Microwave Effects Due to Anionic or Cationic Initiators in Emulsion Polymerization Reactions

Summary: Emulsion polymerization reactions were performed under microwave irradiation and conventional heating using anionic or cationic initiators and surfactants. Microwave irradiation promoted higher reaction rates for both initiators and surfactants, in comparison with the conventional heating. The effect of high power microwave irradiation was studied using a method of cycles of heating and cooling, where rapid polymerization reactions were obtained. In the reactions with anionic initiator and surfactant, a decrease in the particle diameters was observed with microwave heating, and even smaller particles were obtained using high power microwave irradiation. Moreover, the decrease in the particle size was acompanied by an increase in the polymer molecular weight. On the other hand, these effects were not observed for reactions with cationic initiator and surfactant.     

Preaparation of cationic latexes of poly(styrene-CO-butyl acrylate) and their properties evolution in latex dilution

Cationic latexes were prepared through emulsion copolymerization of styrene(St) and butyl acrylate(BA) with a cationic surfactant,cetyl trimethyl ammonium bromide(CTAB).Latex properties,including particle size,size distribution,ζpotential,surface tension and monomer conversion,were determined for latexes prepared with different CTAB amounts. Evolution of these properties during emulsion polymerization was followed in order to understand the mechanism of the particles formation.Results showed that both particle size andζpotential were function of polymerization time and latex solids.Parallel emulsion polymerizations with cationic,anionic charged initiator and charge-free initiators were also carried out,the latex properties were determined at different polymerization time.All these results were attentively interpreted based on the mechanisms of emulsion polymerization,surfactant adsorption and latex particle stabilization.     

Kinetics of the batch cationic emulsion polymerization of styrene: A comparative study with the anionic case

An in‐depth study on the kinetics of the cationic emulsion polymerization of styrene in a batch reactor is presented. This study is focused on the effect of the amount of the cationic surfactant dodecyltrimethylammonium bromide (DTAB), using two different cationic initiators: 2,2′‐azobisisobutyramidine dihydrochloride (AIBA), 2,2′‐azobis (N,N′‐dimethyleneisobutyramidine) dihydrochloride (ADIBA), on kinetics and colloidal features such as conversion, number of particles, number average of radicals per particle, mean particle diameter, and particle size distribution (PSD) of the polystyrene latices obtained by emulsion polymerization in a batch reactor. Furthermore, the results of the cationic emulsion polymerization were compared with its homologous anionic case. Using DTAB as cationic surfactant an expected increase in the total rate of polymerization was observed when the DTAB concentration increased. However, the total number of particles increased much more than in the anionic system. On the other hand, a dependence on the particle size of the rate of polymerization per particle together with the average number of radicals per particle was found. These differences between cationic and anionic emulsion polymerizations were explained taking into account the limited particle coagulation observed with cationic surfactants, and the high rate of radical formation of cationic initiators. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4461–4478, 2006     

Growth mechanism of soap-free polymerization of styrene investigated by AFM

To clarify the growth mechanism of polystyrene (PSL) particles in the soap-free polymerization, characteristics of not only particles but also polymeric materials floating in the bulk were investigated on the molecular scale by using atomic force microscope (AFM), where a cationic initiator V-50 is used to make the formed polymeric materials transfer on the mica plate in sampling. Our main attention here is to know the reason why the particle size increases with increasing initiator concentration in the production of PSL particles. The following are found. (1) As far as the initiators and monomers remain in the bulk solution, the polymeric materials are born in the bulk continuously, because of the slow decomposition rate of initiators. (2) The growth of particles at the early stage of t(r) > or = 0.75 h is considered to be attributable mainly to the particle swelling by absorbing monomers from the bulk. The rapid growth at the intermediate stage is due to the deposition of polymeric materials in the bulk on the particle surface and their simultaneous swelling by monomers in the bulk. (3) The reason why the particle size increases with increasing concentration of initiator is that the growth process is controlled by the deposition rate of polymeric materials in the bulk whose amount increases with the initiator concentration. (4) The particle size and the smoothness of particle surface depend on the relative concentration of initiators and monomers remained.     

Polystyrene-silica nanocomposite particles via alcoholic dispersion polymerization using a cationic azo initiator

Submicrometer-sized polystyrene-silica nanocomposite particles have been prepared by alcoholic dispersion polymerization of styrene using commercial alcoholic silica sols of 13 or 22 nm diameter as the sole stabilizing agent. The key to the formation of colloidally stable nanocomposite particles is the selection of a cationic azo initiator (use of nonionic or anionic initiators leads either to the formation of silica-stabilized polystyrene latex particles with very low silica contents or to the precipitation of polystyrene, respectively). Neither surface modification of the silica sol nor the addition of surfactant or polymeric stabilizers is required for successful nanocomposite syntheses. The purified polystyrene-silica nanocomposite particles have relatively narrow particle size distributions, with mean diameters ranging from 331 to 464 nm as judged by disk centrifuge photosedimentometry. Thermogravimetric analyses indicated mean silica contents of 13-26 wt. %, depending on the synthesis conditions. Calcination of the polystyrene-silica nanocomposite particles leads to the formation of hollow silica shells, which indicates a well-defined core-shell morphology for the original nanocomposite particles.     

Synthesis of poly(chitosan‐N‐isopropylacrylamide) complex particles with the method of soapless dispersion polymerization

Crosslinked poly(chitosan‐N‐isopropylacrylamide) [poly(NIPAAM‐chitosan)] complex particles were successfully synthesized with the method of soapless dispersion polymerization. The anionic initiator ammonium persulfate (APS) and the cationic initiator 2,2′‐azobis(2‐methylpropionamidine) dihydrochloride (AIBA) were used to initiate the copolymerization. The poly(NIPAAM‐chitosan) copolymer particles synthesized with APS as the initiator had a homogeneous morphology, whereas the copolymer particles synthesized with AIBA as the initiator showed a core–shell morphology. In addition, various variables such as the particle size, reaction rate, and ζ potential were taken into account. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2053–2063, 2003     

粒径可控阳离子型聚苯乙烯纳米粒子的制备及表征

在采用阳离子型双子（gemini）表面活性剂作为乳化剂,不使用任何助乳化剂的条件下,通过改进微乳液聚合工艺制备了窄分布粒径可控的阳离子型聚苯乙烯（PS）纳米乳液。 改进微乳液聚合的主要特点是：大部分苯乙烯以预乳液的形式恒速滴入引发聚合的微乳液中,使用具有高乳化性能的gemini表面活性剂作为乳化剂能明显降低乳胶粒粒径。 实验结果表明,少量阳离子单体三甲基烯丙基氯化铵作为共聚单体能够明显减小Z均粒径、降低粒度分布,乳化剂用量、引发剂用量和反应温度均能影响制备乳胶粒的粒径及其粒度分布。 乳化剂和引发剂用量分别为苯乙烯质量的5%~10%和1.0%~1.5%、反应温度为70~75 ℃时,能够制备粒径小分布窄的阳离子型聚苯乙烯纳米粒子。 Z均粒径与苯乙烯质量之间的线性关系表明,Z均粒径可以通过苯乙烯用量来控制。 不同聚合工艺下制备的聚合物粒度分布曲线表明,改进微乳液聚合工艺（半连续预乳化工艺）在制备窄分布的聚合物纳米粒子方面具有很强的优越性。     

Size‐controllable synthesis of polymeric iodine‐carrying nanoparticles for medical CT imaging

Iodine‐carrying nanopolymers with particle sizes ranging from 30 to 930 nm were synthesized by microemulsion polymerization. 2‐Methacryloyloxyethyl(2,3,5‐triiodobenzoate) was used as the monomer. Different surfactants were tested to control the particle size. Cetyltrimethylammonium bromide and cetyltrimethylammonium chloride were used as cationic surfactants, and sodium oleate and sodium dodecyl sulfate acted as anionic surfactants. The influences of various reaction parameters, e.g. the amount of surfactant, amount of initiator, and the reaction temperature, were investigated. The particle size was highly adjustable through variation of the reaction parameters. The particles were imaged with an atomic force microscope. In addition, particle workup for further medical application was explored. The particles provided good visible computer tomography contrast. Copyright © 2017 John Wiley & Sons, Ltd.     

复合微乳液聚合制备P(MMA-UA)纳米乳胶粒子的研究

将聚氨酯预聚体可聚合乳化剂 (APUA)和甲基丙烯酸甲酯 (MMA)的复合微乳液体系 ,分别用水溶性过硫酸钾 (K2 S2 O8)和油溶性偶氮二异丁腈 (AIBN)作引发剂 ,进行微乳液聚合研究 ,制备了P(MMA UA)复合纳米乳胶粒子 .研究了APUA用量、聚合温度对聚合动力学的影响 ;用透射电子显微镜 (TEM)观察了不同乳化剂浓度及引发剂体系对胶粒形态、大小及分布的影响 .结果表明 ,用可聚合乳化剂APUA可制得稳定性很好的P(MMA UA)纳米级核 壳型乳胶粒子 ,乳胶粒径在 5 0nm左右 .随着乳化剂用量增加 ,粒子变小 ;不同类型的引发剂对胶乳的性质有较大影响 ,以APUA为乳化剂 ,K2 S2 O8为引发剂 ,在聚合反应过程中或在聚合反应后的放置中 ,会出现P(MMA UA)的纳米水凝胶 (Nanogel)现象 .     

The role of initiation in the synthesis of silica/poly(methyl methacrylate) nanocomposite latex particles through emulsion polymerization

Silica/poly(methyl methacrylate) nanocomposite latex particles have been synthesized by emulsion polymerization of methyl methacrylate using a nonionic surfactant: nonylphenol poly(oxyethylene) and three different initiators, namely: 2,2′-azobis(2-amidinopropane) dihydrochloride (AIBA), potassium persulfate (KPS) and azobis(isobutyronitrile) (AIBN), being cationic, anionic and nonionic, respectively. A silica sol with an average diameter of 68 nm was used as the seed. The polymerization reaction was conducted under alkaline conditions in order to evaluate the role of the surface charge of the hydrophilic silica on the coating reaction. AIBA was found to be adsorbed on the silica surface owing to electrostatic interactions of the amidine function of the cationic initiator with the silanolate groups of the oxide surface, while the anionic and the nonionic initiators did not adsorb on silica under the same conditions. Nonetheless, whatever the nature of the initiator, polymerization took place on the silica particles as evidenced by transmission electron microscopy. The extent of interaction between the inorganic surface and the polymer particles was quantified by means of ultracentrifugation and a material balance. As much as 65% by weight of the total polymer formed was found to be present at the silica surface using AIBA, while only 40% for KPS and 25% for AIBN was found to cover the silica particles under alkaline conditions. We demonstrate that by using a cationic initiator and by controlling the pH of the suspension it is possible to significantly decrease the amount of free polymer. Coating of the silica particles took place through a kind of in situ heterocoagulation mechanism. Received: 8 December 2000 Accepted: 22 February 2001     

Is latex surface charge an important parameter for foam stabilization?

We describe the facile production of highly stable foams stabilized solely by cationic polystyrene latex particles. Three model polystyrene latexes were synthesized using either a cationic 2,2'-azobis(2-diisobutyramidine) dihydrochloride (AIBA) or an anionic ammonium persulfate (APS) radical initiator: a 724 +/- 81 nm charge-stabilized cationic polystyrene latex [AIBA-PS], an 800 +/- 138 nm sterically stabilized cationic latex prepared using a poly(ethylene glycol) monomethacrylate macromonomer [PEGMA-AIBA-PS], and a 904 +/- 131 nm charge-stabilized anionic polystyrene latex [APS-PS], respectively. The effect of particle surface charge, latex concentration, and solution pH on foam stability was studied in detail. The PEGMA-AIBA-PS latex proved to be the best foam stabilizer even at relatively low latex concentrations (3.0 wt %), with long-term foam stabilities being obtained after drying. The AIBA-PS latex also produced stable foams, albeit only at higher latex concentrations. However, the APS-PS latex proved to be an ineffective foam stabilizer. This is believed to be primarily due to the anionic surface character of this latter latex, which prevents its adsorption at the anionic air-water interface. This hypothesis is supported by the observation that the AIBA-PS latex no longer acts as an effective foam stabilizer above its isoelectric point (pH 7.04). Scanning electron microscopy studies revealed the formation of well-defined latex bilayers within dried foams, which indicates that the wet air bubbles are stabilized by latex monolayers prior to drying. However, little or no long-range ordering of the latex particles was observed on the surface of the bubbles, which is presumably related to the latex polydispersity.     

Study on controlling particle growth in seeded emulsion polymerization with regulated coagulation based on the electrostatic interactions

30wt% solid content, anionic seed copolymer latex P(methyl acrylate-co-methyl methacrylate) was prepared by conventional emulsion polymerization, and then the seeded emulsion polymerization was carried out accompanied with the electrostatic coagulation during the reaction in the presence of counter-ion species, such as cationic monomer and initiator. In this article, effects of cationic monomer (dimethyl aminoethyl methacrylate, DM) content, secondary monomer to seed polymer weight ratio, M/P and amount of emulsifier (polyoxyethylene nonylphenylether with 23 units of ethylene oxide, PEO23) were investigated on the effective particle growth and the stability of final latex. With 10wt% DM in monomer, M/P ratio at 2.0 were recommended. An optimal policy for handling the emulsifier content without the nucleation of secondary particles while achieving the controlled coagulative growth was proposed from the observations of polymer yield and particle size during the polymerization.     

Emulsifier-free emulsion copolymerization of styrene and acrylamide using an amphoteric initiator

Emulsifier-free emulsion copolymerization of styrene (St) and acrylamide (AAm) has been investigated in the presence of an amphoteric water-soluble initiator, 2,2′-azobis[N-(2-carboxyethyl)-2-2-methylpropionamidine]hydrate (VA057). The kinetics of polymerization and the colloidal properties of the resulting latices were studied and compared with the cases using ionic initiators. When adopting the amphoteric initiator at pHs lower than 10, stable amphoteric poly (St/AAm) latices, evidenced by the electrophoretic mobility, were prepared directly. Meanwhile, almost the same conversion versus time curves appeared and there were no apparent differences in the final particle sizes for those polymerizations, whereas in the polymerization at pH 10, a much lower rate of copolymerization and a larger size of particles were observed. The surface charge density and the growth rate of latex particles produced with VA057 at pH<10 were comparable to those of the particles with a cationic initiator, 2,2′-azobis(2-amidinopropane)dihydrochloride, but were apparently lower than those with an anionic initiator, potassium persulfate, when the polymerizations were carried out under corresponding conditions. The number of initiator fragments incorporated onto the particle surfaces was independent of polymerization pH, except for pH 10. The abnormal performance of VA057 at pH 10 was attributed to its degradation due to hydrolysis. Received: 14 December 1999 Accepted: 22 February 2000     

微波辐照下无皂阳离子聚(St-MMA)高分子纳米粒子的制备和表征

讨论了微波辐照下 ,以丙酮 水为分散介质 ,利用阳离子型自由基引发剂偶氮二异丁基脒盐酸盐(AIBA)引发苯乙烯 (St)和甲基丙烯酸甲酯 (MMA)共聚 ,合成出表面带正电荷的P(St MMA)共聚物纳米粒子 ,考察了丙酮用量、单体和引发剂浓度对纳米粒子粒径、粒径分布和乳液稳定性的影响 .结果表明 ,丙酮 水的体积比由 0增加到 1 2 6∶1时 ,粒子的平均水化半径从 12 2 2 1nm降低到 2 4 6 8nm ,粒径分布变宽 ,乳液抗电解质稳定性逐渐增强 ;增加引发剂和共聚单体MMA的浓度 ,粒子的水化半径逐渐减小 ,粒径分散系数增大 .     

Effect of polyelectrolytes and polyelectrolyte mixtures on the electrokinetic potential of dispersed particles. 2. Electrokinetic potential of silica particles in electrolyte, polyelectrolyte and polyelectrolyte mixtures solutions

The effect pH, ionic strength (KCl concentration), weakly and medium charged anionic and cationic polyelectrolytes (PEs) as well as their binary mixtures on the electrokinetic potential of silica particles as a function of the polyelectrolyte/mixture dose, its composition, charge density (CD) of the PE, and way of adding the polymers to the suspension has been studied. It has been shown that addition of increasing amount of anionic PEs increases the absolute value of the negative zeta-potential of particles at pH > pH isoelectric point (IEP = 2.5); this increase is stronger the charge density of the polyelectrolyte is higher. Adsorption of cationic polyelectrolytes at these pH values gives a significant decrease in the negative ζ-potential and overcharging the particles; changes in the ζ-potential are more pronounced for PE samples with higher CD. In mixtures of cationic and anionic PE at pH > pHIEP, the ζ-potential of particles is determined by the adsorbed amount of the anionic polymer independently of the CD of PEs, the mixture composition and the sequence of addition of the mixture components. Unexpectedly, the ζ-potential of silica at pH = 2.1, i.e. < pHIEP, turned out to be positive in the presence of both anionic PE and cationic + anionic PE mixtures. This is explained by formation (and adsorption onto positively charged silica surface) of pseudo-cationic PEs from anionic ones due to transfer of protons from the solution to the amino-group of the anionic polymer. Considerations about the role of coulombic and non-coulombic forces in the mechanism of PE adsorption are presented.     

聚合物纳米微粒静电组装行为及其表征

使用2,2′-偶氮二异丁基脒二盐酸盐自由基引发剂,改变甲基丙烯酰氧乙基十六烷基二甲基溴化铵阳离子功能单体的量与苯乙烯进行乳液聚合获得不同粒径的阳离子乳胶粒,使用十二烷基硫酸钠为乳化剂和过硫酸钾为引发剂制备阴离子聚合物乳胶粒.采用基于静电相互作用的异凝聚法将以上2种带有相反电荷的乳胶粒组装,获得了表面粗糙程度不同的复合微粒.对异凝聚过程中复合液透光率和微粒大小及分布进行跟踪测试,并用透射电子显微镜表征了阳离子微粒、阴离子微粒以及复合微粒的形态和大小.结果表明,在一定范围内可以通过控制阴离子乳胶粒与阳离子乳胶粒的复合比例改变单个复合微粒表面阳离子小微粒的数目.     

Uniform polymer particles by dispersion polymerization in alcohol

Uniform polystyrene particles in 1–10 μm size range and up to 40% solid contents have been prepared by polymerizing styrene in ethyl alcohol with azo-type initiators and a polymeric stabilizer polyvinylpyrrolidone along with an anionic, nonionic, or comonomeric co-stabilizer. Effects of polymerization parameters, such as monomer concentration, type of co-stabilizer, initiator type and concentration, crosslinking monomer, and diluent on average particle size and size distribution have been studied. Functional groups such as hydroxyl, carboxyl, amine, amide, silane, polydimethylsiloxane, and silacrown have been successfully incorporated onto the particles by copolymerization. A mechanism for particle formation and growth in dispersion polymerization is presented.     

Quantification of ATRP initiator density on polymer latex particles by fluorescence labeling technique using copper‐catalyzed azide‐alkyne cycloaddition

We developed a novel fluorescence labeling technique for quantification of surface densities of atom transfer radical polymerization (ATRP) initiators on polymer particles. The cationic P(St‐CPEM‐C₄DMAEMA) and anionic P(St‐CPEM) polymer latex particles carrying ATRP‐initiating chlorine groups were prepared by emulsifier‐free emulsion polymerization of styrene (St), 2‐(2‐chloropropionyloxy)ethyl methacrylate (CPEM), and N‐n‐butyl‐N,N‐dimethyl‐N‐(2‐methacryloyloxy)ethylammonium bromide (C₄DMAEMA). ATRP initiators on the surface of polymer particles were converted into azide groups by sodium azide, followed by fluorescent labeling with 5‐(N,N‐dimethylamino)‐N′‐(prop‐2‐yn‐1‐yl)naphthalene‐1‐sulfonamide (Dansyl‐alkyne) by copper‐catalyzed azide‐alkyne cycloaddition (CuAAC). The reaction time required for both azidation of ATRP‐initiating groups and successive fluorescence labeling of azide groups with Dansyl‐alkyne by CuAAC were investigated in detail by FTIR and fluorescence spectral measurement, respectively. The ATRP initiator densities on the cationic P(St‐CPEM‐C₄DMAEMA) and anionic P(St‐CPEM) particle surfaces were estimated to be 0.21 and 0.15 molecules nm^?2, respectively, which gave close agreement with values previously determined by a conductometric titration method. The fluorescence labeling through click chemistry proposed herein is a versatile technique to quantify the surface ATRP initiator density both on anionic and cationic polymer particles. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4042–4051     

Amphoteric polystyrene latex colloids: polymerization pathway and the control of particle size and potential

Amphoteric polystyrene latex colloids were prepared by the emulsifier-free emulsion polymerization of styrene. Two co-monomers, methacrylic acid (MA) (anionic) and dimethyl aminoethyl methacrylate (DMAM) (cationic) were used to promote the amphoteric nature of the resultant surfaces. Parameters such as particle size and the isoelectric point (IEP) were measured as a function of polymerization recipe. Particle size decreased with increasing initiator concentration according to the equation: log [d _w]=–0.67 log [I] + 0.316 whered _w is the weight average particle diameter andI is the concentration of initiator (potassium persulphate).The particle size also decreased with increasing temperature, increasing pH and addition of surfactant. Particle size was unaffected by the methacrylic acid content. The isoelectric point pH was decreased on decreasing initiator concentration and on increasing methacrylic acid content.The polymerization pathway was deduced to involve the cationic DMAM during the initiation phase and to involve the anionic MA as well as styrene, during the growth stage. A full polymerization pathway involving the formation of oligomeric DMAM micelles was postulated.     

Synthesis of silsesquioxane nanocomposites

In order to investigate the effect of presence of well defined nano-sized inorganic particles on the molecular mobility a conformation statistics of polymer chains, well defined polystyrene (PS) and poly(methyl methacrylate) (PMMA) macromolecules containing polyhedral oligomeric silsesquioxanes nanoparticles (POSS) were synthesized by copper-mediated atom transfer radical polymerization (ATRP). Two approaches were used for the synthesis — the first involves POSS as the initiator of ATRP; the second way considers an addition of POSS to the polymer (prepared by ATRP) with an appropriate functional group. Kinetics of polymerization was determined using common analytical methods and it was compared to the polymerizations initiated by low-molecular weight initiators, regarding the polymerization rate, initiation efficiency and polydispersity of the polymer. Efficiency of the initiation with POSS-containing initiators was low, causing remnants of inseparable free POSS in polymer. The second approach bypassed these disadvantages —POSS is connected to the polymer through a pending allyl group using the very efficient hydrosilylation reaction. Presented at the 1st Bratislava Young Polymer Scientists Workshop, Bratislava, 20–23 August 2007.