Thermal degradation behaviour of resins in aluminium composite under isothermal condition

As a member of the aluminium composite, GLARE (GLAss fibre/epoxy REinforced aluminium laminates) was used in the upper fuselage of Airbus A380 because of its superior mechanical properties over monolithic aluminium alloys. Thermal processing is a potential method for materials recycling and reuse from GLARE scrap with the aim of environmental protection and economic benefits. Thermal delamination is a crucial pre-treatment step for GLARE recycling. Differential scanning calorimetry (DSC) and Thermogravimetric analysis (TGA) tests have been used to identify the decomposition temperature range of epoxy resins under non-isothermal condition in our previous work [1]. To obtain an appropriate solution for GLARE thermal delamination, the thermal degradation behaviour of epoxy resins in GLARE under isothermal conditions were investigated and isothermal decomposition kinetic models were built up based on DSC and thermogravimetric analysis TGA. The thermal delamination process of GLARE is determined based on thermal analysis results and experimental optimization.     

DSC by the TGA/SDTA851e Considering Mass Changes

DSC measurements in open pans are often disturbed by mass losses such as sublimation during melting or release of water during chemical reactions. By simultaneous DSC and TG measurements the DSC signal can be corrected. For this purpose, a temperature dependent calibration function has to be determined by which the SDTA signal from the TGA/SDTA851^e measuring cell can be converted into a heat flow curve (DSC). By this procedure, accurate heat of melting can be determined despite ongoing sublimation in open pans. This method is illustrated with reference of the melting of anthracene. Additionally, condensation reactions were investigated and analyzed by DSC/TG even under ambient pressure, knowing the heat of evaporation. Using phenol formaldehyde resins the influence of the presence or the release of volatile reaction products on the reaction rate and kinetic parameters were studied. In general, the method can be used to correct DSC curves for thermal effects related to mass change. This revised version was published online in July 2006 with corrections to the Cover Date.     

A Kinetic Study of the Dehydration of VOPO4.2H2O by Thermal Methods

The dehydration of VOPO₄.2H₂O hasbeen studied by thermogravimetric analysis (TGA),differential thermal analysis (DTA) and differentialscanning calorimetry (DSC). From the shift of the DTA,DTG, and DSC peaks, activation energies of thedehydration processes have been calculated based onKissinger's method. The most suitable kinetic modelsfor two-step dehydration have been found.     

Thermal hazards evaluation of cumene hydroperoxide mixed with its derivatives

Over 90% of the cumene hydroperoxide (CHP) produced in the world is applied in the production of phenol and acetone. The additional applications were used as a catalyst, a curing agent, and as an initiator for polymerization. Many previous studies from open literature have verified and employed various aspects of the thermal decomposition and thermokinetics of CHP reactions. An isothermal microcalorimeter (thermal activity monitor III, TAM III), and a thermal dynamic calorimetry (differential scanning calorimetry, DSC) were used to resolve the exothermic behaviors, such as exothermic onset temperature (T ₀), heat power, heat of decomposition (ΔH _d), self-heating rate, peak temperature of reaction system, time to maximum rate (TMR), etc. Furthermore, Fourier transform infrared (FT-IR) spectrometry was used to analyze the CHP products with its derivatives at 150 °C. This study will assess and validate the thermal hazards of CHP and incompatible reactions of CHP mixed with its derivatives, such as acetonphenone (AP), and dimethylphenyl carbinol (DMPC), that are essential to process safety design.     

Comparison of different methods for determining the imidization degree of polyimide fibers

In this study, polyimide fibers at different stages of imidization were characterized by TGA, DSC, and FTIR. The imidization degree(ID) calculated by TGA was based on the weight loss of each sample, which was caused by the imidization of residual amic acid groups. The results of TGA showed good regularity with the thermal treatment temperature of the PI fibers. For DSC, the ID was calculated based on the area of endothermal peak of each sample. Compared with TGA, DSC showed a relatively higher value because the endothermal peak was reduced by the exothermic re-formation of polyamic acid which may be partially degraded during thermal treatment. The IDs obtained by the FTIR spectra generally showed poorer regularities than those obtained by both TGA and DSC, especially for the results calculated using the 730 cm-1 band. Based on the 1350 cm-1 band, the obtained IDs showed better agreement with the TGA or DSC results. The results obtained by these three methods were compared and analyzed. The ID obtained by TGA showed much more reliability among these three methods.     

Thermal degradation behavior of radiation synthesized polydiallyldimethylammonium chloride

Thermogravimetric analysis (TGA) and differential scanning calorimetric (DSC) studies were carried out on gamma radiation synthesized polydiallyldimethylammonium chloride (PDADMAC). The polymer was found to undergo thermal degradation in two stages. The first stage showed a weight loss of 33% and the second stage showed a weight loss of 67%. The DSC thermogram shows two endothermic peaks corresponding to the two stages in the TG thermogram and the experimental enthalpy change associated with the first and second stages were 650 J g⁻¹ and 129.5 J g⁻¹, respectively. The nth-order kinetic parameters (order of the reaction, activation energy and the pre-exponential factor) were determined from a single dynamic DSC or thermogravimetric (TG) thermogram by the method of least square. Theoretical TG/differential thermogravimetric (DTG) and DSC thermograms derived from the calculated kinetic parameters were in good agreement with the experimental ones at the heating rate employed. However, the kinetic parameters determined using TG and DSC were different. This leads to the conclusion that the degradation mechanism could be complicated and may consists of a number of parallel or consecutive reactions. The glass transition temperature (T_g) of the polymer was found to be around 150 °C depending on the test method employed.     

乙酰氧肟酸的热稳定性分析

为预防化工生产、储运和使用中由乙酰氧肟酸(Acetohydroxamic acid, AHA)引发的火灾和爆炸事故, 采用绝热量热法对其热稳定性进行实验研究, 并将加速量热仪(Accelerating Rate Calorimeter, ARC)的测试结果与差示扫描量热仪(Differential Scanning Calorimetry, DSC)的结果进行了比较. ARC绝热测试结果表明, AHA的初始放热温度为352.68 K, 最高放热温度为465.82 K, 最大温升速率和最大温升速率时间分别为8.748 K•min^－1和382.65 min, 单位质量AHA生成气体的最大压力为2.22 MPa•g^－1. 根据ARC绝热测试结果, 采用速率常数法计算了AHA的动力学参数表观活化能和指前因子, 并求出了AHA的某种典型包装的不可逆温度和自加速反应温度. 研究结果表明, AHA的热稳定性较差, 爆炸性较强.     

Analysis on oxidation process of sulfurized rust in oil tank

The paper focuses on the oxidation process of sulfurized rust in crude oil tank. Firstly, one sort of rust was put into the sulfurization and oxidation experimental apparatus. The chemical compositions and phase of sulfurized rust were analyzed by energy-dispersive X-ray spectrometer–scanning electron microscope technique. The result shows that the main contents are S, Fe and O and give a short length of side and diamond appearance, and a large pore size in structure. The oxidation of sulfurized rust at ambient temperature was investigated, which transferred from electrochemical reactions to chemical reactions. The result of thermal decomposition experiment indicates that the product of electrochemical reactions is ferrous sulfate. Hereafter, the thermo-gravimetric/differential scanning calorimetric (TG/DSC) technique was used to evaluate the self-heating hazards of pre-oxygenized sulfurized rust. The given TG/DSC curves at different heating rates are similar. Every curve consisted of three weightlessness stages and two weight gain stages. The corresponding apparent activation energy values, most probable kinetic model functions and pre-exponential factor values were calculated by the Flynn–Wall–Ozawa method, the Achar–Brindley–Sharp–Wendworth method and the Kissinger method. The final results described the complexity of oxidation process of pre-oxygenized sulfurized rust.     

A procedure for precise determination of thermal stabilization reactions in carbon fiber precursors

Thermal stabilization of polyacrylonitrile (PAN) fibers is an important step in production of carbon fibers. Understanding the onset and temperature range of the stabilization reactions is a key for adjusting processing parameters such as tension, stretching, etc. However, stabilization reactions are very complex and overlap. In order to separate the stabilization reactions, we combined the results of FTIR (Fourier Transform Infrared Spectroscopy), DSC (Differential Scanning Calorimetry), TGA (Thermogravimetry analysis), TMA (Thermomechanical analysis), and densitometry. It was shown that combination of DSC and TGA allowed separation of reactions regardless of the composition of initial PAN fibers. FTIR, TMA and densitometry results verified the validity of proposed method. Accordingly, three special and commercial grade PAN fibers with different chemical composition were studied. FTIR results indicated that during thermal stabilization of PAN fibers chemical reactions including cyclization, oxidation and dehydrogenation occurred in the fibers and a ladder polymer was formed. According to DSC and TGA curves, initiation temperature, temperature range and order of occurrence of these reactions were a function of chemical composition of initial fibers. In fibers containing itaconic acid plus methyl acrylate comonomers, oxidation reactions already started at 175 °C. Cyclization started above 210 °C, and reactions occurring above 250 °C were mainly dehydrogenation. In fibers containing only itaconic acid cyclization initiated above 210 °C, dehydrogenation started after 242 °C and oxidation occurred only after 284 °C. In fibers containing vinyl acetate comonomers, the initial reactions above 240 °C were attributed to cyclization. Oxidation occurred below 290 °C and dehydrogenation started above 290 °C.     

Simulation approach to decomposition kinetics and thermal hazards of hexamethylenetetramine

The thermal stability of HMT under dynamic, isothermal and adiabatic conditions was investigated using differential scanning calorimeter (DSC) and accelerating rate calorimeter (ARC), respectively. It is found from the dynamic DSC results that the exothermic decomposition reaction appears immediately after endothermic peak, a coupling phenomenon of heat absorption and generation, and the endothermic peak and exothermic peak were indentified at about 277–289 and 279–296 °C (T_peak) with the heating rates 1, 2, 4 and 8 °C min⁻¹. The ARC results reveal that the initial decomposition temperature of HMT is about 236.55 °C, and the total gas production in decomposition process is 6.9 mol kg⁻¹. Based on the isothermal DSC and ARC data, some kinetic parameters have been determined using thermal safety software. The simulation results show that the exothermic decomposition process of HMT can be expressed by an autocatalytic reaction mechanism. There is also a good agreement between the kinetic model and kinetic parameters simulated based on the isothermal DSC and ARC data. Thermal hazards of HMT can be evaluated by carrying out thermal explosion simulations, which were based on kinetic models (Isothermal DSC and ARC) to predict several thermal hazard indicators, such as T_D24, T_D8, TCL, SADT, ET and CT so that we can optimize the conditions of transportation and storage for chemical, also minimizing industrial disasters.

     

Synthesis and characterization of novel ferrocenyl glycidyl ether polymer,ferrocenyl poly (epichlorohydrin) and ferrocenyl poly (glycidyl azide)

Poly (ferrocenyl glycidyl ether) was synthesized by polymerization of 2-[(4-ferrocenylbutoxy)methyl]oxirane (FcEpo) using toluene solution of methylaluminoxane as the catalyst. Copolymerization of 2-[(4-ferrocenylbutoxy)methyl]oxirane with epichlorohydrin was used for the synthesis of another ferrocenyl based poly (epichlorohydrin). Ferrocenyl based poly (glycidyl azide), GAP, was synthesized by treatment of sodium azide with this copolymer in DMF as solvent at room temperature. The synthesized ferrocenyl based polymers were characterized by FT-IR, ¹HNMR, UV–Vis, TGA, DSC and GPC analysis. The UV–Vis spectra of synthesized polymers show the absorption band of ferrocene moiety at about 450 nm. The TGA and DSC analysis show that poly (ferrocenyl glycidyl ether) has good thermal stability. The TGA analysis shows that the copolymerization of 2-[(4-ferrocenylbutoxy)methyl]oxirane with epichlorohydrin improved the thermal stability of the copolymer. The GPC analysis of poly (ferrocenyl glycidyl ether), ferrocenyl based poly (epichlorohydrin) and Ferrocenyl based poly (glycidyl azide) show the PDI between 1.14–1.17. The electrochemical behavior of synthesized polymers was investigated by cyclic voltammetry (CV) measurements. The CV curves of synthesized polymers show good electrochemical performance and there is one redox system with the single-electron reversible reaction that associated with ferrocene moiety in polymers structure. The anodic and cathodic peak currents increased with scan rate confirmed redox reactions in the system are kinetically fast diffusion-controlled reactions.     

对甲基苯磺酸甲酯催化苯并噁嗪固化反应

以对甲基苯磺酸甲酯作为阳离子催化剂,研究了双酚A苯胺型苯并噁嗪的热聚合反应.通过凝胶时间、FT-IR、DSC和TGA对阳离子引发聚合作了研究.苯并噁嗪中加入质量分数为5 %的对甲基苯磺酸甲酯,其DSC图有多重放热峰存在,说明有多种固化反应同时或有序地发生.固化峰顶温度从222.91℃下降到137.03℃.     

Potential of thermal analysis as applied to studying the kinetics of thermal degradation of polymers

The kinetics of thermal degradation of low-density polyethylene was studied by TGA and DSC at heating rates from 0.5 to 40 deg min^–1. Causes of significant discrepancies in the published effective kinetic constants of the overall reaction of thermal degradation of the polymers, determined using different experimental methods and different data treatment procedures, were analyzed. The possibility of using random break model as an alternative approach to describing polymer thermal degradation curves obtained by thermal analysis methods was demonstrated by the example of polyethylene.     

DSC Analysis of the Induction Period in the Vulcanisation of Rubber Compounds

Vulcanisation of rubber compounds was studied by DSC under isothermal and non-isothermal conditions. The parameters of an Arrhenius-like equation describing the temperature dependence of induction period have been obtained both from isothermal and non-isothermal measurements. A new method for obtaining the kinetic parameters from non-isothermal measurements, based on the dependence of onset temperature of vulcanisation peak on heating rate, is presented. Also, a procedure for the evaluation of temperature difference between the furnace and sample is proposed. It has been shown that the treatment of non-isothermal DSC measurements gives the kinetic parameters free of systematic errors. The new method can also be used for studying other reactions exhibiting the induction period. This revised version was published online in August 2006 with corrections to the Cover Date.     

Activation energy of self-heating process Studied by DSC

In order to identify the kinetic process of self-heating in DSC experiment for Ti+3Al→TiAl₃ reaction, two approaches, linear-fitting approach developed from Semenov"s theory of spontaneous ignition and variation of Friedman method, were carried out with cylindrical Ti-75 at% Al samples. Following these approaches, two identical activation energies are obtained as 169±15 kJ mol^-1 and 170±5 kJ mol^-1, respectively. Compared with the activation energies of reactions and interdiffusions between Ti and Al, the possible rate-controlling process of self-heating in DSC experiment for Ti+3Al→TiAl₃ reaction is the interdiffusion between Ti and Al through TiAl₃-layer. This revised version was published online in August 2006 with corrections to the Cover Date.     

Study of the thermal behavior of the transition phase of Co(II)–diclofenac compound by non-isothermal method

The Co(II)–diclofenac complex was evaluated by simultaneous thermogravimetry-differential thermal analysis (TG-DTA) and differential scanning calorimetry (DSC). The DTA curve profile shows one exothermic peak because of the transition phase of the compound between 170 and 180 °C, which was confirmed by X-ray powder diffractometry. The transition phase behavior was studied by DSC curves at several heating rates of a sample mass between 1 and 10 mg in nitrogen atmosphere and in a crucible with and without a lid. Thus, the kinetic parameters were evaluated using an isoconversional non-linear fitting proposed by Capela and Ribeiro. The results show that the activation energy and pre-exponential factor for the transition phase is dependant on the different experimental conditions. Nevertheless, these results indicate that the kinetic compensation effect shows a relationship between them.     

An LX-10 kinetic model calibrated using simulations of multiple small-scale thermal safety tests

A new chemical kinetic model for the beta-delta transition and decomposition of LX-10 (95% octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine, 5% Viton A binder) is presented here. This model implements aspects of previous kinetic models but calibrates the model parameters to data sets of three experiments: differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and one-dimensional time to explosion (ODTX). The calibration procedure contains three stages: one stage uses open-pan DSC and TGA to develop a base reaction for formation of heavy gases, a second stage features closed-pan DSC to ascertain the autocatalytic behavior of reactant gases attacking the solid explosive, and a final stage adjusts the rate for the breakdown of heavy reactant gases using ODTX experimental data. The resultant model presents a large improvement in the agreement between simulated DSC and TGA results and their respective experiments while maintaining the same level of agreement with ODTX, scaled thermal explosion, and laser heating explosion times when compared to previous models.     

Influence of the Heating Rate in the Thermal Decomposition of HMX

This work refers to a study of the thermal decomposition of octahydro-1,3,5,7-tetranitro-1,3,5,7 tetrazocine (HMX) by differential scanning calorimetry (DSC) in non-isothermal conditions, with heating rates from1 to 25°C min⁻¹. The influence of the heating rate, the particle and the sample size were verified. The activation energy was calculated using the peak temperature shift method, proposed by Ozawa and a significant variation in the results was observed according to the range of the used heating rates. As the heating rate was increased, different conversions and self-heating effects were observed at the respective DSC peaks, indicating that the use of this method was inadequate and it may lead to incorrect results, which, in turn, could explain the wide range of activation energy values published in literature. At lower heating rates HMX decomposition occurs on the solid state and at higher ones decomposition occurs after melting practically at the same temperature, which does not depend on the heating rate. This revised version was published online in July 2006 with corrections to the Cover Date.