Thermal degradation of poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) and their blends upon melt processing

Poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) are biodegradable aliphatic polyesters, which being semicrystalline and thermoplastic can be processed by conventional methods. Their blends give interesting materials for industrial packaging applications, due to their increased ductility as PBAT content increases. However, like many aliphatic polyesters, the PLA matrix degrades upon melt processing thus affecting the thermo-mechanical features of the blended material. In this work, we studied the effect of processing at high temperature on the molecular weight distribution, morphology, and thermo-mechanical properties of both homopolymers, as well as the PLA/PBAT 75/25 blend. Notably, different processing conditions were adopted in terms of temperature (range 150-200 °C) and other relevant processing parameters (moisture removal and nitrogen atmosphere). Analysis of PLA/PBAT blends indicated that intermolecular chain reactions took place under strong degradative conditions of PLA, yielding PLA/PBAT mixed chains (copolymers). Increasing amounts of copolymers resulted in improved phase dispersion and increased ductility, as SEM and mechanical tests indicated. Conversely, reduced PLA degradation with less copolymer formation, afforded higher modulus materials, owing to poorer dispersion of the soft phase (PBAT) into the PLA matrix.     

Preparation of PLA-based nanocomposites modified by nano-attapulgite with good toughness-strength balance

Polylactic acid (PLA) was modified by poly (butylene adipate-co-terephthalate) (PBAT) and nano-attapulgite (AT) using the melt blending technique. Ethylene-butyl acrylate-glycidyl methacrylate (E-BA-GMA) was used as a compatibilizer which can bond the AT nanoparticles with PLA/PBAT matrix by interaction between the epoxy and hydroxyl groups. The effects of the AT content on the mechanical properties, thermal properties, crystallinity and morphology of PLA/PBAT/ATT nanocomposites were investigated. The results showed that the tensile strength, elongation at break and impact strength of PLA/PBAT could be simultaneously increased by incorporating AT nanoparticles. PLA/PBAT/AT nanocomposites possessed higher thermal stability than pure PLA/PBAT. In the ternary composite system of PLA/PBAT/AT, AT acted as a heterogeneous nucleating agent and was able to increase the crystallization temperature. When the AT content was low (≤2.5 wt%), AT nanoparticles could uniformly disperse in the PLA/PBAT matrix. In general, AT was an effective filler to reinforce and toughen PLA/PBAT blend simultaneously, and the PLA/PBAT/AT nanocomposite with 2.5 wt% AT exhibited a good combination of strength and toughness.     

PLA maleation: an easy and effective method to modify the properties of PLA/PCL immiscible blends

In this study, maleic-anhydride-grafted polylactide (PLA-g-MA) was investigated as a potential compatibilizing agent for the polylactide (PLA)/poly(ε-caprolactone) (PCL) system, with the aim of enhancing the final properties of the two polymer blends. Indeed, PLA-g-MA was prepared via reactive blending through a free radical process and characterized by means of ¹H-NMR and titration measurements, which demonstrated that the employed procedure allows grafting 0.7 wt% of MA onto the polymer backbone, while avoiding a dramatic reduction of PLA molecular mass. The specific effect of the MA-grafted PLA on the features of the PLA/PCL system was highlighted by adding different amounts of PLA-g-MA to 70:30 (w/w) PLA/PCL blends, where the 70 % PLA component was progressively substituted by its maleated modification. The efficiency of PLA-g-MA as a compatibilizer for the PLA/PCL blends was assessed through SEM analysis, which showed that the dimensions of PCL domains decrease and their adhesion to PLA improves by increasing the amount of PLA-g-MA in the blends. The peculiar microstructure promoted by the presence of PLA-g-MA was found to enhance the mechanical properties of the blend, improving the elongation at break without decreasing its Young’s modulus. Our study demonstrated that not only the microstructure but also the thermal properties of the blends were significantly affected by the replacement of PLA with PLA-g-MA.     

The morphological,mechanical, rheological,and thermal properties of PLA/PBAT blown films with chain extender

Biodegradable poly(lactic acid) (PLA)/poly(butylene adipate‐co‐terephthalate) (PBAT) blends and films were prepared using melt blending and blowing films technique in the presence of chain extender‐Joncryl ADR 4370F. The ADR contains epoxy functional groups and used as a compatibilizer. The morphological, mechanical, rheological, thermal, and crystalline properties of the PLA/PBAT/ADR blown films were studied. Scanning electron microscopy micrographs of the films revealed more ductile deformation with increasing PBAT content. The addition of PBAT enhanced the toughness of the PLA film. Tensile tests indicated that the elongation at break increased from 20.5% to 334.6% in the machine direction and from 7.1% to 715.9% in the transverse direction. The Young modulus increased from 2690.5 to 395.6 MPa in the machine direction and from 2623.5 to 154.0 MPa in the transverse direction. The sealing strength of 40/60/0.15 PLA/PBAT/ADR film was the highest among all the samples up to 9.4 N 15 mm⁻¹. These findings gave important implications for designing and manufacturing polymer packaging materials.     

Chemical modification of poly(lactic acid) and its use as matrix in poly(lactic acid) poly(butylene adipate-co-terephthalate) blends

Poly(lactic acid), PLA, was chemically modified with maleic anhydride (MA) by reactive extrusion. The effect of this modification on molar mass (MM) and acidity was assessed by means of size-exclusion chromatography (SEC) and titration, respectively. PLA MM decreased in the presence of MA solely and of MA and peroxide. Reduction in MM was monitored by the increase in acidity. PLA blends containing poly(butylene adipate-co-terephthalate) (PBAT) were prepared through different mixing protocols, PLA/PBAT, PLA-g-MA/PBAT and PLA/PBAT/MA/peroxide (PLA/PBAT in situ). SEC results and rheological properties revealed reduction in MM and viscosity of the modified blends. PLA/PBAT presented increase in MM and bimodal MM distribution. The calculated interfacial tension was significantly lower for the modified blends, despite the lower average particle area of PLA/PBAT. Surprisingly, the modified blends presented higher yield strength than that predicted by the rule of mixtures, which might indicate interfacial reactions.     

Biodegradation behavior of poly(butylene adipate-co-terephthalate) (PBAT), poly(lactic acid) (PLA), and their blend under soil conditions

Poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) were mixed at a ratio of 40:60, extruded to form granules and cast into film; then, the PLA, PBAT, and PBAT/PLA film samples were buried in real soil environments. The residual degraded samples were taken regularly from the soil and analyzed by SEM, DSC, TGA, IR spectroscopy and elemental analysis. The analyses showed that PBAT and PLA had different biodegradation mechanisms. Further, the melting temperature and the melting point change of the various components in the PBAT/PLA blend before and after the biodegradation essentially followed the process of the changes in the respective single polymers. After biodegradation, the carbon atom content in the molecular structure of the PBAT, PLA, and PBAT/PLA samples decreased, while the oxygen atom content increased, indicating that the samples indeed degraded. The biodegradation rates of PBAT and PLA in the PBAT/PLA blend were not the same as those for the single materials.     

Effect of montmorillonite and chain extender on rheological,morphological and biodegradation behavior of PLA/PBAT blends

The effect of montmorillonite clay (MMT) and/or chain extender (CE) on rheological, morphological and biodegradation properties of PLA/PBAT blend was investigated. The biodegradation behavior was evaluated by CO₂ evolution in soil burial. CE incorporation resulted in an increase in the complex viscosity of PLA/PBAT blends, an increase in PLA crystallinity and a decrease in the dispersed phase diameter. MMT incorporation resulted in an increase in the complex viscosity, more pronounced shear-thinning behavior and a decrease in the dispersed phase diameter. CE incorporation resulted in a slight effect in the rheological properties of PLA/PBAT blend in the presence of MMT. Unfilled PLA/PBAT blend presented the highest amount of evolved CO₂, and the micrographs indicated that degradation tends to occur on the surface. MMT delayed biodegradation of PLA/PBAT blends even although their surfaces presented some cracks and holes in a few localized regions. PLA/PBAT + CE blend presented the lowest amount of evolved CO₂.     

Melt processing of maleic anhydride grafted poly(lactic acid) and its compatibilizing effect on poly(lactic acid)/poly(butylene adipate-<Emphasis Type="Italic">co</Emphasis>-terephthalate) blend and their composite

Poly(lactic acid) (PLA)/poly(butylene adipate-co-terephthalate) (PBAT) blends were prepared using melt processing. The effects of maleic anhydride grafted PLA (PLA-g-MA) and calcium carbonate (CaCO₃) content on mechanical, thermal, and morphological properties of the blends were investigated. PLA-g-MA was synthesized by varying monomer and initiator contents using a reactive melt-grafting process. Tensile properties of PLA/PBAT blend were enhanced with adding 2 phr of PLA-g-MA. SEM micrographs exhibited the improvement of interfacial adhesion between PLA and PBAT in the compatibilized blend. Moreover, thermal stability of the blends improved with presence of PLA-g-MA. With increasing CaCO₃ content, Young’s modulus of the composites increased.     

A method for simultaneously improving the flame retardancy and toughness of PLA

In order to modify the brittleness and flame retardant properties of poly(lactic acid) (PLA), a series of flame retardant toughened PLA composites were prepared using poly(ethylene glycol) 6000 (PEG6000) as a toughening and charring agent together with ammonium polyphosphate (APP) as an acid source and blowing agent. The fire and thermal behavior of PLA/PEG/APP composites was evaluated by limiting oxygen index (LOI), UL‐94, cone calorimeter, and thermogravimetric analysis (TGA). The results showed that the PLA/PEG/APP system had good charring ability and could improve the flame retardancy of PLA. When the content of APP in the composites was more than 5 wt%, all samples could reach UL‐94 V‐0 rating. The results of mechanical property tests demonstrated that the brittleness of PLA was also improved after blended with PEG6000. All the PLA/PEG/APP composites with an APP content of less than 10 wt% showed an obvious neck and fracture behavior, that is, the tensile behavior of PLA was changed from brittle to ductile. Copyright © 2010 John Wiley & Sons, Ltd.     

Evaluation and comparison of mid-infrared,Raman and near-infrared spectroscopies for characterization and determination of the compositions in fully biodegradable poly(lactic acid)/poly(propylene carbonate)/poly(butylene adipate-co-terephthalate) blends combined with chemometrics

In this work, mid-infrared (MIR), Raman and near-infrared (NIR) spectroscopies were evaluated and compared for characterization and determination of the compositions in poly(lactic acid)/poly(propylene carbonate)/poly(butylene adipate-co-terephthalate) (PLA/PPC/PBAT) blends via chemometrics. Qualitative analysis of MIR, Raman, and NIR spectra of the three compositions was performed. Partial least squares (PLS) models were developed based on each spectroscopy for quantitative determination of the concentrations. The data suggested that MIR and Raman have an advantage over NIR in terms of qualitative recognition of the three compositions. The data also showed that Raman and NIR succeeded in determining the concentrations, while the concentration determined via MIR was inaccurate. Hence, Raman is the optimal analytical tool for qualitative characterization and quantitative determination of the compositions in fully biodegradable PLA/PPC/PBAT blends. The characteristic bands in the Raman spectra clearly identify PLA, PPC, and PBAT to be 392 cm^?1 (δ CCO), 948 cm^?1 (ν C?O?C) and 1600 cm^?1 (ν C ? C in benzene ring), respectively. The optimal calibration models based on Raman for PLA, PPC, and PBAT exhibited root mean square error of prediction (RMSEP) values of 3.140%, 3.576%, and 2.538%, respectively.     

Thermo-mechanical properties of microfibrillated cellulose-reinforced partially crystallized PLA composites

Polylactic acid (PLA) in a crystallized state has mechanical properties at high temperatures superior to PLA in an amorphous state. However, a long annealing time is required to fully crystallize PLA. In this study, microfibrillated cellulose (MFC)-reinforced partially crystallized PLA composites were produced, with the goal of reducing the time required to fabricate PLA parts. A series of PLA/MFC composites at a fiber content of 10 wt% from degree of crystallinity (Xc) 0 to 43% was obtained by annealing at 80 °C. Although the annealing time required to obtain a composite (Xc: 17%) was only around one-seventh of the 20 min needed to fully crystallize neat PLA (Xc: 41%), both materials had comparable rigidity above the glass transition temperature (T _g) and creep deformation at around T _g. These results showed that partially crystallized PLA/MFC composite can replace fully crystallized neat PLA.     

Inherent flame retardation of bio-based poly(lactic acid) by incorporating phosphorus linked pendent group into the backbone

The molecular design for inherently flame-retardant poly(lactic acid) (IFR-PLA) was outlined and achieved by chemically incorporating an effective organophophorus-type flame retardant (FR) into the PLA backbone via the chain extension of the dihydroxyl-terminated prepolymer with 1, 6-hexamethylene diisocyanate (HDI). The structure of IFR-PLA was characterized by ¹H- and ³¹P-nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) spectroscopy. IFR-PLA was further blended with the commercial PLA to prepare flame retardant PLA blends (PLA-FR blend). The relevant properties of IFR-PLA and PLA-FR blends were evaluated by differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), limiting oxygen index (LOI) measurements and UL-94 tests. The thermal analysis revealed that the char yield of IFR-PLA and PLA-FR blend above 400 °C was greatly enhanced compared to that of pure PLA. The LOI value was significantly improved from 19 for pure PLA to 29 when 1 wt% of phosphorus content was introduced and all IFR-PLA samples achieved V-0 rating in the UL-94 tests. PLA-FR blends had an LOI value of 25-26 and UL-94 V-2 rating at 20 wt% of IFR-PLA content. The tensile strength of all the FR PLA systems was ca. 60 MPa. The method used in this study provided a novel route to permanently flame retard PLA.     

Physico-Mechanical Properties of Biodegradable Rubber Toughened Polymers

Summary: In this study, blends of poly(lactic acid) (PLA) with poly(butylene adipate-co-terephthalate) (PBAT) were studied for their mechanical and thermal properties as a function of the PBAT content. Tensile testing, impact testing, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMTA) and scanning electron microscopy (SEM) were used to characterize the blends. It was observed that PLA/PBAT blends maintained quite high modulus and tensile strength compared to pure PLA. Small amounts of PBAT improved the elongation at break and the impact resistance showing a debonding effect typical of rubber toughened systems.     

PAA对PLA流变性能和热性能的影响

通过熔融共混法制备了一系列的PLA/PAA共混物,考察了PLA/PAA共混体系的流变行为和热性能(结晶行为和热降解行为).FTIR测试结果证实PLA与PAA分子链之间形成了氢键网络.动态剪切流变测试和DSC测试均表明共混体系的流变行为和冷结晶行为会随着PAA含量的改变而改变,这可能是由于PLA与PAA的氢键作用受到PAA含量的影响.另外,DSC测试证实共混体系中的氢键网络还会受到试样热历史的影响.当PAA含量较低(低于5 wt%)时,PLA/PAA共混体系中PAA与PLA熔体两相的相分离不严重,使得PAA与PLA分子链能够较大限度地接触而形成较强的氢键作用,因而可以明显减缓增塑作用对黏度降低的影响.     

Morphology and properties of biodegradable poly (lactic acid)/poly (butylene adipate-co-terephthalate) blends with different viscosity ratio

Phase morphology exerts a tremendous influence on the properties of polymer blends. The development of the blend morphology depends not only on the intrinsic structure of the component polymers but also on extrinsic factors such as viscosity ratio, shearing force and temperature in the melt processing. In this study, various poly (butylene adipate-co-terephthalate) (PBAT) materials with different melt viscosity were prepared, and then poly (lactic acid) (PLA)/PBAT blends with different viscosity ratio were prepared in a counter-rotating twin-screw extruder under constant processing conditions. The influence of viscosity ratio on the morphology, mechanical, thermal and rheological properties of PLA/PBAT (70/30 w/w) blends was investigated. The experimental results showed that the morphology and properties of PLA/PBAT blends strongly depended on the viscosity ratio. Finer size PBAT phase were observed for viscosity ratio less than 1 (λ < 1) compared to samples with λ > 1. It was found that the interfacial tensions of PLA and PBAT were significantly different when the viscosity ratio was changed, the lowest interfacial tensions (0.12 mN/m) was obtained when the viscosity was 0.77. Additionally, the maximal tensile strength in PLA/PBAT blends were obtained when the viscosity ratio was 0.44, while the maximal impact properties were obtained when the viscosity ratio was 1.95.     

Enhancing crystallization behavior for optimized performances of poly(TMC‐b‐(LLA‐ran‐GA)) by PDLA/PLLA stereocomplex crystallization

The blends of poly(1,3‐trimethylene carbonate‐b‐(l ‐lactide‐ran‐glycolide)) (PTLG) with poly(d ‐lactide) (PDLA) were prepared via solution‐casting method using CH₂Cl₂ as solvent. The poly(l ‐lactide) (PLLA) segments of PTLG with PDLA chain constructed as stereocomplex structures and growth stereocomplex crystals of PLA (sc‐PLA). The effects of sc‐PLA crystals on thermal behavior, mechanical properties, thermal decomposition of the PTLG/PDLA blends were investigated, respectively. The differential scanning calorimetry (DSC) and wide‐angle X‐ray diffraction (WAXD) results showed that the total crystallinity of the PTLG/PDLA blends was increased with the PDLA content increasing. Heterogeneous nucleation of sc‐PLA crystals induced crystallization of the PLLA segments in PTLG. The crystallization temperature of samples shifted to 107.5°C for the PTLG/PDLA‐20 blends compared with that of the PTLG matrix, and decreased the half‐time of crystallization. The mechanical measurement results indicated that the tensile strength of the PTLG/PDLA blends was improved from 21.1 MPa of the PTLG matrix to 39.5 MPa of PTLG/PDLA‐20 blends. The results of kinetics of thermal decomposition of the PTLG/PDLA blends by TGA showed that the apparent activation energy of the PTLG/PDLA blends was increased from 59.1 to 72.1 kJ/mol with the increasing of the PDLA content from 3 wt% to 20 wt%, which indicated the enhancement of thermal stability of the PTLG/PDLA blends by addition of PDLA. Furthermore, the biocompatibility of the PTLG/PDLA blends cultured with human adipose‐derived stem cells was evaluated by CCK‐8 and live/dead staining. The experiment results proved the PTLG/PDLA blends were a kind of biomaterial with excellent physical performances with very low cytotoxicity.     

Physical blends of PLA with high vinyl acetate containing EVA and their rheological,thermo-mechanical and morphological responses

Rheological, morphological and thermo-mechanical responses of poly(lactic acid) (PLA)/ethylene-co-vinyl-acetate copolymer (EVA) blends at EVA volume fractions varying in the range of 0–0.35 were evaluated. The micro-structural analysis demonstrated dispersive mixing at low content and co-continuous morphology at 30 wt % of EVA in PLA. Dynamic rheology demonstrated enhanced storage modulus and complex viscosity (η*) with increase in frequency of the blends indicated strong phase interaction. Cole-Cole and Han plots indicated partial miscibility and incompatibility between the polymer matrix and the dispersed phase. Dynamic mechanical analysis (DMA) revealed slight increase in damping parameters which indicated interaction or reinforcement in the blends. Additionally, the thermogravimetric analysis (TGA) of the blends showed two step degradation and enhanced thermal stability.     

A multiple approach in determination of interfacial tension of biodegradable melt-mixed PBAT/EVOH blends: Correlation of morphology,rheology and mechanical properties

The interfacial tension of biodegradable melt-mixed blends of poly(butylene adipate-co-terephthalate), PBAT, and poly(ethylene-co-vinyl alcohol), (EVOH), was measured by breaking thread (BT), imbedded fiber retraction (IFR), and rheological methods. The PBAT-rich blends were prepared under different melt mixing conditions in order to investigate the effect of mixing conditions and possibility of reactive mixing between the blend components on the blend morphology, rheology, mechanical properties and interfacial tension values. The conditions were varied based on a Taguchi design of experiment using four factors namely EVOH content (0–30 wt%), mixing time (2–15 min), rotor speed (50–90 rpm), and mixing temperature (185–200 °C), each varying at three levels. The average size of EVOH droplets in PBAT matrix was determined for each blend by a field emission-scanning electron microscopy technique. The values of interfacial tension of PBAT/EVOH were found to be 2.57 ± 0.22 and 2.73 ± 0.30 mN m⁻¹ by the BT and IFR methods, respectively. The Palierne, Gramespacher, and Bousmina models were fitted to the rheological data to verify the interfacial tension of the blends. The continuous relaxation spectrum of the blends was determined in order to obtain the relaxation time of the EVOH droplets in the PBAT matrix. The Taguchi analysis revealed that the most effective factor is the EVOH content, and other factors do not play a significant role in the ultimate properties of the blends. Finally, based on the obtained mechanical properties, the possibility of reactive mixing under the applied mixing conditions was ruled out by means of repeated differential scanning calorimetry (DSC) and rheological measurements.     

Toughening Poly(lactic acid) with Imidazolium-based Elastomeric Ionomers

Imidazolium-based elastomeric ionomers (i-BIIR) were facilely synthesized by ionically modified brominated poly(isobutylene-co-isoprene) (BIIR) with different alkyl chain imidazole and thoroughly explored as novel toughening agents for poly(lactic acid) (PLA). The miscibility, thermal behavior, phase morphology and mechanical property of ionomers and blends were investigated through dynamic mechanical analyses (DMA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), tensile and impact testing. DMA and SEM results showed that better compatibility between the PLA and i-BIIR was achieved compared to the PLA/unmodified BIIR elastomer. A remarkable improvement in ductility with an optimum elongation at break up to 235% was achieved for the PLA/i-BIIR blends with 1-dodecylimidazole alkyl chain (i-BIIR-12), more than 10 times higher than that of pure PLA. The impact strengths of PLA were enhanced from 1.9 kJ/m² to 4.1 kJ/m² for the PLA/10 wt% i-BIIR-12 blend. Toughening mechanism had been established by systematical analysis of the compatibility, intermolecular interaction and phase structures of the blends. Interfacial cavitations initiated massive shear yielding of the PLA matrix owing to a suitable interfacial adhesion which played a key role in the enormous toughening effect in these blends. We believed that introducing imidazolium group into the BIIR elastomer was vital for the formation of a suitable interfacial adhesion.     

Study on the thermal degradation behavior and flame‐retardant property of polylactide/PEDPP blends

A phosphorus‐containing polyester, poly (ethylene diglycol phenylphosphinate) (PEDPP) was synthesized from phenylphosphonic dichloride and ethylene diglycol. The structure of PEDPP has been determined by Fourier transform infrared (FTIR) spectroscopy, ¹H nuclear magnetic resonance and matrix assisted laser desorption ionization‐time of flight‐mass spectrometer. A series of polylactide (PLA) blends with various content of PEDPP as flame retardant was prepared by direct melt compounding; the PLA/PEDPP blend is partially miscible. PEDPP is an effective flame retardant for PLA. The limiting oxygen index values increased from 19.7% for pure PLA to 29.0% for the blend containing 10wt% PEDPP. Thermogravimetric analysis‐FTIR analysis indicated that the PEDPP affected the pyrolytic decomposition process of PLA, which is established by the change of the pyrolytic decomposition rate and the gross mass of gaseous fuel formation. The pyrolytic decomposition activation energies of PLA and PLA/10%PEDPP were estimated via Flynn–Wall–Ozawa method. Copyright © 2013 John Wiley & Sons, Ltd.