was characterized by scanning electron microscopy and atomic force microscope. The characterization results revealed that PAMAM dendrimers were chemically grafted onto the surface of carbon fiber. More importantly, the mechanical properties of the resulting composites were enhanced owing to the presence of sufficient functional groups on the carbon fiber surface. In addition, after PAMAM containing chair conformations were grafted, the interlaminar shear strength had the highest increase of 53.13%, higher than that of the fiber grafted with PAMAM containing terminated linear amine. This work provides an alternative approach to enhance the mechanical properties of fiber composites by controlling the interface between fiber and epoxy matrix.     

Effects of surface modification of fumed silica on interfacial structures and mechanical properties of poly(vinyl chloride) composites

Poly(vinyl chloride) (PVC)-based composites were prepared by blending PVC with nano-SiO₂ particles, which were treated with dimethyl dichlorosilane (DMCS), γ-methylacryloxypropyl trimethoxy silane (KH570). The dispersion and interfacial compatibility of nano-SiO₂ particles in PVC matrix was characterized by SEM, which indicated that DDS had a better dispersion and compatibility than UTS but worse than KHS. The mechanical properties, processability and effective interfacial interaction of nano-SiO₂/PVC composites were studied. The nano-SiO₂ particles treated with KH570 or DMCS significantly reinforced and toughened the PVC composites. The maximum impact strength of PVC composites was achieved at a weight ratio of nano-SiO₂/PVC:4/100. The tensile yield stress increased with increasing the content of treated inorganic particles. The incorporation of untreated nano-SiO₂ particles adversely affected the tensile strength of the composite. Although the equilibrium torques of all nano-SiO₂/PVC composites were higher than that of pure PVC, the surface treatments did reduce the equilibrium torque. The interfacial interaction parameter, B, and interfacial immobility parameter, b, calculated respectively from tensile yield stress and loss module of nano-SiO₂/PVC composites, were employed to quantitatively characterize the effective interfacial interaction between the nano-SiO₂ particles and PVC matrix. It was demonstrated that the nano-SiO₂ particles treated with KH570 had stronger effective interface interaction with PVC matrix than those treated with DMCS, which also had stronger effective interface interaction than the untreated nano-SiO₂ particles.     

Effects of temperature on the properties of TiO2 photocatalysts prepared by the chemical vapor deposition (CVD) method

In this study, a TiO₂ film was prepared in an annular reactor by the chemical vapor deposition (CVD) method. Results indicated that anatase crystals were formed, except for at a deposition temperature of 200°C without calcination. At a calcination temperature of 850°C, anatase crystal was the major species formed with a small amount of rutile crystals. After conducting a photocatalytic reaction of toluene, the best activity was found with a preparation temperature of 350°C for the deposition, and 550°C for calcination.