Effects of synthetic and natural zeolites on morphology and thermal degradation of poly(lactic acid) composites

Poly(lactic acid) (PLA) composites containing 5 wt% synthetic (type 4A) and natural (chabazite) zeolites were prepared using extrusion/injection molding. Morphological, structural, and thermal properties of composites were investigated by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC). DSC results revealed that the glass transition and melting temperatures were not significantly changed; however, the incorporation of both type 4A and chabazite zeolites enhanced the nucleation of PLA crystallites as well as increased the percent crystallinity. Thermal degradation properties of PLA and PLA/zeolite composites were studied by non-isothermal thermogravimetric analysis (TGA) in nitrogen atmosphere. TGA results showed that at temperatures above 300 °C, PLA/type 4A synthetic zeolite composites were thermally decomposed more easily than the PLA and PLA/chabazite natural zeolite composites. The apparent activation energies of thermal degradation of PLA and PLA/zeolites composites estimated using both the Flynn-Wall-Ozawa and Kissinger methods followed the same order: PLA/type 4A < PLA/chabazite < PLA.     

Synthesis,characterization, and hydrolytic degradation of polylactide/poly(ϵ-caprolactone)/nano-silica composites

Poly(lactic acid) (PLA)/poly(?-caprolactone) (PCL)/nano-silica composite degradable films were prepared by a solvent casting method. SEM results showed that the nano-silica particles were dispersed uniformly in the PLA/PCL matrix. TGA results indicated that the thermal decomposition temperature rose with the increase of nano-silica content. The tensile strength of the composites was enhanced with the increase of nano-silica content up to 2%. The tensile strength increased with the silica content and reached its maximum (22.51 Mpa). The improvement in the water uptake ratio in the PLA/PCL/silica nanocomposites may be attributable to the presence of silica nanoparticles in the PLA/PCL matrix. After 15 weeks total processing time for the solution of alkaline and phosphate buffer, the performances of 16.23% and 3.65% for degradation.     

Synthesis,Characterization, and Hydrolytic Degradation of Polylactide/Poly(ethylene glycol)/Nano-silica Composite Films

Poly(lactic acid) (PLA)/PEG/nano-silica composite degradable films have been prepared by solvent casting method. IR measurements showed that vibration of C–O–C group was confined by silica network. SEM results showed that nano-silica particles were dispersed uniformly in the PLA/PEG matrix. TGA results indicated that the thermal decomposition temperature rose with the increase of nano-silica content. The tensile strength of composite film increased by the addition of nano-silica particles into PLA/PEG matrix. The degradation rate of PLA/PEG/nano-silica composites increased with the acidic medium of degradation. On the other hand, the slower degradation was obtained in the neutral buffer solution. PLA/PEG/nano-silica composites were found to exhibit almost similar degradation behavior as that of PLA/PEG films.     

The effect of halloysite nanotubes and N,N′-ethylenebis (stearamide) on morphology and properties of polylactide nanocomposites with crystalline matrix

Poly(lactide)/halloysite nanotubes (PLA/HNT) nanocomposites with crystalline matrix were obtained by cold crystallization and examined. Neat HNT and HNT treated with N,N′- ethylenebis(stearamide) (EBS) were used as nanofillers. Reference materials, PLA and PLA/EBS blend, prepared in the same way, were also considered. The influence of HNT and/or EBS content on the crystallinity and morphology of PLA matrix, as well as on the dynamic mechanical and optical properties of the materials, was determined.The nanocomposites contained well-distributed HNT, with only occasional agglomerates. HNT, EBS-treated HNT and EBS influenced the morphology of the crystalline PLA matrix and the amounts of the disorder α’ (termed also δ) and order α crystallographic forms of PLA. Crystallinity increased stiffness of the materials compared to their counterparts with the amorphous matrix. Owing to the crystallinity and the presence of the nanofillers, the storage modulus at 20 °C and 60 °C increased by up to 30 and 60%, respectively, compared to neat amorphous PLA. Interestingly, at lower nanofiller content the crystalline nanocomposites with EBS were more transparent than neat crystalline PLA.     

On the use of plant cellulose nanowhiskers to enhance the barrier properties of polylactic acid

Polylactic acid (PLA) nanocomposites were prepared using cellulose nanowhiskers (CNW) as a reinforcing element in order to asses the value of this filler to reduce the gas and vapour permeability of the biopolyester matrix. The nanocomposites were prepared by incorporating 1, 2, 3 and 5 wt% of the CNW into the PLA matrix by a chloroform solution casting method. The morphology, thermal and mechanical behaviour and permeability of the films were investigated. The CNW prepared by acid hydrolysis of highly purified alpha cellulose microfibers, resulted in nanofibers of 60–160 nm in length and of 10–20 nm in thickness. The results indicated that the nanofiller was well dispersed in the PLA matrix, did not impair the thermal stability of this but induced the formation of some crystallinity, most likely transcrystallinity. CNW prepared by freeze drying exhibited in the nanocomposites better morphology and properties than their solvent exchanged counterparts. Interestingly, the water permeability of nanocomposites of PLA decreased with the addition of CNW prepared by freeze drying by up to 82% and the oxygen permeability by up to 90%. Optimum barrier enhancement was found for composites containing loadings of CNW below 3 wt%. Typical modelling of barrier and mechanical properties failed to describe the behaviour of the composites and appropriate discussion regarding this aspect was also carried out. From the results, CNW exhibit novel significant potential in coatings, membranes and food agrobased packaging applications.     

Polylactide/exfoliated graphite nanocomposites with enhanced thermal stability,mechanical modulus,and electrical conductivity

We have prepared a series of polylactide/exfoliated graphite (PLA/EG) nanocomposites by melt‐compounding and investigated their morphology, structures, thermal stability, mechanical, and electrical properties. For PLA/EG nanocomposites, EG was prepared by the acid treatment and following rapid thermal expansion of micron‐sized crystalline natural graphite (NG), and it was characterized to be composed of disordered graphite nanoplatelets. It was revealed that graphite nanoplatelets of PLA/EG nanocomposites were dispersed homogeneously in the PLA matrix without forming the crystalline aggregates, unlike PLA/NG composites. Thermal degradation temperatures of PLA/EG nanocomposites increased substantially with the increment of EG content up to ～3 wt %, whereas those of PLA/NG composites remained constant regardless of the NG content. For instance, thermal degradation temperature of PLA/EG nanocomposite with only 0.5 wt % EG was improved by ～10 K over PLA homopolymer. Young's moduli of PLA/EG nanocomposites increased noticeably with the increment of EG content up to ～3 wt %, compared with PLA/NG composites. The percolation threshold for electrical conduction of PLA/EG nanocomposites was found to be at 3–5 wt % EG, which is far lower graphite content than that (10–15 wt % NG) of PLA/NG composites. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 850–858, 2010     

Synergistic effect of polylactic acid(PLA) and Poly(butylene succinate-co-adipate) (PBSA) based sustainable,reactive, super toughened eco-composite blown films for flexible packaging applications

Polylactic acid (PLA)/poly (butylene succinate-co-adipate) (PBSA) based blend films at variable compositions and fixed weight percentage of Epoxy functionalized styrene acrylate (ESA) were prepared using a single step blending process, followed by blown film extrusion process. The morphological studies revealed proper interaction between polymers by the interaction of chain extender (ESA) subsequently improved the mechanical properties of the prepared blown films. Similarly, the blend films showed a decrease in oxygen transmission rate (OTR) and water vapor transmission rate (WVTR) in the order of 60% and 14% as compared with VPLA film. The optical and antislip properties of the blend films also increased considerably. The thermal analysis of the blend films depicted marginal enhancement in the stability of PLA along with heterogeneous nucleation effect in PLA matrix due to the presence of ESA and PBSA.     

PLA/PBS/DCP反应共混体系的结晶行为研究

通过熔融共混法制备了一系列聚乳酸(PLA)/聚丁二酸丁二醇酯(PBS)物理共混试样及PLA/PBS/过氧化二异丙苯(DCP)反应共混试样,采用示差扫描量热分析(DSC)法研究了物理共混试样结晶行为及反应共混试样的特殊结晶行为.结果发现,PLA与PBS的物理共混并未改善PLA的结晶性,而PLA/PBS/DCP反应共混时生成的交联/支化结构可起到异相成核作用,从而明显改善了反应共混体系的结晶性能,且随着DCP含量的增加,共混体系中两相结晶行为出现交替变化.     

Effect of ethylene-co-vinyl acetate-glycidylmethacrylate and cellulose microfibers on the thermal,rheological and biodegradation properties of poly(lactic acid) based systems

The properties and biodegradation behavior of blends of poly(lactic acid) (PLA) and ethylene-vinyl acetate-glycidylmethacrylate copolymer (EVA-GMA), and their composites with cellulose microfibers (CF) were investigated. The blends and composites were obtained by melt mixing and the morphology, phase behavior, thermal and rheological properties of PLA/EVA-GMA blends and PLA/EVA-GMA/CF composite films were investigated as a function of the composition. The disintegrability in composting conditions was examined by means of morphological, thermal and chemical analyses to gain insights into the post-use degradation processes. The results indicated a good compatibility of the two polymers in the blends with copolymer content up to 30 wt.%, while at higher EVA-GMA content a phase separation was observed. In the composites, the presence of EVA-GMA contributes to improve the interfacial adhesion between cellulose fibers and PLA, due to interactions of the epoxy groups of GMA with hydroxyls of CF. The addition of cellulose microfibers in PLA/EVA-GMA system modifies the rheological behavior, since complex viscosity increased in presence of fibers and decreased with an increase in frequency. Disintegration tests showed that the addition of EVA-GMA influence the PLA disintegration process, and after 21 days in composting conditions, blends and composites showed faster degradation rate in comparison with neat PLA due to the different morphologies induced by the presence of EVA-GMA and CF phases able to allow a faster water diffusion and an efficient PLA degradation process.     

Effect of multiscale structure on the gas barrier properties of poly(lactic acid)/Ag nanocomposite films

Poly(lactic acid) (PLA) is the most suitable for biodegradable packaging film because of its excellent integrated property, but the poor gas barrier property is its weakness. In this study, a nanocomposite film based on PLA incorporated with 0‐, 1‐, 3‐, 5‐, 10‐, or 15‐wt% nano‐Ag was developed. Effect of multiscale structure on the barrier properties of PLA/nano‐Ag films was studied. The PLA nanocomposite film with 5‐wt% nano‐Ag had the lowest water vapor permeability (WVP) value. Oxygen transmission rate (OTR) value for PLA nanocomposites with 3‐wt% nano‐Ag was found to be the lowest among all the samples. Multiscale structure was demonstrated by the scanning electron microscopy, Fourier transform‐infrared spectroscopy, X‐ray diffraction measurement, and differential scanning calorimetry results. The crystallinity of the PLA phase increased with the content of nano‐Ag in the PLA composites. The evolution of the PLA phase crystallinity could improve the barrier properties of PLA/nano‐Ag composite films for food packaging applications. From the view of multiscale structure, it is better to achieve a balance among short‐range conformation in the amorphous region, long‐range‐ordered structure, and ordered aggregated structure to improve the barrier properties of PLA/nano‐Ag composite films.     

Effects of flower-like ZnO nanowhiskers on the mechanical, thermal and antibacterial properties of waterborne polyurethane

A novel waterborne polyurethane/flower-like ZnO nanowhiskers (WPU/f-ZnO) composite with different f-ZnO content (0-4.0 wt%) was synthesized by an in-situ copolymerization process. The f-ZnO consisting of uniform nanorods was prepared via a simple hydrothermal method. In order to disperse and incorporate f-ZnO into WPU matrix, f-ZnO was modified with γ-aminopropyltriethoxysilane. Morphology of f-ZnO in WPU matrix was characterized by scanning electron microscope. The properties of WPU/f-ZnO composites such as mechanical strength, thermal stability as well as water swelling were strongly influenced by the f-ZnO contents. It was demonstrated that appropriate amount of f-ZnO with good dispersion in the WPU matrix significantly improved the performance of the composites. The mechanical property was enhanced with an increase of f-ZnO content up to the optimum content (1 wt%) and then declined. Incorporation of f-ZnO enhanced the water resistance of the composites remarkably. It was amazing to observe that the thermal degradation temperatures of the composites initially decreased significantly and then leveled off with content increase of f-ZnO, which was different from the results of other WPU composite systems reported. Antibacterial activity of WPU/f-ZnO composite films against Escherichia coli and Staphylococcus aureus was also tested. The results revealed that the antibacterial activity enhanced with the increasing f-ZnO content, and the best antibacterial activity was obtained at the loading level of 4.0 wt% f-ZnO.     

Poly(lactic acid)/Organo-Montmorillonite Nanocomposites: Synthesis,Structures, Permeation Properties and Applications

Polylactic acid (PLA)/organo-montmorillonite nanocomposites were prepared by the solution casting method using chloroform as solvent. The clays were organically modified by four different modifiers, ternary amine with two alkyl (tallow) tails, primary amine containing silane with a single tail, ammonium salt with a single alkyl (tallow) tail, and ammonium salts with two alkyl (tallow) tails. The structural characterization of the nanocomposite films was performed using Raman spectroscopy and the internal structure of the nanocomposites in the nanometer range was studied using wide-angle X-ray diffraction analysis. All the nanocomposites exhibited superior improvement when compared to neat PLA. Differential scanning calorimetry (DSC) was performed to study the thermal behavior of the prepared composites. Among the used clay types, M24 was the most effective in improving the water vapor and oxygen barrier properties. Water vapor and oxygen permeability of the nanocomposite films were decreased up to 80 and 49% when using M24 clay, respectively. Surface properties of the films were investigated with dynamic contact angle measurements. The migration studies of neat PLA and nanocomposites were performed for three types of food simulants.     

LLDPE/纳米SiO_2复合材料的力学性能和光学性能研究

采用熔融共混方法制备了LLDPE 纳米SiO2 复合材料 ,并对该体系的力学性能和光学性能进行了系统研究 .结果表明 ,随着纳米SiO2 的加入 ,复合材料的弹性模量显著提高 ,冲击强度与拉伸强度呈峰形变化 ,且均在SiO2 含量为 3phr左右达到最大值 .加入少量的纳米SiO2 后 ,复合材料薄膜对长波红外线 (7～ 1 1 μm)的吸收能力较LLDPE膜有了显著提高 ,透光率略有下降但雾度提高 ,透光质量得到改善 .同时表明 ,纳米SiO2 的表面处理方法对膜的光学性能有显著影响     

Preparation and Barrier Properties of Chitosan-Layered Silicate Nanocomposite Films

Summary: In this study, chitosan nanocomposite films were prepared using a solvent-casting method by incorporation of an organically modified montmorillonite (Cloisite 10A). The effect of filler concentration on the water vapor permeability, oxygen permeability, mechanical and thermal properties of the composite films was evaluated. The structure of nanocomposites and the state of intercalation of the clay were characterized by XRD. The water vapor permeability of pure chitosan films was measured as a function of relative humidity (RH). It was found that the permeability value increased with an increase in RH. The water vapor and gas permeability values of the composite films decreased significantly with increasing filler concentration. Permeation data was fitted to various phenomenological models predicting the permeability of polymer systems filled with nanoclays as a function of clay concentration and aspect ratio of nanoplatelets. According to the XRD results, an increase in basal spacing was obtained with respect to pure clay for chitosan/clay nanocomposites. This demonstrated the formation of intercalated structure of clay in the polymer matrix. Tensile strength and elongation at break of the composites increased significantly with the addition of clay, however the thermal and color properties of the films were not much affected by the intercalation of clay into polymer matrix.     

Antimicrobial nanocomposite films made of poly(lactic acid)–cellulose nanocrystals (PLA–CNC) in food applications—part B: effect of oregano essential oil release on the inactivation of Listeria monocytogenes in mixed vegetables

Antimicrobial nanocomposite films containing oregano essential oil (EO) were prepared by solvent casting. Film matrix was composed of supramolecular poly(lactic acid)–cellulose nanocrystals (PLA–CNC) nanocomposite. Bioactive PLA–CNC–oregano films were prepared by incorporating oregano EO as an antimicrobial agent. Resulting films were then converted into packaging applied on mixed vegetables as a food model and stored for 14 days at 4 °C to determine their antimicrobial capacity against Listeria monocytogenes, their physico-chemical/structural properties and their total phenols (TP) release during storage, in order to evaluate the effect of oregano EO. It was observed the addition of oregano EO did not affect the water vapor permeability (WVP) of films, but increased their elongation at break (Eb) and reduced their tensile strength (TS) and tensile modulus (TM) at day 0. However, TS, TM, Eb and WVP values of control and bioactive films were increased slightly after 14 days of storage. FTIR analysis allowed characterizing the molecular interactions of oregano EO with PLA–CNC matrix via the identification and interpretation of their respective vibration bands. Microbiological analysis of mixed vegetables inoculated with L. monocytogenes (3 log CFU g^?1) indicated that PLA–CNC–oregano films induced a quasi-total inhibition of bacteria in vegetables at day 14 and therefore demonstrated a strong antimicrobial capacity in situ. The percentage of TP release from bioactive films was determined by Folin–Ciocalteu’s method and results showed that TP release increased continuously from day 0 to day 14, up to 16.6 % at day 14. These results allowed demonstrating the strong antimicrobial capacity of PLA–CNC–oregano films for food packaging applications in vegetable produce.     

The morphological,mechanical, rheological,and thermal properties of PLA/PBAT blown films with chain extender

Biodegradable poly(lactic acid) (PLA)/poly(butylene adipate‐co‐terephthalate) (PBAT) blends and films were prepared using melt blending and blowing films technique in the presence of chain extender‐Joncryl ADR 4370F. The ADR contains epoxy functional groups and used as a compatibilizer. The morphological, mechanical, rheological, thermal, and crystalline properties of the PLA/PBAT/ADR blown films were studied. Scanning electron microscopy micrographs of the films revealed more ductile deformation with increasing PBAT content. The addition of PBAT enhanced the toughness of the PLA film. Tensile tests indicated that the elongation at break increased from 20.5% to 334.6% in the machine direction and from 7.1% to 715.9% in the transverse direction. The Young modulus increased from 2690.5 to 395.6 MPa in the machine direction and from 2623.5 to 154.0 MPa in the transverse direction. The sealing strength of 40/60/0.15 PLA/PBAT/ADR film was the highest among all the samples up to 9.4 N 15 mm⁻¹. These findings gave important implications for designing and manufacturing polymer packaging materials.     

Melt processing of maleic anhydride grafted poly(lactic acid) and its compatibilizing effect on poly(lactic acid)/poly(butylene adipate-<Emphasis Type="Italic">co</Emphasis>-terephthalate) blend and their composite

Poly(lactic acid) (PLA)/poly(butylene adipate-co-terephthalate) (PBAT) blends were prepared using melt processing. The effects of maleic anhydride grafted PLA (PLA-g-MA) and calcium carbonate (CaCO₃) content on mechanical, thermal, and morphological properties of the blends were investigated. PLA-g-MA was synthesized by varying monomer and initiator contents using a reactive melt-grafting process. Tensile properties of PLA/PBAT blend were enhanced with adding 2 phr of PLA-g-MA. SEM micrographs exhibited the improvement of interfacial adhesion between PLA and PBAT in the compatibilized blend. Moreover, thermal stability of the blends improved with presence of PLA-g-MA. With increasing CaCO₃ content, Young’s modulus of the composites increased.     

Comparative study on the effect of partial replacement of silica or calcium carbonate by bentonite on the properties of EPDM composites

The effects of the partial replacement of silica or calcium carbonate (CaCO₃) by bentonite (Bt) on the curing behaviour, tensile and dynamic mechanical properties and morphological characteristics of ethylene propylene diene monomer (EPDM) composites were studied. EPDM/silica/Bt and EPDM/CaCO₃/Bt composites containing five different EPDM/filler/Bt loadings (i.e., 100/30/0, 100/25/5, 100/15/15, 100/5/25 and 100/0/30 parts per hundred rubber (phr)) were prepared using a laboratory scale two-roll mill. Results show that the optimum cure (t₉₀) and scorch (t_S2) time decreased, while the cure rate index (CRI) increased for both composites with increasing Bt loading. The tensile properties of EPDM/CaCO₃/Bt composites increased with the replacement of CaCO₃ by Bt from 0 to 30 phr of Bt. For EPDM/silica/Bt composites, the maximum tensile strength and E_b were obtained at a Bt loading of 15 phr, with enhanced tensile modulus on further increase of Bt loading. The dynamic mechanical studies revealed a strong rubber-filler interaction with increasing Bt loading in both composites, which is manifested by the lowering of tan δ at the glass transition temperature (Tg) for EPDM/CaCO₃/Bt composites and tan δ at 40 °C for EPDM/silica/Bt composites. Scanning electron microscopy (SEM) micrographs proved that incorporation of 15 phr Bt improves the dispersion of silica and enhances the interaction between silica and the EPDM matrix.     

Characterization of an antimicrobial poly(lactic acid) film prepared with poly(ε‐caprolactone) and thymol for active packaging

Antimicrobial active films based on poly(lactic acid) (PLA) were prepared with poly(ε‐caprolactone) (PCL) and thymol (0, 3, 6, 9, and 12 wt%) by solvent casting methods. The films were characterized by thermal, structural, mechanical, gas barrier, and antimicrobial properties. Scanning electron microscopy analysis revealed that the surface of film became rougher with certain porosity when thymol was incorporated into the PLA/PCL blends. Thymol acted as plasticizers, which reduce the intermolecular forces of polymer chains, thus improving the flexibility and extensibility of the films. The addition of PCL into the pure PLA film decreased the glass transition temperature of the films. The presence of thymol decreased the crystallinity of PLA phase, but did not affect the thermal stability of films. Water vapor barrier properties of films slightly decreased with the increase of thymol loading. The antimicrobial properties of thymol containing films showed a significant activity against Escherichia coli and Listeria monocytogenes. The results indicated the potential of PLA/PCL/thymol composites for applications in antimicrobial packaging. Copyright © 2014 John Wiley & Sons, Ltd.     

Effects of poly(ethylene glycol) on the morphology and properties of biocomposites based on polylactide and cellulose nanofibers

Polylactide (PLA)/cellulose nanofiber (CNF) biocomposites were prepared via solution casting and direct melt mixing. To improve the compatibility, a masterbatch of CNFs and poly(ethylene glycol) (PEG) (1:2) was also prepared. The effects of PEG on the morphology and properties of the biocomposites were investigated. The dispersion/distribution of nanofibers in PLA was improved when the masterbatch was used and the composites were prepared in solution. Substantial effects on the rheological properties of solution-prepared PLA/CNF/PEG composites were observed compared to composites containing no PEG, whereas for melt-prepared composites no significant changes were detected. Increased crystalline content and crystallization temperature were observed for the composites prepared via the masterbatch and solvent casting. The storage modulus of PLA was increased by 42 and 553% at 25 and at 80 °C, respectively, for the solution-based PEG-compatibilized composite containing 2 wt% nanofibers. Also, a better light transmittance was measured for the PLA/CNF/PEG composites prepared in solution.