Molecular composites by incorporation of a rod-like polymer into a functionalized high-performance polymer,and their conversion into microcellular foams

Molecular composites were prepared from sulfonated modifications of polysulfone and polyphenylsulfone by incorporating relatively stiff polybenzimidazole (PBI) chains into them. The composites were characterized by Fourier-transform infrared (FT-IR) spectroscopy, differential scanning calorimetry (DSC), thermal mechanical analysis (TMA), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The FT-IR results demonstrated strong specific interactions between the sulfonated polymers and the PBI, which was presumed to be the reason for the enhanced miscibility observed. Miscibility was also indicated in the DSC and TMA results, by the presence of a single glass transition temperature (which was composition dependent), although there did appear to be a small degree of phase separation. TGA results showed improvements in the thermal stability of the polymer matrix because of the incorporation of PBI. Results from SEM were also consistent with considerable miscibility. Microcellular foams processed from these molecular composites had partial open-cell cell structures, with average cell sizes ranging from 0.2 to 5 m, in unusual bimodal cell-size distributions.     

Effect of elongational flow on morphology and properties of polymer/CNTs nanocomposite fibers

Carbon nanotubes (CNTs) have been attracting increasing interest for the fabrication of polymer‐based nanocomposites because of their excellent properties. Traditional methods for the preparation of polymer/CNTs nanocomposites are in situ polymerization, solution blending, and melt mixing. The achievement of a good CNT dispersion and a percolation network is important in order to obtain better mechanical and electrical properties. However, the rheological behavior of polymer/CNTs systems, in particular regarding the extensional flow, has not been much investigated so far. In this work we present, for the first time, rheological data in non‐isothermal extensional flow and an investigation on the effect of the extensional flow upon the final properties of several polymer/CNTs systems was carried out as well. Extensional flow led to higher mechanical properties and higher melt strength, but only a slightly reduced breaking stretching ratio. This result could be particularly interesting in the view of potential industrial applications such as film blowing and spinning. Morphological analyses also showed higher degrees of dispersion and variation in the CNTs final dimensions. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of cross-link density on the morphology,thermal and mechanical properties of flexible molded polyurea/urethane foams and films

The effect of cross-link density on the morphology and properties of two flexible molded foam samples was studied. Film samples based on the same foam formulations were also fabricated to study the feasibility of using them for the characterization of complex foam products. Fourier transform infrared spectroscopy (FTIR) and small angle X-ray scattering (SAXS) data show that films and foam samples have entirely different hard domain ordering. The results of the study of morphology indicate that an increase in cross-link density appears to increases phase mixing in film and foam samples. Differential scanning calorimetry (DSC) studies indicate that the soft segment glass transition temperature (T_g) is independent of cross-link density (at levels studied). But for both film and foam samples, morphology clearly dicates the manner in which moisture interacts with the hard domains. Results of the stress-strain behavior indicate that an increase in cross-link density increases the modulus and decreases the elongation at break. Mooney-Rivilin modeling of the stress-elongation behavior of film shows that the higher cross-link density sample gives more nonaffine behavior, possibly due to a heterogeneous distribution of hard domains. Similar modeling of the foams was not possible because of their linear stress response to surprisingly high elongation. The results of the power law modeling of stress relaxation response indicates that with an increase in cross-link density (covalent and virtual), the power law exponent decreases as expected. At levels of cross-linking and hard segment content studied, stroke-controlled equilibrium hysteresis was independent of cross-link density. Normalized dynamic mechanical spectra (DMS) show that the film samples have higher rubbery plateau modulus. The magnitude of the area under the tan δ curve at T_g indicates greater flexibility of polymer segments in foam sample. Structure-property relationships of cellular materials can be established by characterizing film samples because a parallel trend exists between each group. © 1994 John Wiley & Sons, Inc.     

A polymer network based on thermoplastic polyurethane and ethylene-propylene-diene elastomer via melt blending: morphology, mechanical properties, and rheology

Blends of thermoplastic polyurethane (TPU) and ethylene-propylene-diene elastomer (EPDM) were prepared via a melt blending, and morphology, mechanical properties, and rheology were studied. Scanning electron microscopy (SEM) micrographs demonstrated that a network of EPDM domain was formed in TPU matrix, and became finer and more perfect with addition of 8 wt% EPDM into TPU. Dynamic mechanical analysis (DMA) and Fourier transformed infrared spectroscopy (FTIR) investigation indicated that EPDM was thermodynamically miscible with the soft segments of TPU and incompatible with the hard segments. The formation of the network was resulted from the competition of compatible and incompatible segments of TPU with EPDM. The tensile strength and elongation at break achieved a significant improvement with addition of EPDM, and obtained the optimum values of 39.21 MPa and 2659%, respectively, when EPDM content was 8 wt%. PEO-g-MA as a compatibilizer was employed to improve the compatibilization between EPDM and the hard segments of EPDM, and consequently, the network became finer and more perfect. The evaluation of rheological properties revealed that the introduction of EPDM into TPU resulted in a reduction of the viscosity at high shear rate and a decrease of the flow activation energy; thus the processability of the blends was improved.     

Preparation and dielectric properties of polyimide foams containing crosslinked structures

In order to obtain cellular materials with low dielectric properties, crosslinked polyimide foams were prepared using 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride (BTDA), 4,4′‐oxydianiline (ODA) and 2,4,6‐triaminopyrimidine (TAP) as monomer via a poly(ester‐amine salt) precursor process. The structures of the precursors and the polyimide foams were characterized by thermogravimetric analysis (TGA) and FT‐IR, while the morphologies of the polyimide foams were viewed from scanning electron microscopy (SEM) measurements. The results revealed that the poly(ester‐amine salt) precursor containing TAP could successfully be converted to a crosslinked polyimide foam with relatively uniform cell structure. Also, the crosslinking of TAP improved the mechanical properties of foams in comparison with the non‐crosslinking systems. With increasing content of TAP, the dielectric constants of the polyimide foams decreased gradually. For the foam with TAP molar ratio at 15%, the dielectric constant was as low as 1.77 at the frequency of 10 kHz. Though the thermal resistance decreased slightly for crosslinked foams, the decomposition temperatures were still maintained above 520°C. Copyright © 2006 John Wiley & Sons, Ltd.     

Study on microstructure and mechanical properties relationship of short fibers/rubber foam composites

Research on short fibers/rubber foam composites is rarely found in the literature. In this paper, microcellular rubber foams unfilled (MF), strengthened by pretreated short fibers (MFPS) and untreated short fibers (MFUS) are prepared, respectively. The microstructure and mechanical properties of the three composites have been studied via scanning electron microscope (SEM) and mechanical testing, respectively. The SEM results show that both pretreated and untreated short fibers disperse uniformly in the composites and in bidimensional orientation. Moreover, the pretreated short fibers have much better adhesion with the rubber matrix than untreated ones. The experimental results also indicate that the introduction of short fibers is mainly responsible for the great enhancement of most mechanical properties of the microcellular rubber foams, and the good interfacial adhesion of the short fibers with the matrix contributes to the more extensive improvement in the mechanical properties. It is also found that the reinforcement effect of short fibers to compressive modulus strongly depends on the density of microcellular rubber foams, the orientation of short fiber and the deformation ratio. The compressive modulus of microcellular rubber foams at the normalized density less than 0.70 and beyond 0.70 is predicted by the modified Simple Blending Model and the Halpin-Kerner Model, respectively. The theoretically predicted values are in good accordance with the experimental results.     

Preparation and properties of polyimide/chopped carbon fiber composite foams

In this study, a series of reinforced polyimide (PI)/carbon fiber (CF) composite foams were fabricated through thermal foaming of polyester ammonium salt (PEAS) precursor powders. The PEAS precursor powders containing different contents of chopped CF were synthesized from benzophenone‐3,3′,4,4′‐tetracarboxylic dianhydride (BTDA) and 4,4′‐diaminodiphenyl ether (ODA). The effects of different CF loadings on foaming behavior of PEAS/CF composite precursor powders, final cellular morphology, and physical properties of PI composite foams were investigated. The results revealed that the chopped CF acted as nucleation agent in the foaming process. The dispersion of CF can be evaluated using digital microscope. It is interesting to find that the chopped CF were highly oriented along the direction of cell arrises. As a result, the mechanical properties of PI foams were significantly enhanced owing to the incorporation of chopped CF. Furthermore, the thermal stability of PI composite foams were also slightly improved owing to fine dispersion of CF. In addition, the PI/CF composite foam shows uniform cell size distribution and the best comprehensive physical properties as chopped CF loading at around 6 wt%. Copyright © 2016 John Wiley & Sons, Ltd.     

The role of microstructure on the mechanical properties of polyurethane foams containing thermoregulating microcapsules

Rigid polyurethane foams with up to 50 wt% of microcapsules from LDPE-EVA containing Rubitherm^®RT27 were synthesized. The influence of microcapsules on the foams density, microstructure and mechanical resistance was studied. Cell size and strut and wall thicknesses were analyzed by SEM. The relationships between densities and foam microstructures with their Young's moduli and collapse stress were found by the Gibson and Ashby formulations and the Kerner equation for mechanical properties of composites. It was found a cell structure change from polyhedral closed-cells to spherical or amorphous open-cells. A good agreement between the experimental and theoretical data was observed but requiring a cell form factor. Thus, Fitting parameters confirmed the high trend of these microcapsules to be incorporated into the foam cell walls and the form factors depicted the abrupt change of cell morphology. Thus, these equations are suitable for predicting the mechanical properties of foams containing fillers of low mechanical resistance.     

The effects of high magnetic field on the morphology and microwave electromagnetic properties of MnO2 powder

MnO₂ with a sea urchin-like ball chain shape was first synthesized in a high magnetic field via a simple chemical process, and a mechanism for the formation of this grain shape was discussed. The as-synthesized samples were characterized by XRD, SEM, TEM, and vector network analysis. The dielectric constant and the loss tangent clearly decreased under a magnetic field. The magnetic loss tangent and the imaginary part of the magnetic permeability increased substantially. Furthermore, the theoretically calculated values of reflection loss showed that the absorption peaks shifted to a higher frequency with increases in the magnetic field strength.     

Morphology, morphology development and mechanical properties of polystyrene/polybutadiene blends

Polystyrene/polybutadiene (PS/PB) blends with different plastic/rubber ratios were prepared by melt mixing. A detailed investigation on phase morphology development of 30/70 wt.% PS/PB blends as a function of processing conditions was quantitatively analyzed. Morphology is developed at the initial stages of mixing. Suitable blending conditions resulting in optimum phase morphology were obtained at 180 °C, 60 rpm and at 8 min mixing time. Phase morphologies of the blends were also studied as a function of composition. Mechanical properties of the blends were measured. Attempts were made to correlate the morphologies with the properties. Parallel-Voids model has been applied to characterize phase morphology of these blends.     

Antibacterial nanocomposite supporting cell growth and spheroid formation by chemical surface treatment of polymer foil

Octenidine dihydrochloride (OCT) has a wide spectrum of antibacterial, antifungal and virucidal activity. OCT is also newly used in tissue engineering. The aim of this work was to create a new nanocomposite consisting of OCT-grafted polymer with (i) antibacterial effect and/or (ii) surface for better cell adhesion and proliferation. The polymer foils were chemically activated with Piranha solution and subsequently grafted with OCT. Changes in surface properties before and after modifications were detected by electrokinetic analysis, goniometry, atomic force microscopy, scanning electron microscopy and X-ray photoelectron spectroscopy. The final nanocomposite polymer/OCT exhibits antibacterial activity against Staphylococcus epidermidis (S. epidermidis). The new nanocomposite material has also been shown to support the growth of B14 cell culture on the substrate and to form cell multilayers, which could lead to the formation of spheroids. This behaviour strongly depends on the concentration of OCT grafted onto the polymer surfaces. This new nanocomposite could be used in medicine, for bioapplications, environmental protection.     

Effect of ionomers on mechanical properties, morphology, and rheology of polyoxymethylene and its blends with methyl methacrylate-styrene-butadiene copolymer

Two ionomers, ethylene-methacrylic acid copolymer ionized with sodium cation (EMA-Na) and zinc cation (EMA-Zn), were employed as impact modifiers to prepare blends with polyoxymethylene (POM) via a melt extrusion. A copolymer of methyl methacrylate-styrene-butadiene (MBS) used as a co-impact modifier was also incorporated into the blends. The mechanical properties, thermal properties, morphology, and rheology were studied. A moderate toughening was observed for POM/ionomer binary blends, which was attributable to the rubbery natural and good adhesion of the ionomers. EMA-Zn exhibited a much better toughening effect than EMA-Na because of its higher elasticity and stronger interaction with POM. The incorporation of the ionomers into POM/MBS blends resulted in an improvement of mechanical properties, which was attributable to the compatibilizing effect of ionomer on POM/MBS blending system. The observation of scanning electron microscopy demonstrated that the finer phase domains were caused by incorporation of ionomers, which, acting as a compatibilizer as well as an impact modifier, reduced the interfacial tension and improved the interfacial adhesion between the phases. Differential scanning calorimetry investigation indicated that the presence of ionomer in the blends disturbed the crystallization of POM and resulted in a decrease in the crystallinity of POM. The evaluation of melt flow index revealed an increase in viscosity of the blends by incorporation of the ionomers, which was caused the ionic interaction between POM and the ionomers.     

Evaluation of the mechanical and morphological properties of long fibre reinforced polyurethane rigid foams

This paper examines the effect of glass fibre reinforcements on the mechanical and morphological properties of polyurethane rigid foams. The processing parameters of the polyurethane foam were maintained constant while the influence of the filler was evaluated in terms of fibre mass content variation (5%, 10% and 20%) and fibre length variation (12.5 mm, 25 mm and 50 mm). Tests were carried out in compression, three-point bending, tension and shear for all material configurations, the variation in fibre mass content having a larger influence on mechanical properties than fibre length. The structure of the specimens was investigated using Scanning Electron Microscopy and Computer Tomography in order to investigate the filler influence on morphology and the scatter in results.     

Dynamic mechanical properties of immiscible polymer systems with and without compatibilizer

Blends of polyamide12 (PA12) and isotactic polypropylene (PP) were prepared by melt mixing, in an internal mixer, in the presence and absence of compatibiliser. The compatibiliser used was maleic anhydride grafted PP (PP-g-MA). The dynamic mechanical properties of the blends with and without compatibiliser were studied. Although compatibilization shifted the glass transition temperatures (T_g's) of component polymers only marginally, it significantly enhanced the storage modulus of the blends. The storage moduli of the uncompatibilised blends were compared with those predicted by theoretical models. Correlation between the dynamic mechanical properties of both compatibilised and uncompatibilised blends and their phase morphology was made.     

Rheology, morphology and mechanical properties of polyethylene/ethylene vinyl acetate copolymer (PE/EVA) blends

Rheology, morphology and mechanical properties of binary PE and EVA blends together with their thermal behavior were studied. The results of rheological studies showed that, for given PE and EVA, the interfacial interaction in PE-rich blends is higher than EVA-rich blends, which in turn led to finer and well-distributed morphology in PE-rich blends. Using two different models, the phase inversion composition was predicted to be in 45 and 47 wt% of the PE phase. This was justified by morphological studies, where a clear co-continuous morphology for 50/50 blend was observed. The tensile strength for PE-rich blends showed positive deviation from mixing rule, whereas the 50/50 blend and EVA-rich blends displayed negative deviation. These results were in a good agreement with the results of viscoelastic behavior of the blends. The elongation at break was found to follow the same trend as tensile strength except for 90/10 PE/EVA blend. The latter was explained in terms of the effect of higher co-crystallization in 90/10 composition, which increased the tensile strength and decreased the elongation at break in this composition. The results of thermal behavior of the blends indicated that the melting temperatures of PE and EVA decrease and increase, respectively, due to the dilution effect of EVA on PE and nucleation effect of PE on EVA.     

Structure,morphology, and properties of LDPE/sepiolite nanofiber nanocomposite

Sepiolite (SEP) nanofibers have been modified by grafting with poly(pentaerythritol diphosphonate dichloride‐hexamethylendiamine) (PSPHD) and compounded with low density polyethylene (LDPE) to form a nanocomposite. The various modified SEPs were characterized by X‐ray photoelectron spectroscopy, Fourier transform infrared, transmission electron microscopy (TEM), and thermogravimetric analysis. The Fourier transform infrared and X‐ray photoelectron spectroscopy tests show that covalent bonding exists between SEP fiber and modifiers. The nanoscale size and morphologies of SEP fiber and modified SEP nanofibers can be observed clearly by TEM. The thermogravimetric analysis results reveal that the multi‐step thermal degradation process of SEP fiber is changed by grafting modification. The various LDPE/SEP nanocomposites were characterized by scanning electron micrograph, TEM, dynamic mechanical analysis, and tensile test. The results suggest that a good interfacial modification effect has been obtained between PSPHD‐SEP and LDPE matrix. A particular improvement in tensile strength is reflected in tensile tests. Dynamic mechanical analysis shows that the storage moduli (E') of PSPHD‐SEP/LDPE nanocomposites are much higher than that of neat LDPE and a‐SEP/LDPE systems. Copyright © 2015 John Wiley & Sons, Ltd.     

Monitoring morphological and optical properties on hybrid porous polymer films

This work focuses on an optical and morphological comparative study of hybrid functional polymer porous films on glass substrates using the spin coating technique. The covering of these membranes, by a predeposited Zn²⁺ seed layer, was done applying the dip casting technique, which allows the synthesis of a large area and the control of the orientation of ZnO nanoparticles. It was possible to observe changes on the optical properties and surface morphology, which were attributed to both the spatial structure of the macromolecule and their interaction with the inorganic nanoparticles. It was also clear that hybrid porous matrices exhibit a blueshift with decreasing particle size.     

Flame‐retardant and mechanical properties of phenolic foams toughened with polyethylene glycol phosphates

Three kinds of polyethylene glycol phosphates (PEGPs) toughening agents were synthesized by esterification of phosphorus pentoxide (P₂O₅) with polyethylene glycol and characterized by Fourier transform infrared spectra and ³¹P nuclear magnetic resonance. A series of lightweight phenolic foams toughened with different loadings of PEGPs were prepared. Optical microscopy results show that the addition of PEGPs with small molecular weight PEG improves the structural homogeneity of phenolic foams obviously. The flame retardancy of toughened phenolic foams was evaluated by using UL 94, limiting oxygen index, and cone calorimeter. The results indicate that the incorporation of PEGPs not only increases the toughness of phenolic foams but also improves their flame retardancy. Moreover, the thermal stability of PEGPs and the toughened foams was investigated by thermogravimetric analysis. Copyright © 2013 John Wiley & Sons, Ltd.     

Effects of Zinc oxide nanoparticles on the morphology and viscoelastic properties of polyamide 6/poly(butylene terephthalate) blends

The morphology of polyamide 6/poly(butylene terephthalate)(PA6/PBT, 70/30, W/W) blends filled with pristine Zinc oxide(ZnO) nanoparticles and ZnO surface-modified by γ-glycidoxypropyltrimethoxysilane(K-ZnO) was investigated. The incorporation of ZnO and K-ZnO by one-step compounding both resulted in a smaller size and narrower distribution of PBT domains and the effect of ZnO was greater than K-ZnO. To reveal the underlying mechanism, two-step compounding in which ZnO or K-ZnO was premixed with PA6 or PBT was conducted and the finest morphology was achieved when mixing PA6 with premixed PBT/ZnO. Transmission electron microscopy(TEM) demonstrated that ZnO was distributed in PBT in all cases and K-ZnO was enriched at the interface except when K-ZnO was premixed with PBT. ZnO and K-ZnO caused a deterioration in the melt rheological properties of PBT, which played a dominating role in the morphological changes. In addition, the interfacial localization of K-ZnO enhanced the dynamic rheological properties of PA6/PBT blends substantially.     

Dependence of electromagnetic wave absorption properties on the topography of Ni anchoring on reduced graphene oxide

Specific topographic Ni anchoring on reduced graphene oxide(rGO) composites show an astronomical potential as effective wave absorbers due to the synergistic electromagnetic loss effects.Herein,Ni/rGO composites with different topography were successfully prepared via hydrothermal in-situ reduction method.The structure and morphology characteristics revealed that particle-like,chain-like,coin-like and flower-like Ni were closely anchored onto rGO,respectively.The electromagnetic wave absorption(EMA) performance revealed that chain-like Ni/rGO exhibited the optimal reflection loss of-43.7 dB with a thickness of 1.8 mm as well as the EAB of 6.1 GHz at 2.0 mm among all samples due to the good impedance match and the synergistic dielectric and magnetic losses.Besides,one conclusion can be drawn that excellent magnetic coupling effect and impedance matching were the main reasons for significantly improving the EMA performance.Considering the systematic dependence of morphology on EMA,this work provides a perspective for designing high-performance absorbing materials.