J-integral evaluation of nanoclay-modified HDPE/PA6 microfibrillar composites

Microfibrillar composites (MFC) are polymer-polymer composites with many advantages, including good dispersion and bonding of in-situ generated fibrils. Recently, it has been shown that their performance can be enhanced by suitable addition of organophilized montmorillonite (oMMT) provided the numerous oMMT-induced effects are harmonized. This work deals with evaluation of resistance against unstable crack propagation (J-integral) in combination with Charpy and tensile impact strength methods, and SEM observation of fibrils shape and size and fracture surfaces. The results indicate that addition of PA6 inclusions and oMMT to relatively ductile HDPE reduces toughness evaluated using Charpy and J-integral. The fact that tensile impact strength is not reduced by oMMT indicates the importance of the impact testing mode for MFC. Of importance is the fact that formation of PA6 fibres reinforced with oMMT practically does not reduce toughness. Hence, the drawn oMMT-modified system with significantly higher stiffness and practically unchanged fracture resistance can be obtained. Combination of the complex effect of oMMT and in-situ fibrils reinforcement present a tool to attain polymer systems with enhanced well-balanced properties.     

Ageing effects and internal stresses in quenched unfilled and clay-filled high density polyethylene

The stress relaxation and creep behaviour of high density polyethylene (HDPE), unfilled or filled with clay particles, were measured after different ageing times after quenching from 120 °C. The measurements were performed at room temperature in the uniaxial extension mode. Ageing time had a pronounced influence on the viscoelastic properties, e.g. the creep curves shifted to longer times with increasing ageing time. The internal stresses, as evaluated from stress relaxation data, were found to increase markedly when the ageing period was extended, and it was suggested that this behaviour may be associated with relaxation of thermal residual stresses. It was furthermore suggested that the change in residual stresses, in addition to the physical ageing process, could also affect the ageing behaviour of HDPE, i.e. the change in viscoelastic properties with ageing time. Clay addition changes the ageing behaviour of HDPE, which could be attributed to a change in the internal stress dependence of the ageing time and/or to a difference in the physical ageing process. The effects of a surface treatment on the ageing of HDPE-clay composites are also evaluated and discussed.     

Basalt fibre-reinforced high density polyethylene composite development using the twin screw extrusion process

Offshore renewable energy can lead the way towards sustainable energy harvesting and support the achievement of the CO2 reduction target by 2030. To achieve this goal it is necessary to decrease the manufacturing and deployment cost of the offshore devices. This paper focusses on the mechanical, chemical and microstructural assessment of a novel high density polyethylene (HDPE) reinforced with short basalt fibres for potential application as a hull material for wave energy devices. The choice of short fibres ensures the new composite can utilise existing low cost manufacturing methods for HDPE structures. In particular this study compares the properties of material with a recycled HDPE matrix with the properties of a material using a virgin HDPE matrix. The mechanical properties achieved by the novel composites exceed an improvement of ~300% in the properties of the monolithic polymer hence indicating the potential of this material, both for recycled and virgin HDPE. Furthermore, exploration in detail of the interaction fibres/matrix indicated the dynamic reaction between coupling agent and polymeric matrix showing the formation of molecular bonding perpendicular to the fibres, hence enhancing a 3D network that further increases the reinforcement abilities of the fibres.     

The addition of clay on the mechanical properties of surface‐treated CF‐filled PA66 composites

Polyamide 66 (PA66) composites filled with clay and carbon fiber (CF) were prepared by twin‐screw extruder in order to study the influence of nanoparticle reinforcing effect on the mechanical behavior of the PA66 composites (CF/PA66). The mechanical property tests of the composites with and without clay were performed, and the fracture surface morphology was analyzed. The results show that the fracture surface area of the clay‐filled CF/PA66 composite was far smoother than that of the CF/PA66 composite, and there formed a tense interface on the CF surface after the addition of clay. The tensile and flexural strength of CF/PA66 composites with clay was improved. The impact strength decreased because of the high interfacial adhesion. In conclusion, the addition of clay favored the improvement of the higher interface strength and so had good effect on improving the tensile and flexural properties of the composites. Copyright © 2017 John Wiley & Sons, Ltd.     

Effects of matrix molecular weight on structure and reinforcement of high density polyethylene/mica composites

Three types of high-density polyethylene(HDPE)with different molecular weights(high,medium and low)were adopted to evaluate the influence of matrix molecular weight on the structure-property relation of injection-molded HDPE/mica composites through a combination of SEM,2d-WAXS,DSC,DMA and tensile testing.Various structural factors including orientation,filler dispersion,interfacial interaction between HDPE and mica,etc.,which can impact the macroscopic mechanics,were compared in detail among the three HDPE/mica composites.The transcrystallization of HDPE on the mica surface was observed and it exhibited strong matrix molecular weight dependence.Obvious transcrystalline structure was found in the composite with low molecular weight HDPE,whereas it was hard to be detected in the composites with increased HDPE molecular weight.The best reinforcement effect in the composite with low molecular weight HDPE can be understood as mainly due to substantially improved interfacial adhesion between matrix and mica filler,which arises from the transcrystallization mechanism.     

Isothermal crystallization kinetics,morphology, and thermal conductivity of graphene nanoplatelets/polyphenylene sulfide composites

Graphene nanoplatelets (GNP) and polyphenylene sulfide (PPS) were used as filler and matrix, respectively, to produce composites. The PPS/GNP thermal composites were prepared via a melt blending method. The effects of GNP on crystallization behavior and kinetics, morphology, and thermal properties of PPS/GNP composites were investigated. To determine the isothermal crystallization kinetics parameters and isothermal crystallization activation energy, the Avrami model was used to comparatively analyze the relevant DSC experimental data. The results show that GNP provides an obvious heterogeneous nucleation effect on PPS to accelerate the crystallization and decrease isothermal crystallization activation energy. Thermal conductivity values of PPS/GNP composites with various GNP contents revealed that GNP remarkably increases thermal conductivity of composites mainly via a layered dispersion in PPS matrix. Thermal conductivity also increased with increasing GNP content, which was further improved at elevated temperatures. The thermal conductivities of PPS composite containing 30 mass% of GNP were 1.156 and 1.350 W m^?1 K^?1 at 30 and 110 °C, respectively, indicating an increase of more than 3 times compared with the neat PPS.     

Enhanced Reproducibility of Positive Temperature Coefficient Effect of CB/HDPE/PVDF Composites with the Addition of Ionic Liquid

Developing an effective method for improving the reproducibility of positive temperature coefficient(PTC) effect is of great significance for large-scale application of polymer based PTC composites, owing to its contribution to the security and reliability. Herein, we developed a carbon black(CB)/high density polyethylene(HDPE)/poly(vinylidene fluoride)(PVDF) composite with outstanding PTC reproducibility, by incorporating 1-octyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide([OMIm][NTf_2]) into the composite. After multiple repeated temperature cycles, the PTC performance of as-prepared material keeps almost unchanged and the varition of resistance at room temperature is less than 7%. Our studies revealed that [OMIm][NTf2] contributes to the improvement of PTC reproducibility in two ways:(i)it acts as an efficient plasticizer for refining the co-continuous phase morphology of HDPE/PVDE blends;(ii) it inhibits the crystallization of PVDF through the dilution effect, leading to more overlaps of the volume shrinkage process of HDPE and PVDF melt which results in the decrease of interface gap between HDPE and PVDF. This study demonstrated that ionic liquids as the multifunctional agents have great potential for improving the reproducibility in the application of the binary polymer based PTC composites.     

Date palm fibre filled recycled ternary polymer blend composites with enhanced flame retardancy

Flammability of recycled polypropylene (PP)/low density polyethylene (LDPE)/high density polyethylene (HDPE) ternary blends containing date palm fibres is investigated in this study. Melt blending is used for the composite preparation and the palm fibres induce good mechanical strength to the blend composites. The effect of flame retardant magnesium hydroxide, is studied through the limiting oxygen index analysis and cone calorimeter studies. Morphology of the palm fibres in presence of fire retardant reveals interesting facts of base hydrolysis. Since the polymers used are recycled ones and the fibres are obtained from the date palm leaves, the whole composite manufactured stands as low cost, less energy consuming and environmental friendly. Though the flame retardant reduced the mechanical properties, the palm fibres strengthened the whole composite thus helping to achieve the flame retardancy and mechanical properties simultaneously. Flame retardancy is correlated with the thermal degradation and thermal conductivity of the blend fibre composites as well.     

Pitfalls in the evaluation of impact fracture of polymer-based materials

The fracture behaviour of a number of short- and long-GF/polypropylene-based materials, long-GF reinforced nylon-6,6 and CF/epoxy composites was assessed using an instrumented impact tester. A meaningful assessment of the mechanical response of the specimens to the instrumented loading was shown to depend on the stability of the specimen support system and hence specimen resonance. The fracture properties (K_c and G_c) were in general independent of specimen dimensions and moulding flaws in the case of unfilled polypropylene. Fibre-containing systems demonstrated significant variation in the properties as a function of fibre distribution. Preparation of the test-pieces had a marked effect, particularly for specimens containing a high concentration of long fibres. An equivalent notch depth for specimens containing a machined notch and dispersed fibres is defined.     

Effects of Graphene Nanoplatelets on Mechanical and Fire Performance of Flax Polypropylene Composites with Intumescent Flame Retardant

The integration of intumescent flame-retardant (IFR) additives in natural fiber-based polymer composites enhances the fire-retardant properties, but it generally has a detrimental effect on the mechanical properties, such as tensile and flexural strengths. In this work, the feasibility of graphene as a reinforcement additive and as an effective synergist for IFR-based flax-polypropylene (PP) composites was investigated. Noticeable improvements in tensile and flexural properties were achieved with the addition of graphene nanoplatelets (GNP) in the composites. Furthermore, better char-forming ability of GNP in combination with IFR was observed, suppressing HRR curves and thus, lowering the total heat release (THR). Thermogravimetric analysis (TGA) detected a reduction in the decomposition rate due to strong interfacial bonding between GNP and PP, whereas the maximum decomposition rate was observed to occur at a higher temperature. The saturation point for the IFR additive along with GNP has also been highlighted in this study. A safe and effective method of graphene encapsulation within PP using the fume-hood set-up was achieved. Finally, the effect of flame retardant on the flax–PP composite has been simulated using Fire Dynamics Simulator.     

HDPE solution crystallization induced by electrospun PA66 nanofiber

Nanohybrid shish?Ckebab (NHSK), induced by polyamide 66 (PA66) nanofiber, was successfully fabricated in high-density polyethylene (HDPE)/xylene solution via isothermal crystallization. The crystalline morphological features of NHSK were observed by scanning electron microscopy. In the structure of NHSK, PA66 nanofiber serves as shish and HDPE lamellae act as kebabs periodically surrounding the nanofiber. Additionally, it reveals that both HDPE solution concentration and crystallization time have significant effects on the size of HDPE kebab. That is, as the concentration and crystallization time increase, the diameter of the kebab increases. Moreover, when crystallization time further increases, the crystals decorated on PA66 nanofiber exhibit a three-dimensional growth (i.e., aggregate of crystallites) rather than a two-dimensional one (i.e., disk-like lamellae normal to the axis of nanofiber).     

Calorimetric investigations of high density polyethylene/polyaniline composites

Summary Electrically conductive composites containing high density polyethylene (HDPE) and polyaniline (PANI) - dodecylbenzenesulfonic acid (DBSA) complex were prepared in situ by bulk oxidative polymerization of aniline (ANI) in presence of DBSA. Their thermal behaviour and crystallinity parameters were studied for the first time by using differential scanning calorimetry (DSC). It was found that the presence of the conductive complex does not affect the crystalline structure of the matrix polymer neither during in situ polymerization of ANI in powdered HDPE nor upon heating of HDPE/PANI·DBSA composite up to 180°C followed by fast cooling.     

Friction and wear mechanisms of polyamide 66/high density polyethylene blends

Polyamide 66 (PA66)/high density polyethylene (HDPE) blends having miscible structure were produced by compatibilization of HDPE grafted with maleic anhydride (HDPE‐g‐MAH). Mechanical and tribological properties of blends in different compositions were tested. It was found that the polymer blends greatly improved the mechanical properties of PA66 and HDPE. Blending HDPE with PA66 significantly decreased the friction coefficient of PA66; the friction coefficients of blends with different compositions were almost the same and approximately equal to that of pure HDPE; the blends with 80 vol % PA66 exhibited the best wear resistance. The transfer films, counterpart surfaces, and wear debris formed during sliding were investigated by Scanning Electron Microscopy (SEM), and Differential Scanning Calorimetry (DSC) analysis was further carried out on wear debris. These investigations indicated that the thermal control of friction model is applicable to PA66/HDPE blend, that is the friction coefficient of blend is governed by the HDPE component, which possesses a lower softening point relative to the PA66 component in this system. The wear mechanism of PA66/HDPE blend transforms from PA66 to HDPE as the HDPE content increases. PA66, as the component with higher softening point, increases the hardness of blend, enhances the ability of blend to form a transfer film on the counterface, and inhibits the formation of larger belt‐like debris of HDPE, at the same time, the presence of self‐lubricating HDPE in the system decreases the friction coefficient and the frictional heat, all of these factors are favorable for the wear resistance of PA66/HDPE blend. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2514–2523, 2005     

Biodegradable single-polymer composites from polyvinyl alcohol

The microstructure and thermomechanical behaviour of a novel fully biodegradable polyvinyl alcohol (PVOH)-based single-polymer composite (SPC) is presented. Three kinds of PVOH stapled fibres, having different melting temperatures and tensile mechanical properties, were considered as a reinforcement, whilst plasticized PVOH granules were selected as a continuous matrix. Calorimetric tests on the constituents showed significantly different melting temperatures between the matrix and the fibres, thus evidencing adequate processing windows for the preparation of SPCs. On the other hand, scanning electron microscopy on the cryofractured surfaces of melt-mixed and compression-moulded SPCs experimentally proved that the morphological integrity of the reinforcement was maintained only when high melting temperature fibres were utilized. Quasi-static mechanical tensile tests highlighted the capability of the selected PVOH fibres to remarkably increase the elastic modulus, the stress at yield and the Vicat softening temperature of the PVOH matrix. Moreover, dynamic storage modulus and glass transition temperature of SPC increased with respect to the neat PVOH over the whole range of considered temperatures, whilst short-term creep stability was strongly improved, proportionally to the fibre content. The application of a time–temperature superposition principle to creep data confirmed the effectiveness of these fibres in increasing the long-term creep stability of the resulting materials.     

Influence of homogenization and drying on the thermal stability of microfibrillated cellulose

Homogenization has been used to release microfibrils from cellulose fibres to produce microfibrillated cellulose (MFC). Oven drying, atomization or freeze-drying were used to dry MFC. Morphological differences were observed linked to the compaction of the system and the formation of microfibril agglomerates. Thermal stability of the dried MFC, checked by TGA, decreased after homogenization and drying. Char level at the end of the pyrolysis was higher than for cellulose fibres. Derivative TGA (dTGA) showed a shoulder around 250 °C for the dried MFC. Volatile degradation product detection by FTIR spectroscopy (FTIR) coupled to TGA and DSC showed that the shoulder corresponds to expected dehydration reactions of the cellulose. Increasing the contacts between microfibril(s) (bundles) and agglomerates of the freeze-dried MFC by compression promoted dehydration reactions. Homogenization and drying modified the thermal properties of the MFC. No significant influence of freeze-drying kinetics on the thermal behaviour of the MFC was observed.     

Mechanical behavior of high density polyethylene and its carbon nanocomposites under quasi-static and dynamic compressive and tensile loadings

The main objective was to characterize and compare the tensile and compressive mechanical behavior of polymer nanocomposites under both quasi-static and dynamic compressive and tensile loadings. The materials studied included HDPE (high density polyethylene), HDPE/CNF (carbon nanofiber) and HDPE/CNF-GNP (graphite nanoplatelet). Microstructure analyses were also conducted to gain insight into the possible deformation and fracture mechanisms for the observed macroscopic mechanical behavior. The tensile strengths were observed to be lower than the corresponding compression strengths under dynamic loadings, but higher under static loadings. Regarding the strengthening effects due to nanofillers, it was observed that addition of GNP appeared to have somewhat reduced the compressive strength, but improved the tensile strength. Possible mechanisms for the observed tension-compression asymmetry exhibited by both the macroscopic behavior and the reinforcement effects are discussed.     

Structure and mechanical properties of SRP/HDPE/POE (EPR or EPDM) composites

The effects of dicumyl peroxide (DCP) and ethylene-octylene copolymer (POE), ethylene-propylene copolymer (EPR) or ethylene-propylene-diene terpolymer (EPDM) on the structure and properties of scrap rubber powder (SRP)/high-density polyethylene (HDPE) composites were studied. Torque and gel content results show that DCP promotes crosslinking of the SRP/HDPE/POE (EPR or EPDM) composites. The SRP/HDPE/POE (EPR or EPDM) composites containing a small amount of DCP have better mechanical properties than their corresponding composites without DCP. Highest tensile strength and elongation at break are found in the dynamically vulcanized SRP/HDPE/POE composite. Scanning electron microscopy (SEM) results show that good bonding between SRP and matrix is formed in the SRP/HDPE/POE (EPR or EPDM) composites with DCP.     

纤维状填料/HDPE复合体系的导电渗流与流变渗流行为的关系

研究了纤维状导电材料不锈钢纤维(SSF)填充高密度聚乙烯(HDPE)导电复合体系的导电渗流与流变渗流行为之间的关系,并与颗粒状导电颗粒炭黑(CB)/HDPE导电复合体系进行了比较.发现当SSF含量极低(0.3vol%)时,SSF/HDPE体系即发生导电渗流现象,且导电渗流转变区域极窄;而仅当SSF含量达到4.8vol%时,该复合体系才表现出流变渗流现象,这一结果与CB/HDPE体系及纳米级导电纤维填充体系截然不同.此外,通过正温度系数效应的研究发现SSF形成的导电通路稳定性高于CB/HDPE体系.我们认为,SSF/HDPE体系呈现的这些特点均与SSF较大的直径及长径比且其导电通路及流变渗流网络的形成机理不同有关.     

The mechanical properties of plasma‐treated carbon fiber reinforced PA6 composites with CNT

The aim of this work is the evaluation of the effects of plasma treatment and the addition of CNT on the mechanical properties of carbon fibre/PA6 composite. A powder impregnation process with integrated inline continuous plasma of carbon fibers was used to produce CF/PA6 composite. CF/PA6 composite was processed into test laminates by compression moulding, and interface dominated composite properties were studied. The tensile and impact strength of composites containing CNT and plasma‐treated carbon fibres improved obviously. The tensile strength of nanocomposite largely increases with the increasing of the CNT content and then decreases when the CNT content is over 2%. The hydroxyl groups of the fibers surface are in favor of the wettability of carbon fibers by the polar matrix resin, which is resulting in a further interaction of the fiber surface with the curing system of the matrix resin.     

PE/CB复合材料的辐照效应

研究了两种炭黑(CB)对PE的影响及PTC功能材料挤出后的特性，发现挤出后粒子和聚合物取向对材料电性能都有较大影响。经γ射线辐照后HDPE／CB功能复合材料稳定性大为提高，初步探讨了辐射对PTC功能材料稳定性的影响。结合辐射交联等方法提高材料的稳定性。用扫描电镜(SEM)观测了一系列PE／CB的形态、CB的分布、链段的分子运动，并结合Fisher的toy model对PE／CB机制做了较系统的解释。