Study on microstructure and mechanical properties relationship of short fibers/rubber foam composites

Research on short fibers/rubber foam composites is rarely found in the literature. In this paper, microcellular rubber foams unfilled (MF), strengthened by pretreated short fibers (MFPS) and untreated short fibers (MFUS) are prepared, respectively. The microstructure and mechanical properties of the three composites have been studied via scanning electron microscope (SEM) and mechanical testing, respectively. The SEM results show that both pretreated and untreated short fibers disperse uniformly in the composites and in bidimensional orientation. Moreover, the pretreated short fibers have much better adhesion with the rubber matrix than untreated ones. The experimental results also indicate that the introduction of short fibers is mainly responsible for the great enhancement of most mechanical properties of the microcellular rubber foams, and the good interfacial adhesion of the short fibers with the matrix contributes to the more extensive improvement in the mechanical properties. It is also found that the reinforcement effect of short fibers to compressive modulus strongly depends on the density of microcellular rubber foams, the orientation of short fiber and the deformation ratio. The compressive modulus of microcellular rubber foams at the normalized density less than 0.70 and beyond 0.70 is predicted by the modified Simple Blending Model and the Halpin-Kerner Model, respectively. The theoretically predicted values are in good accordance with the experimental results.     

The effects of cauliflower-like short carbon fibers on the mechanical properties of rigid polyurethane matrix composites

Stress concentration and weak interfacial strength affect the mechanical properties of short carbon fibers (CFs) reinforced polymer composites. In this work, the cauliflower-like short carbon fibers (CCFs) were prepared and the point was to illuminate the effects of fiber morphology on the mechanical properties of the CCFs/rigid polyurethane (RPU) composites. The results indicated that the surface structure of CCFs could increase the surface roughness of the fibers and the contact area between fibers and matrix, thereby promoting the formation of irregular interface. Compared with pure RPU and initial CFs/RPU composites, the strength and toughness of CCFs/RPU composites were simultaneously improved. The satisfactory performance was attributed to the special fibers structure, which played an anchoring role and consumed more energy during crack propagation.     

Effects of different compatibilizing agents on the interfacial adhesion properties of polypropylene/magnesium oxysulfate whisker composites

The effects of maleic anhydride-grafted polypropylene(PP-g-MAH) and maleic anhydride-grafted polyolefin elastomer(POE-g-MAH) on interfacial adhesion properties of the polypropylene/magnesium oxysulfate whiskers(PP/MOSw) composites were investigated via mechanical, thermal, ATR-FTIR and rheological tests. Although significant increases in yield strength and Young's modulus were observed in PP-g-MAH treated composites, a sharp decline in these properties was observed in POE-g-MAH treated composites. ATR-FTIR results indicated that esterification occurred between the hydroxyl groups of MOSw and the carbonyls of anhydrides of both compatibilizers but POE-g-MAH was still incompatible with the PP matrix, as verified by the presence of shoulder peaks in DTG curves and numerous voids in SEM micrographs. On the other hand, PP-g-MAH was highly compatible with the PP matrix, as evidenced by the peaks in DTG curves and vague interfaces with wrapped melts on the surface of MOSw. Rheological behaviors also confirmed that introducing PP-g-MAH resulted in a transition from liquid-like to solid-like, which was attributed to the stronger interfacial adhesion between MOSw and the PP matrix. POE-g-MAH treated composites, in contrast to PP-g-MAH, maintained liquidlike rheological behaviors as typical molten polymers. There is likely a MOSw network formed in the PP/15PP-gMAH/15 MOSw composite as suggested by the significant deviation of G′ versus G″ plots and the two crossover frequencies observed in plots of tan? versus frequency.     

A novel technique for the interfacial characterisation of glass fibre–polypropylene systems

In the present work, a new technique was developed to determine the interfacial properties of two opaque glass fibre/polypropylene (GF/PP) systems via fragmentation tests on single filament model composites. Fragmentation tests usually require the fibre inside the composites to be completely aligned in the loading direction. Since PP matrices are non-transparent, it is not possible to guarantee a priori this condition. Hence, a novel technique was developed to determine the inclination of the filaments embedded in the composites. The fibre–polymer systems were also evaluated by comparing their interfacial properties with the overall mechanical properties determined on pultruded GF/PP composites. The present work shows that the knowledge of the interfacial properties is important, not only to compare alternative fibre/matrix systems, but also to assess whether the level of adhesion in these systems is adequate to fabricate composites with good mechanical properties.     

A dynamic-mechanical study of the role of succinil-fluoresceine grafted atactic polypropylene as interfacial modifier in polypropylene/talc composites.: Effect of grafting degree

Present work is devoted to the changes produced in the interfacial interactions caused by an interfacial agent consisting in succinil-fluoresceine grafted atactic polypropylene acting into a polypropylene/talc composite as revealed by dynamic-mechanical spectrometry. The interfacial agents used here were previously obtained in our laboratories by means of a two step process of chemical modification in the melt of a by-product (atactic polypropylene) from industrial polymerization reactors, and consist in four different additives with 1-4% w/w of grafting degree expressed as succinic equivalent. In this way, the variations of interfacial activity caused by replacing a little amount of polypropylene matrix in the composite by the succinil-fluoresceine grafted atactic polypropylene can be clearly detected. Furthermore, a correlation between parameters from the microscopical scale such as the obtained by DMA and other from the macroscopic such as mechanical properties appears to emerge.     

Effect of preparation methods and carbon black distribution on mechanical properties of short pineapple leaf fiber-carbon black reinforced natural rubber hybrid composites

The aim of this work is to improve the performance of natural rubber reinforced with a hybrid of pineapple leaf fiber with carbon black. When there are multiple components to be mixed into a rubber matrix, mixing can be carried out in more than one way. Thus, in this study, the effects of preparation method and the resulting carbon black distribution on the mechanical properties of the hybrid composite were evaluated. Pineapple leaf fiber (PALF) and carbon black contents were fixed at 10 parts (by weight) and 30 parts (by weight) per hundred parts of rubber (phr), respectively. In order to improve the dispersion, PALF with rubber was prepared as a masterbatch. Carbon black was added to the compound either as a single portion or as two separate portions, one in the PALF masterbatch and the other in the main mixing step. It was found that, despite using the same final compound formulation, the mixing scheme significantly affected the medium strain region of the vulcanizate stress-strain curve. No stress drop in this strain region was observed for the two-step mixing scheme. Models for composites with different preparation methods are proposed and discussed.     

Crystallization,mechanical, thermal and rheological properties of polypropylene composites reinforced by magnesium oxysulfate whisker

Polypropylene(PP) composites containing magnesium oxysulfate whisker(MOSw) or lauric acid(LA) modified MOSw(LAMOSw) were prepared via melt mixing in a torque rheometer. The heterogeneous nucleating effect of LAMOSw was clearly observed in polarized light microscopy(PLM) pictures with the presence of an abundance of small spherulites. MOSw exhibited no nucleation effect and formed a few spherulites with large size. Compared with PP/MOSw composites, PP/LAMOSw exhibited better impact strength, tensile strength and nominal strain at break, ascribing to three possible reasons:(i) more β-crystal PP formed,(ii) better dispersity of LAMOSw in PP matrix and(iii) the plasticizing effect of LA. The results of dynamic mechanical thermal analysis(DMTA) indicated that brittleness of the PP matrix at low temperature was improved by the addition of LAMOSw, while the interfacial interactions between MOSw and PP matrix were actually weakened by LA, as evidenced by the higher tanδ values over the entire range of test temperatures. In terms of the rheological properties of the composites, both the η* and G′ at low frequencies increase with the addition of MOSw or LAMOSw, indicating that the PP matrix was transformed from liquid-like to solid-like. However, a network of whiskers did not form because no plateau was found in the G′ at low frequencies. With low filler content, LAMOSw produced a stronger solid-like behavior than MOSw mainly due to the better dispersion of the LAMOSw in PP matrix. However, for highly-filled composites, the η* of PP/LAMOSw at low frequencies was smaller than that of PP/MOSw composite, since the particleparticle contact effect played a major role.     

Effect of working temperature on the interfacial behavior of overmolded hybrid fiber reinforced polypropylene composites

In the present study, the interfacial behavior of overmolded hybrid fiber reinforced polypropylene composites (hybrid composites) in the working temperature range from 23 °C to 90 °C was studied by experimental and constitutive methods. Monotonic and cycle loading-unloading single-lap-shear tests were employed to determine the interfacial properties of hybrid composites. The experimental results show that both interfacial shear strength and shear stiffness decrease with increasing working temperature. A regression function was adopted to evaluate the decaying degree of interfacial properties with increasing working temperature. The shear stress-displacement relationship under monotonic loading exhibits nonlinear behavior after an initial elastic region. The envelope lines of shear stress-displacement of hybrid composites under cyclic loading indicate that the nonlinearity in the curve is caused by the plastic deformation of polypropylene in the interphase region. A constitutive model was built to describe the nonlinear shear stress-displacement relation of hybrid composites at different working temperatures. A full suite of temperature-dependent plastic parameters in the model was obtained from cyclic loading-unloading tensile tests. The predicted shear stress–displacement curves agreed well with experimental results from different working temperatures. In addition, the failure mode of hybrid composites varied with working temperature.     

Thermophysical properties of polypropylene/aluminum composites

This article is dedicated to the study of the thermal parameters of composite materials. A nonlinear least‐squares criterion is used on experimental transfer functions to identify the thermal conductivity and the diffusivity of aluminum‐polymer composite materials. The density measurements were achieved to deduce the specific heat and thereafter they were compared to values given by differential scanning calorimetry measurement. The thermal parameters of the composite material polypropylene/aluminum were investigated for the two different types of aluminum filler sizes. The experimental data were compared with several theoretical thermal conductivity prediction models. It was found that both the Agari and Bruggeman models provide a good estimation for thermal conductivity. The experimental values of both thermal conductivity and diffusivity have shown a better heat transport for the composite filled with large particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 722–732, 2004     

Dynamic mechanical investigations on drawn samples of isotactic polypropylene/EPM–Rubber blend

The physical behavior of isotropic and oriented samples of an isotactic polypropylene (iPP)/ethylene–propylene–copolymer (EPM) reactor blend was studied by performance of dynamic mechanical measurements over a wide temperature range (DMTA). The influence of thermal history and drawing procedure was examined. The results showed that with increasing draw ratio the uniaxial elastic modulus of the material was considerably enhanced, whereas the intensity and strength of the amorphous relaxations of both components were reduced. At a certain draw ratio, the glass transtions of iPP and EPM phenomenologically merged and appeared as a single relaxation. The crystalline relaxation of iPP emerged with increased draw ratio at higher temperatures and was better seperated and easier to detect. The effects observed were attributed to the orientation of the crystallites in a fibrillar structure and to the restricted molecular mobility in amorphous regions. Measurements by differential scanning calorimetry (DSC) and x-ray diffraction of several drawn samples were performed to determine the effects of drawing on the melting behavior and the crystal orientation in the semicrystalline polymer. For comparison, some results of analogous studies on neat isotactic PP are presented and discussed. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 1439–1448, 1997     

Experimental investigation on mechanical properties of unidirectional and woven fabric glass/epoxy composites under off-axis tensile loading

Mechanical properties of unidirectional (UD) and woven fabric glass/epoxy composites under off-axis tensile loading were experimentally investigated. A number of off-axis tests considering different fibre orientations were performed to study the character and failure mechanisms of the composite laminates. The experimental results indicated that both off-axis elastic moduli and strength degrade with increasing off-axis angle in all cases, and the woven fabric composites present nonlinear stress-strain behaviour under off-axial tension loading. The Tsai-Wu criteria used for failure analysis of the UD and woven fabric composites were compared and discussed, especially considering different values of interaction coefficient F₁₂. The prediction results demonstrated that the Tsai-Wu criterion can be used successfully to analyse failure properties of the woven fabric composites under multiaxial stress conditions, where the criterion with the modified coefficient F₁₂ obtained from the 45° off-axial tension tests is better and has higher accuracy. Finally, the specific failure modes were compared in the UD and woven fabric composites. The selected fracture surfaces were also observed by scanning electron microscopy (SEM), and the corresponding failure mechanisms of the woven fabric composites under off-axis tensile loading were identified.     

A thermal and mechanical study under dynamical conditions of polypropylene/mica composites containing atactic polypropylene with succinil‐fluoresceine grafted groups as interfacial modifier from the matrix side

The dynamic thermal and mechanical behavior of Polypropylene/Mica composites—with improved properties induced by the presence of succinil‐fluoresceine groups onto atactic polypropylene with different grafting levels—is the subject of this article. A further correlation of these with the macroscopic mechanical performance of the composite materials is also discovered. The atactic polypropylenes containing succinil‐fluoresceine grafted groups were previously obtained in our laboratories by chemical modification of a byproduct of industrial polymerization reactors. The interfacial modifications induced by replacing a little amount of polymer matrix in the composite material by the grafted atactic polypropylene is clearly concluded either from a microscopic or a macroscopic point of view. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1564–1574, 2000     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

Evaluating the effect of addition of nanodiamond on the synergistic effect of graphene-carbon nanotube hybrid on the mechanical properties of epoxy based composites

Addition of carbon nanotubes (CNT) to Graphene (Gr) is seen to have synergistic effect as reinforcement to polymer matrix. This is possible as CNTs inhibit stacking of Gr sheets, thus providing larger surface area nanophase to get bonded with polymer matrix and providing mechanical support through load sharing and crack growth inhibition. However, tube like morphology and high aspect ratio of CNT often lead to entanglement, which restricts their effect in exfoliating Gr. The aim of the present study is to investigate the potential of ND in improving the synergistic effect of Gr-CNT hybrid as a reinforcement to epoxy matrix. This study utilizes the power of ultrasonication technique, which is very simple and scalable, for dispersing and incorporating nanofillers into epoxy matrix. Addition of ND to Gr-CNT epoxy composite improved the tensile strength from ~46% with 0.5 wt% (75Gr:25ND) to ~51% with 0.8 wt% (25Gr:25CNT:50ND) as compared to neat epoxy. While the fracture toughness improved from ~140% with 0.5 wt% (25Gr:75CNT) to 165% with 0.8 wt% (25Gr:50CNT:25ND). Fractured surfaces of composites revealed improved dispersion and strong interfacial interaction with addition of ND to Gr-CNT hybrid. NDs attaches to the surface of Gr inhibit the stacking of Gr sheets by restricting π-π stabilization. NDs also help in bridging the ends of CNTs together into long chains, thereby increasing the aspect ratio of the fiber like reinforcement. This increases the total available surface area of CNTs and Gr, to interact with epoxy matrix, improves the overall efficiency of Gr-CNT hybrid as a reinforcement, resulting into improvement in mechanical properties of the composite structure.     

Effect of hybrid fillers on the mechanical behavior of polypropylene based hybrid composites

The present study investigates the effect of hybrid fillers such as graphene nanoplatelets (GnPs) and Titanium di-oxide (TiO₂) in polypropylene (PP) composites on the mechanical properties. The compatibilizing agent of Maleic anhydride grafted polypropylene (MAPP) are used in the polypropylene based composites to increase the interfacial adhesion between matrix and fillers. The experiments are designed according to L₁₆ orthogonal array (OA) based design of experiments (DOE). The parameters selected for this study are GnPs, TiO₂ and MAPP with four different levels are used.By using Orthogonal array and Taguchi based experimental design, the performance characteristics of tensile modulus, tensile strength, elongation at break and toughness can be analyzed with more objective through a small set of experiments.Taguchi based analysis are used to find out the optimal parameters to maximize the tensile properties for the GnPs and TiO₂ reinforced PP hybrid composites. Further, analysis of variance (ANOVA) is investigated to identify the most significant parameters which influence the mechanical properties.From the analysis it was found that the optimal parameters of 3 ?wt% GnPs, 2 ?wt% TiO₂ and 6 ?wt% MAPP for maximum tensile modulus and tensile strength. The most significant parameter for tensile modulus and tensile strength is GnPs followed by TiO₂ and MAPP according to ANOVA analysis.     

Optimization of mechanical properties of polypropylene/talc/graphene composites using response surface methodology

This paper investigated the reinforcing effects of a hybrid filler, including talc and exfoliated graphene nanoplatelets (xGnPs), in polypropylene (PP) composites. In order to increase the interphase adhesion, maleic anhydride grafted polypropylene (MAPP) was added as a compatibilizing agent to the PP/talc/xGnP composites. The experiments were designed according to response surface methodology (RSM) to optimize the effects of three variable parameters, namely talc, MAPP and xGnP, on the mechanical properties. In the sample preparation, three levels of filler loading were used for talc (0, 15, 30 wt%), xGnP (0, 0.75, 1.5 wt%) and MAPP (0, 2, 4 wt%). From the analysis of variance (ANOVA), it was found that the talc and xGnP play a significant role in the mechanical properties and morphology of the composites, as proven by scanning electron microscopy (SEM) and differential scanning calorimeter (DSC). In order to simultaneously maximize these mechanical properties, the desirable values of the additives were predicted to be 30 wt% for talc, 4 wt% for MAPP and 0.69 wt% for xGnP. The obtained normal probability plots indicated good agreement between the experimental results and those predicted by the RSM models.     

Mechanical and fracture behavior of polypropylene/poly(ethylene-co-vinyl alcohol) blends compatibilized with ionomer Na

In this work the deformation and fracture behavior of PP/EVOH blends compatibilized with ionomer Na⁺ at room and low temperature was studied. Uniaxial tensile tests on dumb-bell samples and fracture tests on single-edge notched bending (SENB) specimens were performed for 10 wt.% and 20 wt.% EVOH blends with different ionomer content at 23 °C and −20 °C. The incorporation of EVOH to PP led to less ductile materials in tension as judged by the lower values of the ultimate tensile strain displayed by all PP/EVOH blends in comparison to neat PP. In contrast, the ionomer Na⁺ addition partially counteracted this effect. The compatibilizing effect of ionomer Na⁺ was also evident in fracture results since higher values of the fracture parameter were obtained for the ternary blends. SEM observations also confirmed this effect. On the other hand, PP/EVOH blends exhibited different fracture behavior with test temperature. All blends showed “pseudo stable” behavior at room temperature characterized by apparently stable crack growth that could not be externally controlled. On the contrary, blends behaved as semi-brittle at −20 °C with some amount of stable crack growth preceding unstable brittle fracture. Finally, irrespectively of the temperature or the ionomer content all PP/EVOH blends exhibited more ductile fracture behavior with a higher tendency to stable crack propagation than neat polypropylene.     

Effect of short glass fiber on structure and viscoelastic behavior of olefinic polymers synthesized with metallocene catalyst

Several composites were prepared on the basis of an ethylene homopolymer and different copolymers of ethylene and 1‐hexene, synthesized with a metallocene catalyst, as matrices and a content of a 5 wt % of short glass fiber. The effect of the fiber incorporation on the structure and mechanical and viscoelastic behaviors was analyzed for the different samples. The glass fibers induced a slightly higher crystallinity, and the crystallite morphology significantly changed (long spacings and crystal orientation). The incorporation of fibers did not reinforce the different matrices under study at this low content; consequently, the mechanical parameters, such as Young's modulus, yielding stress, and microhardness, were lower in the composites as compared with those values found in the neat polyolefins. The location and apparent activation energies of distinct relaxation processes are also discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1244–1255, 2003     

Fabrication of exfoliated graphite nanoplatelets-reinforced aluminum composites and evaluating their mechanical properties and corrosion behavior

Aluminum composites with different amounts of exfoliated graphite nanoplatelets particles were fabricated by powder metallurgy method. The mixture powders were consolidated at 520 MPa for 5 min and followed by pressureless sintering at 600 °C for 6 h. The mechanical properties of composites were evaluated by compression and hardness tests. The corrosion behavior in 3.5% NaCl solution was investigated using potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) measurements. The mechanical testing results showed that the maximum strength and Vickers hardness increase as a function of exfoliated graphite nanoplatelets content. Corrosion data indicated that the presence of exfoliated graphite nanoplatelets and the increase of its concentration raise the corrosion rate and reduce the polarization resistance of Al. SEM/EDX investigations revealed that the presence of exfoliated graphite nanoplatelets activates the corrosion of Al due to the occurrence of galvanic corrosion. SEM/EDX investigations confirmed the electrochemical measurements showing that the increase of exfoliated graphite nanoplatelets content increases the corrosion of Al.     

Effect of long chain branching on the rheological behavior,crystallization and mechanical properties of polypropylene random copolymer

Long chain branched polypropylene random copolymers (LCB-PPRs) were prepared via reactive extrusion with the addition of dicumyl peroxide (DCP) and various amounts of 1,6-hexanediol diacrylate (HDDA) into PPR. Fourier transform infrared spectrometer (FTIR) was applied to confirm the existence of branching and investigate the grafting degree for the modified PPRs. Melt flow index (MFI) and oscillatory shear rheological properties including complex viscosity, storage modulus, loss tangent and the Cole-Cole plots were studied to differentiate the LCB-PPRs from linear PPR. Differential scanning calorimetry (DSC) and polarized light microscopy (PLM) were used to study the melting and crystallization behavior and the spherulite morphology, respectively. Qualitative and quantitative analyses of rheological curves demonstrated the existence of LCB. The effect of the LCB on crystalline morphology, crystallization behavior and molecular mobility, and, thereby, the mechanical properties were studied and analyzed. Due to the entanglements between molecular chains and the nucleating effect of LCB, LCB-PPRs showed higher crystallization temperature and crystallinity, higher crystallization rate, more uniformly dispersed and much smaller crystallite compared with virgin PPR, thus giving rise to significantly improve impact strength. Moreover, the LCB-PPRs exhibited the improved yield strength. The mobility of the molecular chain segments, as demonstrated by dynamic mechanical analysis (DMA), was improved for the modified PPRs, which also contributed to the improvement of their mechanical properties.