Compatibilizing effects for improving mechanical properties of biodegradable poly (lactic acid) and polycarbonate blends

Mechanical, morphological and rheological properties of polycarbonate (PC) and poly (lactic acid) (PLA) blends with compatibilizers have been investigated. Three types of compatibilizers were used: poly(styrene-g-acrylonitrile)-maleic anhydride (SAN-g-MAH), poly(ethylene-co-octene) rubber-maleic anhydride (EOR-MAH) and poly(ethylene-co-glycidyl methacrylate) (EGMA). The maximum value of the mechanical properties such as impact and tensile strengths of the PC/PLA (70/30, wt%) blend before or after hydrolysis was observed when the SAN-g-MAH was used as a compatibilizer at the amount of 5 phr. From the interfacial tension between PC and PLA which was determined from the weighted relaxation spectra using Palierne emulsion model, minimum value of interfacial tension (0.08 mN/m) was observed when the SAN-g-MAH (5 phr) was used. From the morphological studies of the PC/PLA (70/30) blends, the PLA droplet size showed minimum (0.19 μm) at the 5.0 phr SAN-g-MAH. From the results of mechanical, morphological and rheological properties of the PC/PLA (70/30) blend, it is suggested that the SAN-g-MAH is the most effective compatibilizer to improve the mechanical strength of the PC/PLA (70/30) blends among the compatibilizers used in this study, especially at the amount of 5 phr.     

Mechanical,thermal and rheological properties and morphology of poly (lactic acid)/poly (propylene carbonate) blends prepared by vane extruder

In this study, the poly (lactic acid) (PLA) and poly (propylene carbonate) (PPC) blends with different compositions were prepared by a novel vane extruder based on elongation rheology. The mechanical properties, morphologies, crystallization behavior, thermal stability, and rheological properties of the blends were investigated. Mechanical test showed that PLA could be toughened by PPC to some extent, and the impact strength of the PLA was maximized when PPC content was about 30%. Differential scanning calorimetry analysis revealed that PPC had little effect on the melting process, the crystallization behavior of PLA component in the blend was improved, and the cold crystallizability of PLA decreased with the increase of PPC content when the PPC content was less than 50%. Thermogravimetry analysis showed that the thermal stability of the blends was improved by compounding with PLA. Scanning electron microscope showed that the dispersion of PLA droplets in PPC matrix was better than that of PPC droplets in PLA matrix. Rheological test showed that the melt viscosity of the pure PLA and the blend with 10% PPC was insensitive to shear rate, and the blends melt appeared shear thinning phenomenon with the increase of PPC content. It also showed that the blends microstructure changed with the addition of PPC and the blends with PPC content in a certain range had similar stress relaxation mechanism. Copyright © 2016 John Wiley & Sons, Ltd.     

Poly(lactic acid)/poly(butylene succinate)/calcium sulfate whiskers biodegradable blends prepared by vane extruder: Analysis of mechanical properties,morphology, and crystallization behavior

Ternary blends of PLA/PBS/CSW with different weight fractions were prepared using a vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. For the PLA/CSW blend, the tensile strength decreased, the flexural strength and modulus increased compared with pure PLA. For PBS, the addition of CSW had little influence on the mechanical properties. For the ternary blends PLA/PBS/CSW, the tensile strength, flexural strength and modulus decreased compared with pure PLA, while the elongation at break and the impact strength increased significantly. The brittle-ductile transition of the blends took place when the PBS weight fraction reaching 30 wt%. As a soft component in the blends, PBS was beneficial to improve the tensile ductility and the toughness of PLA. SEM measurements reveal that PLA/PBS/CSW blends were immiscible. When the weight fraction of PBS was 50 wt%, significant phase separation was observed, and CSW had preferential location in the PBS phase of the blend. DSC measurement and POM observation reveal that CSW had a heterogeneous nucleation effect on PLA and PBS matrix. The addition of PBS improved the crystallization of PLA and the thermal resistance of the PLA/PBS/CSW blends significantly.     

Physical and degradation properties of binary or ternary blends composed of poly (lactic acid), thermoplastic starch and GMA grafted POE

Binary and ternary blends composed of poly (lactic acid) (PLA), thermoplastic starch (TPS) and glycidyl methacrylate grafted poly (ethylene octane) (GPOE) were prepared using Haake Mixer. The mechanical morphology, thermal properties, water absorption, and degradation properties of the blends were also investigated. The elongation at break and impact strength of the ternary blends were greatly increased by the filling of GPOE. Compared to non-GPOE binary blends, the morphology of ternary blends with GPOE indicated that starch granules melted and there was good compatibility between PLA matrix and TPS. The mechanism and schematic diagram of the reactions in PLA, TPS, and GPOE were proposed and proved by testing and observing the morphology. Moreover, the biodegradation and thermal decomposition were studied through compost testing and thermal gravimetric analysis, respectively. Biodegradation results indicated that the blends have the excellent biodegrade ability.     

Effect of halloysite nanotubes on the thermal degradation behaviour of poly(ε-caprolactone)/poly(lactic acid) microfibrillar composites

This paper reports on the thermal degradation behaviour and kinetics of halloysite nanotubes containing microfibrillated poly(ε-caprolactone) (PCL)/poly(lactic acid) (PLA) blends. It was found that the nanotubes probably catalyzed the PLA degradation, and that the free radicals formed during the PLA degradation initiated PCL degradation at lower temperatures, maybe in combination with halloysite nanotubes (HNT) catalysis. Drawing to form microfibrillated nanocomposites had little influence on the degradation behaviour of these materials, but pre-mixing of the HNT with PLA or PCL prior to melt-mixing and extrusion-drawing of the blends did influence the degradation behaviour, but in different ways. No evidence could be found that the presence and amount of HNT, or the mode of preparation, had an influence on the degradation mechanism, as evidenced through a Fourier-transform infrared (FTIR) analysis of the degradation products.     

Properties of immiscible and ethylene-butyl acrylate-glycidyl methacrylate terpolymer compatibilized poly (lactic acid) and polypropylene blends

Poly(lactic acid) (PLA) and polypropylene (PP) blends of various proportions were prepared by melt-compounding. The miscibility, phase morphology, thermal behavior, and mechanical and rheological properties of the blends were investigated. The blends were immiscible systems with two typical morphologies, spherical droplet and co-continuous, and could be obtained at various compositions. Complex viscosity, storage modulus and loss modulus depend on the PP content. Thermal degradation of all blends led to two weight losses, for PLA and PP. The incorporation of PP improved the thermal stability of the blend. The effect of compatibilizer (ethylene-butyl acrylate-glycidyl methacrylate terpolymer, EBA-GMA) on the morphology and mechanical properties of 70/30 w/w PLA/PP blends was investigated. The tensile strength of these blends reached a maximum for 2.5 wt% EBA-GMA, and impact strength increased with increasing EBA-GMA content, suggesting that EBA-GMA is an effective compatibilizer for PLA/PP blends.     

Characterization of the effect of REC on the compatibility of PHBH and PLA

This study reports the compatibility of the biobased polymers poly(3-hydroxybutyrate-co-3- -hydroxyhexanoate) (PHBH) and poly(lactic acid) (PLA), as well as the effect of the addition of a reactive epoxy compatibilizer (REC) to the PHBH/PLA blend. The chemical structure, thermal performance, surface morphology and mechanical properties of the blends were measured using fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic thermo-mechanical analysis, thermogravimetric analysis, scanning electron microscopy, and impact and tensile testing.PHBH and PLA were partially compatible, and a PHBH/PLA mass ratio of 80:20 was selected for evaluation with an REC. The REC decreased the difference between the glass-transition temperatures of PHBH and PLA, decreased the particle size of the dispersed phase of the PHBH/PLA blend and produced uniform particle distribution. Moreover, the REC improved the elongation at break and impact strength of the PHBH/PLA blend. These results show that the addition of an REC improves the compatibility of PHBH and PLA.     

聚乳酸/羧基化聚丙烯共混物的形态与热性能研究

以扫描电子显微镜、热重分析仪、差示扫描量热仪、热台偏光显微镜分别研究了聚乳酸/羧基化聚丙烯共混体系的相形态、热性能和结晶形态.结果显示,共混物熔体冷却时,聚乳酸和羧基化聚丙烯均形成球晶,但羧基化聚丙烯球晶较大而十字消光较暗,聚乳酸球晶尺寸较小而十字消光较亮,且聚乳酸球晶产生规则的、不连续的同心环线——裂纹,裂纹厚度约为1~2μm,且裂纹内部有微纤存在.当聚乳酸含量≤50%时,由于聚丙烯上羧基的存在而使共混体系具有较好的相容性.共混物的热分解过程分为三个阶段,热分解温度的变化是聚丙烯上的羧基、聚乳酸和聚丙烯骨架分解三种机制共同作用的结果,少量聚乳酸能够明显提高共混物中聚丙烯上羧基的热稳定性.共混物中的羧基化聚丙烯组分可以发挥稀释剂的作用,大幅度降低了聚乳酸的冷结晶温度.聚乳酸含量≥50%时,共混熔体降温时DSC谱图中聚乳酸和羧基化聚丙烯分别结晶,而聚乳酸含量<50%时,只观察到羧基化聚丙烯的结晶行为.     

Morphology and thermal degradation studies of melt-mixed poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) biodegradable polymer blend nanocomposites with TiO2 as filler

The morphology and thermal stability of melt-mixed poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) blend nanocomposites with small amounts of TiO₂ nanoparticles were investigated. The nanoparticles were mostly located in the PLA phase, with good dispersion of individual particles, although significant aggregation was also visible. The thermal stability and degradation behaviour of the different samples were studied using thermogravimetric analysis (TGA) and TGA-Fourier-transform infrared (FTIR) spectroscopy. Neat PCL showed better thermal stability than PLA, but the degradation kinetics revealed that PLA had a higher activation energy of degradation than PCL, indicating its degradation rate more strongly depends on temperature, probably because of a more complex degradation mechanism based on chain scission and re-formation. Blending of PLA and PCL reduced the thermal stabilities of both polymers, but the presence of TiO₂ nanoparticles improved their thermal stability. The nanoparticles also influenced the volatilization of the degradation products from the blend, acted as degradation catalyst and/or retarded the escape of volatile degradation products.     

Thermal degradation of poly(vinyl chloride)/poly(ethylene oxide) blends: Thermogravimetric analysis

Thermal stability of poly(vinyl chloride)/poly(ethylene oxide) (PVC/PEO) blends has been investigated by thermogravimetric analysis (TGA) in dynamic and isothermal heating regime. PVC/PEO blends were prepared by hot-melt extrusion (HME). According to TG analysis, PEO decomposes in one stage, while PVC and PVC/PEO blends in two degradation stages. In order to evaluate the effect of PEO content on the thermal stability of PVC/PEO blends, different criteria were used. It was found that thermal stability of PVC/PEO blends depends on the blend composition. The interactions of blends components with their degradation products were confirmed. By using multiple heating rate kinetics the activation energies of the PVC/PEO blends thermal degradation were calculated by isoconversional integral Flynn–Wall–Ozawa and differential Friedman method. According to dependence of activation energy on degree of conversion the complexity of degradation processes was determined.     

Fracture evaluation of plasticized polylactic acid / poly (3-HYDROXYBUTYRATE) blends for commodities replacement in packaging applications

Nowadays, scientific and technological efforts are being carried out to diminish serious ecological problems caused by indiscriminate use of non-biocompostable polymers in the packaging industry. In this sense, novel biodegradable blends of different composition based on poly(lactic acid) (PLA), poly(3-hydroxybutyrate) (PHB) and tributyrin (TB) are developed and here proposed as an eco-friendly alternative. Materials are characterized by fracture experiments under quasi-static and biaxial impact loading. Fracture behavior is analyzed together with thermal, tensile and water permeation properties to evaluate their potential in-service performance. TB_PLA/PHB blends with 15 wt% TB exhibit better permeation and fracture toughness than currently used bio-based polymers, being in the range of polyethylene properties. Results highlight the potential of these new blends broadening the current application field of PLA.     

苯乙烯—丙烯酸钠共聚物改性PET结晶行为的研究

本文用DSC和FT-IR方法研究了PET/苯乙烯-丙烯酸钠共聚物共混体系的相溶性、等温结晶动力学、组成、温度等因素对结晶速率、结晶度等结晶行为的影响,并初步探讨了离聚物对PET的作用。     

The effect of free radical reactions on structure and properties of poly(lactic acid) (PLA) based blends

The blending of PLA with poly(butylene-adipate-co-terephthalate) (PBAT) is a promising strategy to achieve a toughened multiphase material. The blends ductility could be further improved through reactive compatibilization, i.e. inducing the formation of comb PLA-PBAT copolymers during the melt blending. In the present work a non-selective strategy was adopted which consisted in the use of a peroxide, 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane. The phase morphology development and the final properties (torque, fluidity in the melt, tensile behaviour, thermal and dynamical-mechanical features) of the blends were studied as a function of the peroxide concentration. The elongation at break was improved up to a maximum value thanks to this approach and a corresponding minimum was observed in the value of the dispersed phase diameter. A structural characterization of the macromolecules formed during the reactive process was attempted by using size exclusion chromatography of the blends and comparison with the pure polymers obtained by processing in the presence of the peroxide.     

Blends of Poly（lactic acid） with Thermoplastic Acetylated Starch

Blends of poly(lactic acid)(PLA) and thermoplastic acetylated starch(ATPS) were prepared by means of the melt mixing method. The results show that PLA and ATPS were partially miscible, which was confirmed with the measurement of Tg by dynamic mechanical analysis(DMA) and differrential scanning calorimetry(DSC). The mechanical and thermal properties of the blends were improved. With increasing the ATPS content, the elongation at break and impact strength were increased. The elongation at break increased from...     

Inherent flame retardation of bio-based poly(lactic acid) by incorporating phosphorus linked pendent group into the backbone

The molecular design for inherently flame-retardant poly(lactic acid) (IFR-PLA) was outlined and achieved by chemically incorporating an effective organophophorus-type flame retardant (FR) into the PLA backbone via the chain extension of the dihydroxyl-terminated prepolymer with 1, 6-hexamethylene diisocyanate (HDI). The structure of IFR-PLA was characterized by ¹H- and ³¹P-nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) spectroscopy. IFR-PLA was further blended with the commercial PLA to prepare flame retardant PLA blends (PLA-FR blend). The relevant properties of IFR-PLA and PLA-FR blends were evaluated by differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), limiting oxygen index (LOI) measurements and UL-94 tests. The thermal analysis revealed that the char yield of IFR-PLA and PLA-FR blend above 400 °C was greatly enhanced compared to that of pure PLA. The LOI value was significantly improved from 19 for pure PLA to 29 when 1 wt% of phosphorus content was introduced and all IFR-PLA samples achieved V-0 rating in the UL-94 tests. PLA-FR blends had an LOI value of 25-26 and UL-94 V-2 rating at 20 wt% of IFR-PLA content. The tensile strength of all the FR PLA systems was ca. 60 MPa. The method used in this study provided a novel route to permanently flame retard PLA.     

Properties and characteristics of polylactide blends: Synergistic combination of poly(butylene succinate) and flame retardant

A study on the influence of flame‐retardant types, poly(butylene succinate) (PBS) contents, and combination of flame retardant and PBS on the mechanical, thermal, morphological, and flame retardancy properties of polylactide (PLA) and PLA/PBS blends was investigated. Blending of PLA, PBS, and flame retardant was prepared by a twin screw extruder. Tricresyl phosphate (TCP) and montmorillonite (MMT) were used as a flame retardant, whereas PBS acted as a flexible material for enhancing the fire resistance and toughness of PLA, respectively. The results revealed that the introducing of TCP and MMT greatly improved the impact strength of the PLA. The impact toughness of PLA blends with 20 wt% of PBS increased to about 244% that of neat PLA. The addition of flame retardants markedly improved the limiting oxygen index of PLA from 18.0% to 30.1% and 24.3% for the blends containing TCP and MMT. The V‐0 rating in UL‐94 testing was achieved with PLA/TCP blend. Elongation at break, impact toughness, and thermal stability of PLA significantly increased with the increment of PBS concentration. The synergistic effect of flame retardant and PBS afforded the PLA blends with outstanding increase of impact resistance. Furthermore, the flame retardant of TCP in the system not only affected dripping behavior and total flame time of PLA/PBS blends but also improved limiting oxygen index values due to the forming of char layer and inhibiting of burning mechanism.     

Morphology and properties of isotactic polypropylene/poly(ethylene terephthalate) in situ microfibrillar reinforced blends: Influence of viscosity ratio

In situ microfibrillar reinforced blends based on blends of isotactic polypropylene (iPP) and poly(ethylene terephthalate) (PET) were successfully prepared by a “slit extrusion-hot stretching-quenching” process. Four types of iPP with different apparent viscosity were utilized to investigate the effect of viscosity ratio on the morphology and mechanical properties of PET/iPP microfibrillar blend. The morphological observation shows that the viscosity ratio is closely associated to the size of dispersed phase droplets in the original blends, and accordingly greatly affects the microfibrillation of PET. Lower viscosity ratio is favorable to formation of smaller and more uniform dispersed phase particles, thus leading to finer microfibrils with narrower diameter distribution. Addition of a compatibilizer, poly propylene-grafted-glycidyl methacrylate (PP-g-GMA), can increase the viscosity ratio and decrease the interfacial tension between PET and iPP, which tends to decrease the size of PET phase in the unstretched blends. After stretched, the aspect ratio of PET microfibrils in the compatibilized blends is considerably reduced compared to the uncompatibilized ones. The lower viscosity ratio brought out higher mechanical properties of the microfibrillar blends. Compared to the uncompatibilized microfibrillar blends, the tensile, flexural strength and impact toughness of the compatibilized ones are all improved.     

Mechanical,aging, optical and rheological properties of toughening polylactide by melt blending with poly(ethylene glycol) based copolymers

Two novel biodegradable copolymers, including poly(ethylene glycol)-succinate copolymer (PES) and poly(ethylene glycol)-succinate-l-lactide copolymer (PESL), have been successfully synthesized via melt polycondensation using SnCl₂ as a catalyst. The copolymers were used to toughen PLA by melt blending. The DSC and SEM results indicated that the two copolymers were compatible well with PLA, and the compatibility of PESL was superior to that of PES. The results of tensile testing showed that the extensibility of PLA was largely improved by blending with PES or PESL. At same blending ratios, the elongation at break of PLA/PESL blends was far higher than that of PLA/PES ones. The elongation maintained stable through aging for 3 months. The moisture absorption of the blends enhanced due to the strong moisture absorption of PEG segments in PES or PESL molecules, which did not directly lead to enhance the hydrolytic degradation rate of the PLA. The PLA blends containing 20–30 wt% PES or PESL were high transparent materials with high light scattering. The toughening PLA materials could potentially be used as a soft biodegradable packaging material or a special optical material.     

Effect of ethylene-co-vinyl acetate-glycidylmethacrylate and cellulose microfibers on the thermal,rheological and biodegradation properties of poly(lactic acid) based systems

The properties and biodegradation behavior of blends of poly(lactic acid) (PLA) and ethylene-vinyl acetate-glycidylmethacrylate copolymer (EVA-GMA), and their composites with cellulose microfibers (CF) were investigated. The blends and composites were obtained by melt mixing and the morphology, phase behavior, thermal and rheological properties of PLA/EVA-GMA blends and PLA/EVA-GMA/CF composite films were investigated as a function of the composition. The disintegrability in composting conditions was examined by means of morphological, thermal and chemical analyses to gain insights into the post-use degradation processes. The results indicated a good compatibility of the two polymers in the blends with copolymer content up to 30 wt.%, while at higher EVA-GMA content a phase separation was observed. In the composites, the presence of EVA-GMA contributes to improve the interfacial adhesion between cellulose fibers and PLA, due to interactions of the epoxy groups of GMA with hydroxyls of CF. The addition of cellulose microfibers in PLA/EVA-GMA system modifies the rheological behavior, since complex viscosity increased in presence of fibers and decreased with an increase in frequency. Disintegration tests showed that the addition of EVA-GMA influence the PLA disintegration process, and after 21 days in composting conditions, blends and composites showed faster degradation rate in comparison with neat PLA due to the different morphologies induced by the presence of EVA-GMA and CF phases able to allow a faster water diffusion and an efficient PLA degradation process.     

Thermal behaviors and characteristics of polylactide/poly(butylene succinate) blend films via reactive compatibilization and plasticization

Polylactide (PLA)/poly(butylene succinate) (PBS) blend films modified with a compatibilizer and a plasticizer were hot‐melted through a twin screw extruder and prepared by hydraulic press. Toluene diisocyanate (TDI) and polylactide‐grafted‐maleic anhydride (PLA‐g‐MA) were used as compatibilizers, while triethyl citrate and tricresyl phosphate acted as plasticizers. The effects of the type and content of compatibilizer and plasticizer on the mechanical characteristics, thermal properties, crystallization behavior, and phase morphology of the PLA/PBS blend films were investigated. Reactive compatibilization at increasing levels of TDI improved the compatibility of the PLA and PBS, affecting the toughness of the films. As evidenced by scanning electron microscope, the addition of TDI enhanced the interfacial adhesion of the blends, leading to the appearance of many elongated fibrils at the fracture surface. Furthermore, PLA/PBS blending with both TDI and PLA‐g‐MA led to an acceleration of the cold crystallization rate and an increment of the degree of crystallinity ( ). Toluene diisocyanate could be a more effective compatibilizer than PLA‐g‐MA for PLA/PBS blend films. The synergistic combination of compatibilizer and plasticizer brought a significant improvement in elongation at break and tensile‐impact toughness of the PLA/PBS blends, compared with neat PLA. Their failure mode changed from brittle to ductile due to the improved compatibility and molecular segment mobility of the PLA and PBS phases. Differential scanning calorimeter results revealed that the plasticizers triethyl citrate and tricresyl phosphate changed the thermal behavior of T_cc and T_m, affecting α′ and α crystal formations. However, these plasticizers only slightly improved the thermal stability of the films.