Effect of the melt flow index of an HDPE matrix on the properties of composites with wood particles

Composites of wood waste and high-density polyethylene (HDPE) resins and different melt flow index (MFIs) was development in this work. Therefore, it was possible to assess their effect on the mechanical, thermal, and morphologic properties of these composites. The formulations were prepared using a twin-screw extruder, and the MFI, tensile strength, flexural strength, and impact strength of the composites were analyzed. Additionally, the thermal properties were evaluated by differential scanning calorimetry (DSC). Finally, structural analyses using optical microscopy (OM) and scanning electron microscopy (SEM) were performed to assess the particles’ dispersion, distribution, and adhesion to the polymer matrix. The results indicated that composites from HDPE resins with a lower MFI yielded a better dispersion of the wood waste. During processing was observed, reduce the MFI and better dispersion of the polymer matrix, which positively influenced some of the mechanical properties analyzed in the study.     

Requirements of amount of carbon nanotubes for damage detection in large polymer composite structures

Due to their very high electrical conductivity, the addition of carbon nanotubes (CNTs) into polymers such as epoxies makes these materials conductive. This conductivity has been utilized to provide damage sensing in composite structures. Usually, the amount of CNTs needs to be more than the percolation threshold to assure electrical conductivity. The percolation threshold is usually determined using small samples. For large samples, the amount of CNTs needs to be higher to take into account some non-uniformity of the dispersion. More CNTs would provide better conductivity. One normally expects that more CNTs would also provide better damage detection. However, it was found that this is not the case. Certainly, the amount of CNTs needs to be more than a certain lower limit to assure conductivity throughout the large structures. Once this condition is met, adding more CNTs would reduce the sensitivity for damage detection. The sensitivity of damage detection can be measured by the change in electrical resistance (due to the occurrence of damage) between grid points that are attached on the surface of the composite structure. Higher sensitivity in damage detection would enable coarse grids (larger distance between grid points). Coarse grid points would mean lower number of grid points, less space, less wiring and less weight. This paper describes this phenomenon in detail. It provides models that simulate the conductivity configurations. It also introduces a new term call “Aggregately Conductive Materials” to distinguish the particular conductive characteristics of materials that are made conductive by the addition of nano-particles.     

Surface treatment of Basalt fiber for use in automotive composites

Balancing the performance, durability and safety requirements of automotive systems with the regulatory landscape in an environment of climate change has accelerated the search for sustainable fiber reinforced polymer composites for automobile structures. Glass fiber reinforced thermoplastic polymer composites (GFRP) are widely used in certain structures like front end modules and liftgate; However, they cannot be used in more demanding applications due to their low mechanical properties. Carbon fiber reinforced thermoplastic polymer composites (CFRP) are promising candidates for applications like bonnet, but their use is constrained by cost. Basalt fiber reinforced thermoplastic polymer composites (BFRP) are sustainable materials that can be positioned between GFRP and CFRP in terms of performance and cost-effectiveness. The mechanical performance of the BFRP depend on the quality of the fiber-matrix interface that aids in efficient load transfer from the matrix to the fiber. Typically, basalt fibers are inert in nature and need treatments to improve its adhesion to polymeric matrices. The major chemical treatments that are reviewed in this article include matrix functionalization, silane treatment, functionalized nanomaterial coating and plasma polymerization. The physical treatments reviewed include plasma treatment and milling. It is evident that chemically treating the basalt fiber with a functionalized nanomaterial yields BFRP with a good stiffness – toughness balance that can be used for challenging metal replacements as also in new emerging areas like sensing and 3D printing.     

The influence of pre-treatment of Spartium junceum L. fibres on the structure and mechanical properties of PLA biocomposites

Different chemical pre-treatments of Spartium junceum L. fibres using alkali (NaOH), nanoclay (MMT) and Citric acid (CA) with the aim of producing biodegradable composite material are discussed. As environmental requirements in processing technologies have been higher in recent years, the Polylactic acid (PLA) is used in this research as a matrix, due to its renewability, biodegradability and biocompatibility. Biocomposites are prepared by reinforcing PLA with randomly oriented, short Spartium junceum L. fibres in order to increase material strength. The effects of different pre-treatments of Spartium junceum L. fibres on the mechanical properties of final biocomposite material are examined. Fibre tenacity is studied using Vibroscop and Vibrodyn devices. Tensile strength of biocomposite material was measured on the universal electromechanical testing machine Instron 5584. The results indicate that biocomposites reinforced with fibres modified with MMT and CA show upgraded mechanical properties of the final composite material in comparison with the composite materials reinforced with referenced (nontreated) fibres. Infrared spectra of tested fibres and biocomposites were determined with Fourier transform infrared spectroscopy using Attenuated total reflection (FT-IR ATR) sampling technique and the influence of fibre modifications on the fibre/polymer interfacial bonding was investigated. The interface of Spartium/PLA composites was observed with scanning electron microscope (SEM) and it was clearly visible that biocomposites reinforced with fibres modified by MMT and CA showed better interaction of fibres and matrix.     

Effect of local microstructure on the indentation induced damage of a fiber reinforced composite

Multicycle grid nanoindentation tests, combined with high resolution Scanning Electron Microscopy (SEM) and Scanning Probe Microscopy (SPM) observations, were applied on a commercial Carbon Fiber (CF) reinforced epoxy matrix composite in order to study the induced damage mechanisms with respect to: (a) the orientation of the CFs relative to the surface and (b) the CF packing density. Normal to the surface CFs showed a multiple cracking pattern, those forming 45° showed distinct cracking, while CFs parallel to the surface did not suffer cracking. CF detachment from the epoxy matrix was observed in all cases. Pop-in type discontinuities were observed only in the samples where cracking ensued, as revealed through SEM and SPM observations. The load to induce CF cracking increased with increase of the matrix pocket area. Elastic modulus, hardness and significance of elastic deformation as an indentation energy absorbing mechanism, were reduced right after pop-in.     

Thermal properties of high density polyethylene composites with natural fibres: Coupling agent effect

High density polyethylene composites with curaua fibres were prepared using an intermeshing co-rotating extruder and two different coupling agents. The thermal stability of the components was studied by thermogravimetric and differential scanning analysis, as well as by the oxidation induction time. Maleic anhydride grafted polyethylene, used as coupling agent, affected the composite stability more markedly than did poly(ethylene-co-vinyl acetate). However, oxidation induction times were analogous for composites with and without coupling agents. Results also indicated that a higher fibre-matrix interaction precludes the crystallinity enhancement caused by the fibre.     

Thermo-oxidation behaviour of composite materials at high temperatures: A review of research activities carried out within the COMEDI program

The present paper presents a review of the main activities carried out within the context of the COMEDI research program, a joint collaboration involving three research teams focusing on the thermo-oxidation behaviour of composite materials at high temperatures.The scientific aim of the COMEDI research program was to better identify the link between the physical mechanisms involved in thermo-oxidation phenomena: oxygen reaction-diffusion, chemical shrinkage strain/stress, degradation at different scales and to provide tools for predicting the thermo-oxidation behaviour of composite materials under thermo-oxidative environments including damage onset.This aim was accomplished by investigating experimentally the thermo-oxidation behaviour of pure resin samples - both industrial and “model” materials - and by interpreting the results by a coupled reaction-diffusion-mechanics multiphysics model.A dedicated numerical model tool has been developed and implemented into the ABAQUS^® finite element commercial software. This tool was employed to simulate the thermo-oxidative behaviour of a fibre-matrix microscopic representative composite cell.Finally, the model predictions for the composite have been validated by comparing the experimental and the simulated local matrix shrinkage displacements and the mass loss of composite specimens.     

Length-scale dependence of variability in epoxy modulus extracted from composite prepreg

Property variability in conjunction with morphological variability are important sources of uncertainty in composite modeling. While image processing of experimental microstructures has enabled accurate quantification of morphological variability, the characterization of material variability is not as well established. In this study, the local material properties of epoxy extracted from a prepreg sheet was determined using nanoindentation with a spherical indenter tip with a radius of 50 μm. Indentations were carried out at four different indentation depths to evaluate the change in the variability of epoxy modulus with the sampling volume. For each length scale studied, 40 indentations were carried out to determine the variability in epoxy modulus. A significant decrease was observed in the coefficient of variation as the indentation depth increased. The corresponding modulus distributions were quantified. The results suggest that, similar to morphological variability, material variability is length-scale dependent and the appropriate variability associated with the selected length scale must be considered for stochastic modeling of composite structures.     

Non-linear material characterization and numerical modeling of cross-ply basalt/epoxy laminate under low velocity impact

The low velocity impact behavior of basalt/epoxy composites, seen as an eco-friendly replacement of glass-epoxy composites, has not been studied systematically so far. Here, the elastic elasto-plastic properties, strengths, intralaminar and interlaminar fracture energies were determined. The intralaminar energies were determined using compact tension and compression tests. The elasto-plastic properties needed in the plastic potential were determined using off-axis test. These properties are used in Finite Element (FE) code with an elasto-plastic damage model developed earlier to simulate the impact response of cross-ply laminates basalt/epoxy laminates. Low velocity impact (LVI) experiments at 10 J, 20 J and 30 J are performed on these composites. The FE simulation is successful in capturing force, energy, deflection histories and damage zones showing a close match to the experiments. A comparison of impact force history and damage area (ultrasonic C-scan) of basalt-epoxy laminates with glass epoxy laminates having same volume fraction shows nearly similar peak forces but the major axis of the ellipsoidal damage zone was bigger in glass/epoxy laminates.     

Improving piezoelectric performance of lead-free polymer composites with high aspect ratio BaTiO3 nanowires

Flexible and lead-free piezoelectric nanocomposites were synthesized with BaTiO₃ nanowires (filler) and poly(vinylidene fluoride) (PVDF) (matrix), and the piezoelectric performances of the composites were systematically studied by varying the aspect ratio (AR) and volume fraction of the nanowire and poling time. BaTiO₃ nanowires with AR of 18 were synthesized and incorporated into PVDF to improve the piezoelectric performance of the composites. It was found that high AR significantly increased the dielectric constant up to 64, which is over 800% improvement compared to those from the composites containing spheroid shape BaTiO₃ nanoparticles. In addition, the dielectric constant and piezoelectric coefficient were also enhanced by increasing the concentration of BaTiO₃ nanowires. The piezoelectric coefficient with 50-vol% BaTiO₃ nanowires embedded in PVDF displayed 61 pC/N, which is much higher than nanocomposites with spheroid shape BaTiO₃ nanoparticles as well as comparable to, if not better, other nanoparticle-filled polymer composites. Our results suggest that it is possible to fabricate nanocomposites with proper mechanical and piezoelectric properties by utilizing proper AR fillers.     

Novel conducting poly(3,4-ethylenedioxythiophene) – Graphene nanocomposites with gigantic dielectric properties and narrow optical energy band gap

Novel nanocomposites, consisting of conducting poly(3,4-ethylenedioxythiophene) [PEDOT] and graphene nanoplatelets [GNPs], were successfully synthesized by in-situ chemical-oxidative polymerization of 3,4-ethylenedioxythiophene [EDOT] using ammonium peroxydisulfate as an oxidizing agent. The formation of PEDOT and its incorporation onto the surface of GNPs were confirmed by scanning electron microscopy, Fourier-transform infrared-spectroscopy, and X-ray diffraction. The optical energy band gap, E_g^opt, was determined by UV–Vis spectroscopy. Dielectric constant and loss as well as AC electrical conductivity, σ_AC, were determined in the frequency range from 10 Hz to 8 MHz. The PEDOT-GNP nanocomposites were found to have extremely large dielectric constant, ε′, significantly high σ_AC, and narrow E_g^opt values. In particular, PEDOT-GNP nanocomposite with 10 wt% GNP has a gigantic dielectric constant of the order of 9 × 10⁵ at 1 kHz and a narrow optical energy band gap of 1.26 eV. The ε′ values (10⁸ to 10⁵ in the frequency range from 10 Hz to 5 MHz) of PEDOT-10 wt% GNP are the highest among those reported in the literature for carbon based polymer nanocomposites. The massive quantity of micro-capacitors formed in the nanocomposites, prior to the creation of conductive networks, leads to the gigantic dielectric properties. The ε′ and σ_AC values of PEDOT-10 wt% GNP nanocomposite were about 90 and 400 times larger than those of pure PEDOT. Our method should be particularly promising in the development of new materials for high energy storage applications.     

Effect of thermal cycling and open-hole size on mechanical properties of polymer matrix composites

This paper investigates the effects of thermal cycling on mechanical degradation of polymer matrix composites (PMCs). Un-notched and open-hole specimens are tested using developed thermal cycling apparatus and tensile test machine. In addition, the hole-size effect of open-hole tension glass/epoxy composite laminates is investigated. The tensile strength, mass loss and surface degradation of the specimens were obtained during 250 cycles. Experimental results showed that the holes diameter is the main parameter to control the thermal cycling effects on open hole structure. Also, it is found that laminates with smaller holes have higher tensile strength variation than those with larger holes. The results showed that increment of the hole diameter and number of cycles decreases the tensile strength.     

Thermal and volumetric property analysis of polymer networks and composites using elevated temperature digital image correlation

Digital Image Correlation (DIC), which exploits non-contact advantages and full-field analysis, provides more data in-situ that are not possible with traditional techniques. In this work, elevated temperature digital image correlation techniques were applied to a glassy polymer network via thermal expansion and contraction experiments to study volumetric behavior during the curing process. A glassy epoxy network was tested in both cured and under-cured states and heated to the ultimate cure temperature. Matrix volume changes due to both thermal expansion and cure shrinkage were quantified. Concurrently, the thermal expansion of aerospace-grade composite laminates was also observed in matrix and fiber-dominant directions. Additionally, the strain-free temperature of a non-symmetric composite laminate was identified through thermal compensation of process-induced curvatures. Finally, laminate dimension changes were related to the strain-free temperature as means to probe process-induced strains within composite laminates. Thermal properties of the neat matrix and composite laminates were compared to traditional techniques, validating the benefit of elevated temperature digital image correlation for composite matrix qualification.     

A biocompatible composite based on poly(ε‐caprolactone fumarate) and hydroxyapatite

Fabrication of biodegradable composites applicable as hard tissue substitutes consisting of poly(ε‐caprolactone fumarate) (PCLF), methacrylic acid (MAA), and hydroxyapatite (HA) was investigated. PCLF macromers were synthesized by reaction of PCL diol with fumaryl chloride in the presence of propylene oxide and characterized by gel permeation chromatography, FTIR, and ¹H NMR spectroscopy. Composites were fabricated by incorporating HA as inorganic filler in PCLF matrix which followed by thermal curing of the composition using benzoyl peroxide and MAA as a free radical initiator and reactive diluent, respectively. Uniform distribution of the fine ceramic phase in the polymer matrix was elucidated by scanning electron microscopy. The effects of the initial macromer molecular weight and the filler volume fraction on mechanical properties and cytotoxicity of the composites were also examined. Significant enhancement in the mechanical properties was observed upon increasing HA content and/or initial PCLF molecular weight. The biocompatibility of the specimens was also improved with increasing ceramic phase. Copyright © 2010 John Wiley & Sons, Ltd.     

Structure and properties of compatibilized recycled poly(ethylene terephthalate)/linear low density polyethylene blends

Blends of recycled poly(ethylene terephthalate) (R-PET) and linear low density polyethylene (LLDPE) were compatibilized with poly(styrene-ethylene/butyldiene-styrene) (SEBS) and maleic anhydride-grafted poly(styrene-ethylene/butyldiene-styrene) (SEBS-g-MA). Effects of compatilizer were evaluated systematically by study of mechanical, thermal and morphology properties together with crystallization behavior of PET. Tensile properties of the blends were improved effectively by the addition of 10 wt% SEBS-g-MA, elongation at break and charpy impact strength were increased with the increasing content of compatilizer. SEBS-g-MA is more effectual on mechanical properties of R-PET/LLDPE blends than SEBS. DSC analysis illustrates crystallinities of PET and LLDPE were increased by compatilizer at annealing condition. WAXD and FT-IR spectra show that annealing influences crystallization behavior of PET. Different compatilizer content results in different morphology structure, in particular, higher SEBS-g-MA content can induce the formation of a salami microstructure.     

Effect of gamma radiation on the performance of jute fabrics-reinforced polypropylene composites

Jute fabrics-reinforced polypropylene (PP) composites (50% fiber) were prepared by compression molding. Composites were fabricated with non-irradiated jute fabrics/non-irradiated PP (C-0), non-irradiated jute fabrics/irradiated PP (C-1), irradiated jute fabrics/non-irradiated PP (C-2) and irradiated jute fabrics/irradiated PP (C-3). It was found that C-3 composite performed the best mechanical properties over other composites. Total radiation dose varied from 250–1000 krad and composites made of using 500 krad showed the best results. The optimized values (C-3 composites) for tensile strength (TS), bending strength (BS) and impact strength (IS) were found to be 63 MPa, 73 MPa and 2.93 kJ/m², respectively.     

Voltage‐induced resistivity relaxation in a high‐density polyethylene/graphite nanosheet composite

The resistivity relaxation behavior under applied voltages in a high‐density polyethylene/graphite nanosheet composite was investigated. The influence of applied voltages on the resistivity relaxation was measured by the collection of the electric current passing through the sample and the increasing temperature of the sample. With increments in the voltage, three distinguishable relaxation curves corresponding to different dominating mechanisms were observed. The sawed curve, corresponding to the application of a high voltage, could be attributed to the reorganization of conductive particles induced by the electric field and the destruction of the conductive network due to the thermal expansion of the high‐density polyethylene matrix. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 860–863, 2007     

Morphology studies and ac electrical property of low density polyethylene/octavinyl polyhedral oligomeric silsesquioxane composite dielectrics

This paper presents the results of morphological and ac electrical investigations on low density polyethylene (LDPE) composites with octavinyl polyhedral oligomeric silsesquioxane (POSS). It has been shown that at low loadings, the frequency dependence of dielectric constant and dielectric loss for the LDPE/POSS composites showed unusual behaviors when compared with conventional (micro-sized particulates) composites. The ac breakdown strength was measured and statistical analysis was applied to the results to determine the effects of POSS loadings on the dielectric strength of LDPE. The morphological characterization showed that the presence of POSS additives apparently altered the supermolecular structure of LDPE and resulted in more homogeneous morphology when compared with the neat LDPE. The structure-property relationship was discussed and it was concluded that the final dielectric properties of the composites were determined not only by the incorporation of POSS additives but also by the supermolecular structure of LDPE. Rheological analyses of LDPE/POSS composite were also performed and the results showed that the octavinyl-POSS had good compatibility with LDPE.     

Improving the design stresses of high density polyethylene pipes and vessels used in reverse osmosis desalination plants

Nanocomposite materials have been used on a wide scale in industrial and structural applications. The present work aims at studying the mechanical properties of high density polyethylene (HDPE) grade TR-401 hexene copolymer reinforced by montmorillonite nanoparticles (MMT), used to fabricate pipes and membranes vessels for reverse osmosis desalination plants. Different volume fractions and particle sizes of the MMT clay were used to investigate the effect of this filler on the mechanical properties of the produced composite. Mechanical properties tests were carried out and good improvements of the composite properties were obtained compared to the parent polymer. The test results showed a significant enhancement of the mechanical properties at low filler proportions. Pipe fabricated from these composites had many outstanding and desirable features. For example, by adding 4.75% MMT to the HDPE produced quality pipes and fittings with the highest design stress basis of any polyethylene. A significant increase in the modulus of elasticity observed, together with an unusual increase in the design stress, approved the HDPE/MMT composite for high pressure piping and membrane vessels used in reverse osmosis desalination plants.     

Novel DOPO-based flame retardants in high-performance carbon fibre epoxy composites for aviation

Two novel, halogen-free, phosphorus-based oligomeric flame retardants are investigated in the commercial epoxy resin RTM6 and ∼70 wt.% carbon fibre RTM6 composites (RTM6-CF) with respect to pyrolysis and fire behaviour. The flame retardants are based on 9,10-dihydro-9-oxy-10-phosphaphenanthrene-10-oxide (DOPO) units linked to the star-shaped aliphatic ground body tetra-[(acryloyloxy)ethyl] pentarythrit (DOPP), or heterocyclic tris-[(acryloyloxy)ethyl] isocyanurate (DOPI), respectively. The glass transition temperature is reduced by adding DOPP and DOPI, but the mechanical properties of the composites (e.g. interlaminar shear strength (ILSS) and G_c in mode I and II) remain unchanged. Decomposition models are proposed based on mass loss, evolved gas analysis (TG–FTIR) and condensed product analysis (hot stage cell within FTIR). The fire behaviour is investigated comprehensively (UL 94, limiting oxygen index (LOI) and cone calorimeter). Both flame retardants act in the gas phase through flame inhibition and in the condensed phase through charring. The UL 94 of RTM6 is improved from HB to V-1 and V-0; the LOI from 25% to 34–38%. Peak heat release rate (PHRR) and total heat evolved (THE) are lowered by 31-49% and 40–44%, respectively. Adding CF increases the residue, reduces the THE, but suppresses the charring due to RTM6 and flame retardants. Thus the THE of RTM6-CF is reduced by about 25% when DOPI and DOPP are added. However, UL 94: V-0 and LOI of 45% and 48% are achieved with ∼0.6 wt.% phosphorus.