Low velocity impact and pseudo-ductile behaviour of carbon/glass/epoxy and carbon/glass/PMMA hybrid composite laminates for aircraft application at service temperature

Carbon/glass hybrid composite (CGHC) laminates are some of the most promising composites for lightweight applications. Sometimes these laminates are used in warm environment, such as aircraft frame structures, and this may affect their performance. In order to investigate this issue, the present research aims to study the effect of temperatures on the impact behavior and pseudo-ductile behaviour of CGHC in presence of different types of thermosets “epoxy” and thermoplastic “acrylic poly-methyl methacrylate-PMMA”. The experiments were started with making of CGHC laminates from different stacking sequences of unidirectional carbon and woven glass fibre layers, using a vacuum-assisted resin transfer method followed by curing treatment. In addition to CGHC laminates, four other neat batches (Carbon/epoxy, Carbon/PMMA, Glass/epoxy, Glass/PMMA) were prepared for comparison. The low velocity impact behaviour of the fabricated panels was evaluated at high temperatures (60 °C and 80 °C) according to ISO 6603-2 standard, using drop tower, while pseudo-ductile behaviour and ductility index (DI) of the specimens were estimated based on the measured total energy and elastic energy. Also, the low-velocity impact response was modeled mathematically based on a modified energy-balance model to predict the absorbed energies. Finally, the failure mechanisms were examined using optical microscope to determine the influence of these damage growth on DI of the composites under different temperatures. The results showed that the impact energy response of both hybrid composites i.e. epoxy and PMMA was stable even as the temperature rose, however, carbon/glass/PMMA exhibited better performance compared with carbon/glass/epoxy with an increase in impact energy response estimated at 50% (25 °C) and 53% (80 °C). Also, the pseudo-ductile phenomenon was strongly evident, which facilitates the predictablility of failure.     

Mechanical characterization of a new Kevlar/Flax/epoxy hybrid composite in a sandwich structure

Natural fibers are inexpensive, biodegradable, and have similar specific properties to some synthetic fibers. Hardly any previous investigations exist of a composite made of multiple layers of pure Kevlar fiber fabric and pure Flax fiber fabric in a “sandwich structure”, but it only measured impact properties. The composite was made of 12 Flax/epoxy layers at the core in 3 possible configurations (i.e. [0]_12F, [0/90]_6F, or [±45]_6F) that were sandwiched by 2 Kevlar/epoxy layers (i.e. plain weave) on each side. This study showed maximum change in the mechanical properties with respect to Flax/Epoxy for tension (+137.85% in E_T, and +171.22% in σ_UT), compression (+171.22% in E_c, and −10.6% in σ_UC), 3-point bending (−11.54% in E_B, and +2.19 in σ_UB), torsion (−5.31% in G, and 395.82% in τ), and water absorption (60.04%). This novel hybrid composite may be useful for research and industry applications.     

Mechanical properties of polyimide/multi-walled carbon nanotube composite fibers

A series of polyimide (PI)/multi-walled carbon nanotube (MWCNT) composite fibers were prepared by copolymerizing a mixture of monomers and carboxylic-functionalized MWCNTs, followed by dry-jet wet spinning, thermal imidization, and hot-drawing process. The content of the carboxylic groups of MWCNTs significantly increased when treated with mixed acid, whereas their length decreased with treatment time. Both the carboxylic content and length of MWCNTs influenced the mechanical properties of the composite fibers. Fiber added with 0.1 wt% MWCNTs treated for 4 h exhibited the best mechanical properties, i.e., 1.4 GPa tensile strength and 14.30% elongation at break, which were 51% and 32% higher than those of pure PI fibers, respectively. These results indicated that a suitable MWCNT content strengthened and toughened the resultant PI composite fibers, simultaneously. Moreover, raising draw ratio resulted in the increase of tensile strength and tensile modulus of the composite fibers.     

Performance of PbO2/activated carbon hybrid supercapacitor with carbon foam substrate

PbO₂/activated carbon（AC） hybrid supercapacitor in H₂SO₄ with a carbon foam current collector is studied.The PbO₂/AC hybrid is designed with electrodeposited PbO₂ thin film as positive electrode to match with AC negative electrode.The discharge curve shows capacitive characteristics between 1.88 V and 0.65 V.The hybrid system exhibits excellent energy and power performance,with specific energy of 43.6 Wh/kg at a power density of 654.2 W/kg.The use of carbon foam current collector ensures stability of the PbO₂ electrode in H₂SO₄ environment.After 2600 deep cycles at 15 C high rate of charge/discharge,the capacity remains nearly unchanged from its initial value.     

Thermal and viscoelastic properties of polyurethane-imide/clay hybrid coatings

This paper reports the synthesis and characterization of polyurethane (PU)-imide/clay hybrid coatings based on two types of polyester (PE) polyols (PE-1 and PE-2). PE-1 was prepared from neopentyl glycol (NPG), adipic acid (AA) and isophathalic acid (IPA), whereas PE-2 contains NPG, AA, IPA and TMP (trimethylol propane) with the same hydroxyl value 280 as PE-1. Cetyl trimethyl ammonium bromide (CTAB) modified montmorillonite (K10) was used as the organoclay for the synthesis of the hybrid coatings. The organoclay particles (3 wt%) were well-dispersed into the PE matrix by ultrasonication method. Then the isocyanate terminated PU prepolymers were synthesized by the reaction of polyester polyols with hard segments such as 2,4-toluene diisocyanate (TDI) or isophorone diisocyanate (IPDI) in different NCO/OH ratios e.g., 1.6:1, 2:1 and 3:1, respectively. Finally the thermally stable imide rings were incorporated into the PU backbone by complete reaction of excess NCO content present in the PU prepolymer with pyromellitic dianhydride (PMDA). The thermogravimetric analysis (TGA) shows a higher thermal stability for the PU-imide hybrid coatings with respect to the corresponding PU-imide films. A higher NCO/OH ratio has resulted in higher thermal stability. The activation energies of degradation were calculated by the Broido and Coats-Redfern methods, respectively. The dynamic mechanical thermal analysis (DMTA) results show an enhancement in the glass transition temperature value (T_g) for the clay containing hybrid coatings. The surface analysis by angle resolved X-ray photoelectron spectroscopy (AR-XPS) showed an enrichment of the soft segment towards the surface, and an enhancement in the hard segment composition in the hybrid coatings, resulted in phase mixing.     

Impact resistance of hybrid glass fiber reinforced epoxy/nanoclay composite

The effect of nanoclay addition in Glass Fiber Reinforced Epoxy (GFRE) composites on impact response was studied. The epoxy nanocomposite matrix with 1.5 and 3.0 wt% loading of I.30E nanoclay was produced by high shear mixing. Hybrid GFRE nanoclay composite plates were manufactured by hand layup and hot pressing techniques using electrical grade-corrosion resistant (E-CR) glass fiber mats. The laminates were then subjected to low-velocity impact with energies between 10 and 50 J. Addition of nanoclay was found to improve peak load and stiffness of GFRE. Nanoclay loading of 1.5 wt% resulted in optimum properties, with 23% improvement in peak load and 11% increase in stiffness. A significant reduction in physical damage was also observed for hybrid nanocomposite samples as compared to GFRE. This was mainly attributed to transition in damage mechanism due to nanoclay addition. Clay agglomeration in samples with 3.0 wt% loading contributed towards limiting the improvement in impact resistance.     

Friction and wear properties of combined surface modified carbon fabric reinforced phenolic composites

Carbon fabric (CF) was surface treated with silane-coupling agent modification, HNO₃ oxidation, combined surface treatment, respectively. The friction and wear properties of the carbon fabric reinforced phenolic composites (CFP), sliding against GCr15 steel rings, were investigated on an M-2000 model ring-on-block test rig. Experimental results revealed that combined surface treatment largely reduced the friction and wear of the CFP composites. Scanning electron microscope (SEM) investigation of the worn surfaces of the CFP composites showed that combined surface modified CFP composite had the strongest interfacial adhesion and the smoothest worn surface under given load and sliding rate. SEM and X-ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that the fiber surface became rougher and the oxygen concentration increased greatly after combined surface treatment, which improved the adhesion between the fiber and the phenolic resin matrix and hence to improve the friction-reduction and anti-wear properties of the CFP composite.     

Flame retardancy of carbon nanofibre/intumescent hybrid paper based fibre reinforced polymer composites

A hybrid nanopaper consisting of carbon nanofibre (CNF) and/or clay, polyhedral oligomeric silsesquioxane (POSS), ammonium polyphosphate (APP), has been fabricated through the papermaking process. The as-prepared hybrid nanopaper was then incorporated onto the surface of glass fibre (GF) reinforced polymer matrix composites through injection moulding. The morphologies of hybrid nanopapers with and without the polymer resin were characterized with scanning electron microscopy (SEM). The polymer resin penetrated the entire nanopaper under a high-pressure compressed air system. The thermal decomposition behaviour of hybrid nanopapers infused with resin was studied with real-time thermogravimetric analysis/Fourier transform infrared spectrometry (TGA/FTIR). The test results indicate that the addition of clay in the hybrid paper increased the char residues of the nanocomposites. The fire retardant performance of composite laminates incorporating hybrid nanopaper was evaluated by cone calorimeter testing using a radiant heat flux of 50 kW/m². The cone test results indicated that the peak heat release rate (PHRR) decreased dramatically in the case of laminate composites incorporating CNF/clay/APP hybrid paper. However, the extent of reduction of PHRR of the composite laminates incorporated with CNF/POSS/APP hybrid paper was lower. The formation of compact char materials was observed on the surface of the residues and analyzed by SEM and X-ray photoelectron spectroscopy (XPS). The flame retardant mechanisms of hybrid nanopapers in composite laminates are discussed.     

Mechanical properties of interlayer hybrid textile composite materials based on modified aramid and UHMWPE fabrics

Aramid fibers and ultra-high molecular weight polyethylene (UHMWPE) fibers lack active surface functional groups, and the surface is smooth, limiting their practical application in textile composite materials. In this study, zinc oxide nanorods were used to grow on aramid fibers surfaces, and oxygen plasma followed by treatment with a silane coupling agent was used to modify UHMWPE fibers. The effects of surface modification on the surface morphology and composition, and mechanical properties of fibers and composites were investigated. The mechanical response of interlayer hybrid textile composite materials based on modified aramid and UHMWPE fabrics was examined. The results reveal that surface roughness, active surface functional groups, and wettability that can be controlled by treatment conditions and parameters are important for improving interface adhesion. In addition, the interlayer hybridization pattern as a result of using dissimilar layer materials and altering stacking sequence has a great impact on the mechanical behavior of hybrid textile composite materials.     

Raman spectra of hybrid materials based on carbon nanotubes and Cs3PMo12O40

A route for the synthesis of hybrid materials using multiwalled carbon nanotubes (MWCNTS) and Cs₃PMo₁₂O₄₀ was confirmed. The Cs₃PMo₁₂O₄₀ salt was synthesized from H₃PMo₁₂O₄₀·14H₂O and CsCl. All compounds were characterized by Raman spectroscopy. The synthesis method can produce a chemically stable Cs₃PMo₁₂O₄₀ molecule and pure and oxidized MWCNTS. Raman spectroscopy showed that the chemical interaction between MWCNTS and Cs₃PMo₁₂O₄₀ was essentially of electrostatic nature. Raman spectra obtained with different wavelengths showed thermal decomposition of H₃PMo₁₂O₄₀·14H₂O (raw materials) from laser heating process. On the contrary, the synthesized compound (i.e. Cs₃PMo₁₂O₄₀) was stable under the experimental conditions.     

Quasi- static indentation properties of damaged glass/epoxy composite laminates repaired by the application of intra-ply hybrid patches

The main objective of this paper is to investigate the effect of intra-ply hybrid patches based on glass and Kevlar woven fabrics on the local bending response of adhesive bonded external patch repairs in damaged glass/epoxy composite laminates. In intra ply hybrid patches glass and Kevlar fibre reinforcements are combined in the same layer. The intention, in using these hybrid patches, is to combine the excellent mechanical properties of glass fiber as a brittle reinforcement with the superior high elongation to failure property of Kevlar fiber as a ductile reinforcement. Five different kinds of plain weave woven fabrics with different ratios between glass and Kevlar fibers (100/0, 75/25, 50/50, 25/75 and 0/100) were used as the external patches. The undamaged virgin specimens were taken as a reference for the comparison of residual mechanical properties. Multiple quasi-static indentation tests were carried out on repaired glass/epoxy specimens, and their ultimate indentation load, stiffness and permanent deformation were estimated. Failure mechanisms of repaired glass/epoxy specimens under indentation loads were investigated using online Acoustic Emission (AE) monitoring technique. The indentation loads required for the occurrence of various failure modes were measured to illustrate the chronology of progression of different damage modes with increasing load and the kinetics of the various damage modes individually defined in real time. The use of different hybrid patches had a significant effect on the local bending response of the repaired glass/epoxy specimens. In practice, specimens repaired with patches including equal volume fraction of glass and Kevlar fibers presented a more favorable indentation response than virgin ones and other repaired specimens by exhibiting balanced mechanical properties (i.e., high deflection to ultimate failure associated with superior patch-parent laminate bond strength).     

Effect of preparation methods and carbon black distribution on mechanical properties of short pineapple leaf fiber-carbon black reinforced natural rubber hybrid composites

The aim of this work is to improve the performance of natural rubber reinforced with a hybrid of pineapple leaf fiber with carbon black. When there are multiple components to be mixed into a rubber matrix, mixing can be carried out in more than one way. Thus, in this study, the effects of preparation method and the resulting carbon black distribution on the mechanical properties of the hybrid composite were evaluated. Pineapple leaf fiber (PALF) and carbon black contents were fixed at 10 parts (by weight) and 30 parts (by weight) per hundred parts of rubber (phr), respectively. In order to improve the dispersion, PALF with rubber was prepared as a masterbatch. Carbon black was added to the compound either as a single portion or as two separate portions, one in the PALF masterbatch and the other in the main mixing step. It was found that, despite using the same final compound formulation, the mixing scheme significantly affected the medium strain region of the vulcanizate stress-strain curve. No stress drop in this strain region was observed for the two-step mixing scheme. Models for composites with different preparation methods are proposed and discussed.     

One-step hydrothermal synthesis of flower-like SnO2/carbon nanotubes composite and its electrochemical properties

In this work, flower-like SnO₂/carbon nanotubes (CNTs) composite was synthesized by one-step hydrothermal method for high-capacity lithium storage. The microstructures of products were characterized by XRD, FESEM and TEM. The electrochemical performance of the flower-like SnO₂/CNTs composite was measured by cyclic voltammetry and galvanostatic charge/discharge cycling. The results show that the flower-like SnO₂/CNTs composite displays superior Li-battery performance with large reversible capacity and high rate capability. The first discharge and charge capacities are 1,230 and 842 mAh g^?1, respectively. After 40 cycles, the reversible discharge capacity is still maintained at 577 mAh g^?1 at the current densities of 50, 100 and 500 mA g^?1, indicating that it’s a promising anode material for high performance lithium-ion batteries.     

Apparent shear strength of hybrid glass fibre reinforced composite joints

The incorporation of nano or micro ceramic particles into fibre reinforced composites (FRC) to enhance their stiffness and durability has been widely investigated. This mechanism has been attributed to the increase in stiffness of the polymeric matrix phase and shear strength of FRCs due to the presence of particles at the interlaminar regions. In order to elucidate such effect, hybrid single-lap joints consisted of ceramic particles and glass fibre reinforced composites were evaluated to better assess the mechanical interlocking effect provided by silica and cement inclusions. A full factorial design (2³) was performed to identify the effect of the type of particle (silica and cement), particle weight fraction (2.5 and 5 wt%) and glass fibre grammage (200 and 600 g/m²) on the apparent shear strength and adherent strength of single-lap joints under tensile loading. The ceramic particle inclusions led to increased apparent shear strength and adherent strength. The inclusion of 5 wt% ceramic particles into 600 g/m² cross-ply glass fibre composites enhanced both adherent and apparent shear strengths.     

Microstructure and properties of organosoluble polyimide/silica hybrid films

Organosoluble polyimide/silica hybrid materials were prepared via the sol-gel process and their pervaporation properties were studied. The organosoluble polyimide (PI) was based on 4,4′-oxydiphthlic dianhydride (ODPA) and 4,4′-diamino-3,3′-dimethyldiphenylmethane (DMMDA). The surface chemical structure of polyimide/silica films was analyzed by Fourier transform infrared (FT-IR) and X-ray photoelectron spectroscopy (XPS) and the results show that the completely hydrolysis of alkoxy groups of precursors and formation of the three-dimensional Si-O-Si network in the hybrid films. The morphology and the silica domain thus obtained were studied by scanning electron microscopy (SEM) and atomic force microscopy (AFM), respectively. The silica particle size in the hybrid is in the range of 40-100 nm for the hybrid films when the amount of silica is less than 20 wt%. The strength and the modulus of the hybrid films are improved and the mechanical properties were found to be strongly dependent on the density of the crosslink. The glass transition temperature (T_g) of the hybrid films was determined by dynamic mechanical analysis (DMA) and the value increased 15-20 °C as the silica content increased. Furthermore, the pervaporation performances of the prepared hybrid films were also investigated for the ethanol/water mixtures at different temperature.     

Investigations of gold nanoparticles-mediated carbon nanotube reinforced hydroxyapatite composite for bone regenerations

An excellent combination of biomaterials permits prompt features and high-throughput investigations in various fields, particularly in the biomedical applications. This article investigates the bone regeneration ability and compatibility of the Gold (Au) Nanoparticles (NPs) medicated carbon nanotube reinforced hydroxyapatite (HAP) composite. The morphologies of the synthesized Au NPs, HAP and HAP/CNT, and HAP/CNT-Au composites vary suggestively with modifying the components and the final composite showing as bone mimic extracellular matrix morphology. The structure, phase, and composition of the as-synthesized HAP were studied by FTIR, XRD, EDAX, and TEM techniques. The materials' biocompatibility was investigated in the Stimulated Body Fluid (SBF) solution, which resulted in the composite having good biocompatibility, bioactivity nature and hydroxyapatite layer formed on the composite surface. The composite shows good viability with Adipose Tissue-derived Stem Cells (ADSC) to cell growth and cell proliferation in the biological evaluation. It represented the composites having a good ability for cell formation development. Since the HAP/CNT-Au composite are useful in medicinal applications such as orthopedic and orthodontic repair/regenerations after the evaluations of animal and clinical investigations.     

Preparation of polymer nanocomposites with enhanced mechanical properties using hybrid of graphene and partially wrapped multi-wall carbon nanotube as nanofiller

Triblock copolymer of poly(p-dioxanone) and polyethylene glycol end-capped with pyrene moieties ((Py-PPDO)₂-b-PEG) was synthesized and used as modifier for multi-wall carbon nanotubes (MWCNTs). Nano-aggregates ((Py-PPDO)₂-b-PEG@MWCNTs) with shish-kebab like partially wrapped morphology and very good stability were obtained by incorporating the copolymer with MWCNTs. The bare MWCNT sections of (Py-PPDO)₂-b-PEG@MWCNTs were able to induce π-π interactions with graphene (GE) and resulted in a novel GE/(Py-PPDO)₂-b-PEG@MWCNTs hybrid. The dispersity of GE in solution or polymer matrix was therefore greatly improved. The PCL nanocomposite films using GE/(Py-PPDO)₂-bPEG@MWCNTs as hybrid nanofiller exhibited obviously improved mechanical properties especially at very low hybrid nanofiller content. The influence of the nanofiller content and feed ratio of GE/MWCNTs on the mechanical properties of composites films was evaluated. When the feed ratio of GE to MWCNTs is 2:8 and the total loading of nanofiller is only 0.01 wt%, the tensile strength of the composite film increased by 163% and the elongation at break increased by 17% compared to those of neat PCL. These results can be attributed to fine dispersion of the nanofillers in PCL matrix and the hybrid interactions between GE and MWCNTs. Therefore, this work provides a novel method for preparing polymer nanocomposites with high mechanical performance and low nanofiller loading.     

High performance hybrid reinforcement of nitrile rubber using short pineapple leaf fiber and carbon black

Rubber composites with very high moduli at low elongation, high elongation at break and high ultimate breaking strength have been developed. The matrix was acrylonitrile butadiene rubber (NBR) and the hybrid (fibrous and particulate) reinforcements were short, fine pineapple leaf fiber (PALF) and carbon black. The amount of PALF was fixed at 10 parts (by weight) per hundred of rubber (phr) while that of carbon black was varied from 0 to 30 phr. Uniaxial NBR composites were prepared. Tensile strength, elongation at break, modulus and tear strength of the hybrid composites were characterized in both longitudinal (parallel to the fiber axis) and transverse (perpendicular to the fiber axis) directions. The addition of carbon black causes the slope of the early part of the stress–strain curve to increase and also extends breaking to greater strains. At carbon black contents of 20 phr and above, the stress–strain relation displays an upturn at high elongations, providing greater ultimate strength. Comparison with the usual carbon black filled rubber shows that the composite behavior at low strains is determined by the PALF, and at high strains by the carbon black. This high performance PALF-carbon black reinforced NBR shows great promise for engineering applications.     

Mechanical properties of Nafion and titania/Nafion composite membranes for polymer electrolyte membrane fuel cells

Measurements of the mechanical and electrical properties of Nafion and Nafion/titania composite membranes in constrained environments are reported. The elastic and plastic deformation of Nafion‐based materials decreases with both the temperature and water content. Nafion/titania composites have slightly higher elastic moduli. Thecomposite membranes exhibit less strain hardening than Nafion. Composite membranes also show a reduction in the long‐time creep of ～40% in comparison with Nafion. Water uptake is faster in Nafion membranes recast from solution in comparison with extruded Nafion. The addition of 3–20 wt % titania particles has minimal effect on the rate of water uptake. Water sorption by Nafion membranes generates a swelling pressure of ～0.55 MPa in 125‐μm membranes. The resistivity of Nafion increases when the membrane is placed under a load. At 23 °C and 100% relative humidity, the resistivity of Nafion increases by ～15% under an applied stress of 7.5 MPa. There is a substantial hysteresis in the membrane resistivity as a function of the applied stress depending on whether the pressure is increasing or decreasing. The results demonstrate how the dynamics of water uptake and loss from membranes are dependent on physical constraints, and these constraints can impact fuel cell performance. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2327–2345, 2006     

The effects of cauliflower-like short carbon fibers on the mechanical properties of rigid polyurethane matrix composites

Stress concentration and weak interfacial strength affect the mechanical properties of short carbon fibers (CFs) reinforced polymer composites. In this work, the cauliflower-like short carbon fibers (CCFs) were prepared and the point was to illuminate the effects of fiber morphology on the mechanical properties of the CCFs/rigid polyurethane (RPU) composites. The results indicated that the surface structure of CCFs could increase the surface roughness of the fibers and the contact area between fibers and matrix, thereby promoting the formation of irregular interface. Compared with pure RPU and initial CFs/RPU composites, the strength and toughness of CCFs/RPU composites were simultaneously improved. The satisfactory performance was attributed to the special fibers structure, which played an anchoring role and consumed more energy during crack propagation.