Laser irradiation effects on the surface,structural and mechanical properties of Al–Cu alloy 2024

Laser irradiation effects on surface, structural and mechanical properties of Al–Cu–Mg alloy (Al–Cu alloy 2024) have been investigated. The specimens were irradiated for various fluences ranging from 3.8 to 5.5 J/cm² using an Excimer (KrF) laser (248 nm, 18 ns, 30 Hz) under vacuum environment. The surface and structural modifications of the irradiated targets have been investigated by scanning electron microscope (SEM) and X-ray diffractometer (XRD), respectively. SEM analysis reveals the formation of micro-sized craters along the growth of periodic surface structures (ripples) at their peripheries. The size of the craters initially increases and then decreases by increasing the laser fluence. XRD analysis shows an anomalous trend in the peak intensity and crystallite size of the specimen irradiated for various fluences. A universal tensile testing machine and Vickers microhardness tester were employed in order to investigate the mechanical properties of the irradiated targets. The changes in yield strength, ultimate tensile strength and microhardness were found to be anomalous with increasing laser fluences. The changes in the surface and structural properties of Al–Cu alloy 2024 after laser irradiation have been associated with the changes in mechanical properties.     

Laser controlled melting of pre-prepared inconel 718 alloy surface

Laser treatment of Inconel 718 alloy surface is carried out. The alloy surface is coated with a carbon layer containing 7% TiC particles prior to the laser treatment. The carbon coating provides increased absorption of the incident laser beam and holds TiC particles. The microstrutural and morphological changes in the laser treated region are examined using optical and scanning electron microscopes, energy dispersive spectroscopy, and X-ray diffraction. The microhardness of the surface is measured and the residual stress formed at the surface vicinity is determined from the XRD technique. It is found that partial dissolution of carbide particles takes place at the surface. The composition of fine grains at the surface vicinity, nitride compounds formed, and dissolution of Laves phase at the surface region enhances the hardness at the treated surface. In addition, laser treated surface is free from the micro-crack network and cavities.     

Laser control melting of alumina surfaces and thermal stress analysis

Laser gas assisted melting of alumina surface is carried out and temperature as well as stress fields developed in the irradiated region are predicted using the finite element method (FEM). An experiment is conducted resembling the simulation conditions. Optical and scanning electron microscope (SEM) are used to examine the morphological and the metallurgical changes in the laser treated region. The X-ray diffraction (XRD) technique is used to determine the residual stress developed in the irradiated region. It is found that the residual stress predicted agreed with the measurement result. High heating and cooling rates result in high von Mises stress levels in the surface region.     

Laser gas-assisted processing of carbon coated and TiC embedded Ti-6Al-4V alloy surface

Laser gas-assisted treatment of Ti-6Al-4V alloy surface is carried out. The alloy surface is initially coated by a carbon layer, in which the TiC particles are embedded prior to laser processing of the surface. The carbon coating with the presence of TiC particles on the workpiece surface is expected to result in carbonitride compound in the surface vicinity after the laser treatment process. Optical and scanning electron microscopes are used to examine the morphological and the metallurgical changes in the laser treated layer. The residual stress formed in the surface region after the laser treatment process is critical for the practical applications of the resulting surface. Therefore, the residual stress formed in the laser treated region is predicted from the analytically equation. The X-ray diffraction technique is incorporated to obtain the residual stress formed in the surface region. It is found that the residual stress predicted agrees with the X-ray diffraction data. The dense structures consisting of TiC_xN_1−x, TiN_x, Ti₂N, and TiC compounds are formed in the surface region of the treated layer. This, in turn, significantly increases the microhardness at the surface.     

Laser surface treatment of Inconel 718 alloy: Thermal stress analysis

Laser heating of Inconel 718 alloy is considered and the resulting temperature and stress fields are predicted using the finite element method (FEM). An experiment is carried out to treat the alloy surface by a laser beam at high pressure nitrogen environment. The metallurgical and morphological changes in the irradiated region are examined using the Scanning Electron Microscope (SEM), optical microscope, and X-ray Diffraction (XRD). It is found that the surface hardness of the alloy improves after the laser heating process, which is due to the microstructural changes and γ-phase nitride formation in the surface region. The maximum value of the residual stress predicted in the irradiated region is close to the yielding limit of the alloy.     

Influence of deposition parameters on hard Cr-Al-N coatings deposited by multi-arc ion plating

The Cr-Al-N coatings were synthesized at various substrate bias voltages and nitrogen partial pressures by multi-arc ion plating (M-AIP). The relationships between deposition parameters and coating properties were investigated. Morphologies, phase structures, hardness and adhesion strength of the coatings were analyzed by SEM, XRD, XPS, nano-indenter and scratch tester. The results indicated that with the increase of substrate bias voltages, the surface macroparticles and deposition rate reduced mainly for the resputtering phenomenon. The (Cr, Al)N solid-solution phase kept unchanged, but the Cr₂N and AlN phases disappeared gradually. Due to the change of phase structures and residual compressive stress, the hardness values decreased and the adhesion strength decreased initially and then increased. Similarly, with the increase of nitrogen partial pressures, the phase structures of CrAlN coatings varied from Cr + Cr₂N + (Cr,Al)N to Cr₂N + (Cr,Al)N. The surface macroparticles increased due to the decreasing resputtering efficiency, and the deposition rate increased initially and then decreased due to the resputtering phenomenon. With increasing nitrogen partial pressures, adhesion strength decreased initially and then increased. The microhardness increased mainly due to the increase of Cr₂N contents and decrease of metal macroparticles.     

Laser cutting of rectangular geometry into alumina tiles

Laser cutting of rectangular geometry into the 5 mm thick alumina tiles is carried out. Temperature and stress fields, which are developed during the cutting process, are simulated in line with the experimental conditions. The morphological changes in the cutting sections are examined using optical and electron scanning microscopes, energy dispersive spectroscopy, and X-ray diffraction technique. The predictions of surface temperature and the residual stress are validated through the experimental data. It is found that von Mises stress attains high values in the region of the mid-thickness of the workpiece. The laser cut sections are free from major cracks and large scale sideways burning. The predictions of surface temperature and residual stress agree well with their counterparts obtained from the experiment.     

Influence of substrate temperature and ion-beam energy on the syntheses of aluminium nitride thin films by nitrogen-ion-assisted pulsed-laser deposition

Aluminium nitride (AlN) thin films have been grown on Si(100), Si(111) and Sapphire Al₂O₃(001) substrates by pulsed KrF excimer laser (wavelength 248 nm, duration 30 ns) ablation of an AlN target with the assistance of nitrogen-ion-beam bombardment. The influence of process parameters such as substrate temperature and ion-beam energy has been investigated in order to obtain high-quality AlN films. The AlN films deposited by pulsed-laser deposition (PLD) have been characterized by X-ray diffraction (XRD) to determine the crystalline quality, grain size and growth orientation with respect to the substrate. The XRD spectra of AlN films on Si(100), Si(111) and Sapphire substrates yield full-width-half-maximum (FWHM) values of approximately 1.6. The bonding characteristics in the films have been evaluated by Raman spectroscopy. The chemical composition of the films has been characterized by X-ray photoelectron spectroscopy (XPS). The surface morphology of the films has been measured by atomic force microscopy (AFM). At a substrate temperature of at least 600 °C, polycrystalline AlN films with orientations of AlN(100) and AlN(101) have been synthesized. PACS 68.55.-a; 81.15.Fg; 77.84.Bw     

Laser bending of AISI 304 steel sheets: Thermal stress analysis

Laser induced bending of steel sheet is carried out and thermal stress developed in the heated region is examined. Temperature and stress fields are predicted using the finite element model. The microstructural changes in the melted region are investigated through scanning electron microscope, energy dispersive spectroscopy and X-ray diffraction. The residual stress developed at the surface vicinity of the laser treated region is measured using the X-ray diffraction technique, which is then compared with its counterpart predicted from the simulations. It is found that the residual stress at the surface vicinity is compressive and the prediction of the residual stress agrees well with that obtained from the X-ray diffraction technique. In addition, surface temperature predictions are in good agreement with the thermocouple data. The laser treated region is free from major cracks and large cavities.     

A combined 14N/27Al nuclear magnetic resonance and powder X-ray diffraction study of impurity phases in beta-sialon ceramics

Beta-sialons are ceramic phases occurring in the SiO(2)-Si(3)N(4)-AlN-Al(2)O(3) system. A series of samples with differing compositions has been investigated by magic-angle spinning nuclear magnetic resonance (NMR) spectroscopy and powder X-ray diffraction (XRD). Although the constituent nitrogen nuclei occupy positions of low symmetry in the beta-sialon structure, 14N NMR spectra could be recorded for the samples examined. The origin of the 14N signal could be traced to the presence of an aluminium nitride (AlN) impurity phase with the help of 27Al NMR and XRD results. Similarly, the existence of Al(2)O(3) grains could be readily detected for a number of samples. Thus, the combination of 14N and 27Al NMR is shown to be an especially effective tool in identifying and characterizing impurity phases in sialon ceramics, complementing the results obtained from standard XRD analysis.     

Molecular dynamics simulations of AlN deposition on GaN substrate

ABSTRACT

In this work, we investigated the deposition of AlN film on GaN substrate by using molecular dynamics (MD) simulations. The effects of GaN substrate surface, growth temperature, and injected N: Al flux ratio on the growth of AlN film were simulated and studied. Consequently, the deposited AlN film on the (0001) Ga-terminated GaN surface achieves better surface morphology and crystallinity than that on the (000-1) N-terminated GaN surface due to the different diffusion ability of Al and N adatoms on two GaN surfaces. Furthermore, with the increase of growth temperature, the surface morphology and crystallinity of AlN film were improved owing to the enhanced mobility of adatoms. At the optimised injected N: Al flux ratio of 1, comparatively good surface morphology and crystallinity of deposited AlN films were realised. This method lays a foundation for the follow-up real-time study of defects and stress evolution of AlN on GaN and can be applied to film growth of other materials.     

Formation of the composition and topography of surface layers of Cu50Ni50 foils under laser irradiation

The influence of the laser radiation power density on the changes in the composition and mechanical properties of surface layers of Cu₅₀Ni₅₀ foils has been investigated using X-ray photoelectron spectroscopy, scanning probe microscopy, X-ray diffraction, and microhardness measurements. It has been found that, after laser irradiation, the redistribution of elements occurs in the surface layer with a thickness of ～30 nm on the irradiated side of the foil. It has been revealed that there are microdistortions in the crystal lattice of the alloy, microdeformations of grains, and variations in the microhardness of the irradiated surface. The mechanisms explaining the observed changes in the foils after laser irradiation have been proposed.     

Synthesis and surface characteristics of CeTbO3+δ induced by femtosecond laser irradiation

This work describes the use of focused, high-intensity light from a Ti:sapphire laser that generates femtosecond pulses to irradiate mixture of CeO₂ and Tb₄O₇ under ambient conditions. The prepared samples were investigated by means of X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and scanning electron microscope (SEM). XRD and XPS measurement results demonstrated that solid solution CeTbO_3+δ with cubic fluorite structure has been synthesized on the irradiated target surface. SEM micrographs showed that the ultra-short laser irradiation resulted in the formation of foamy structure and spherical particles with size varying from about 30 to 200 nm. The formation mechanism has been discussed in detail.     

AlN thin films prepared by ArF plasma assisted PLD. Role of process conditions on electronic and chemical–morphological properties

Aluminium nitride thin films were deposited on n-Si <100> substrates by RF plasma activated reactive pulsed laser deposition (PLD). An ArF excimer pulsed laser, 10 Hz and 2.5 J/cm² energy fluence, has been used to ablate a pure Al target in a reactive atmosphere of N₂ plasma (generated by a RF source), at varying processing parameters (substrate temperature, time, and N₂ plasma configuration). We studied the dependence and correlation of structural and electronic properties with the experimental conditions. The chemical composition of deposited material has been determined by both Raman and X-ray photoelectron spectroscopy (XPS). Electrical resistivity has been evaluated by the sheet resistance method. Both spectroscopic characterizations (Raman and XPS) show a strong dependence in the formation of AlN on the deposition temperature. At low temperatures, there is little formation of nitride, with a prevalence of aluminium oxide, while at higher temperatures the N uptake increases, with AlN formation. Raman analysis also highlights the formation of nano-structures, for temperatures ≥400^°C. These material characteristics have a fundamental influence on the electronic properties. Indeed, electrical resistivity properties have been found to be strongly dependent on the film structure, nitrogen incorporation, and presence of mixed oxide compounds, closely related to deposition temperature.     

Effect of aluminum content on the mechanochemical synthesis of in-situ TiN in the Al–Ti–AlN system and subsequent shock consolidation

To determine the effect of aluminum content on the formation of in-situ TiN in the Al–Ti–AlN system, a mixture of aluminum, titanium and aluminum nitride powders was subjected to high energy milling. Al content of the mixture was changed according to the following stoichiometric reaction: Ti+AlN+XAl→TiN+(1+X)Al. The value of X was varied from 5.35 to 19.65 based on the stoichiometric calculation of the molar mass of each component expected to result in aluminum matrix composite with TiN weights of 30%, 20% and 10%, respectively, in addition to reaction corresponding to X=0(Ti+AlN→TiN+Al). Thermodynamic factors determine that the amount of Al in the mixture plays a key role in the formation of in-situ TiN. XRD and EPMA results showed that at lower Al content (X=0, 5.35), reaction proceed through a gradual mode. By increasing Al content (X=19.65), no mechanochemical reaction occurred between Ti and AlN. Continuation of the milling process allowed acquisition of in-situ TiN in the designed compositions of AlN–TiN, Al–Ti–AlN–30%TiN, and to some extent, of Al–Ti–AlN–20%TiN. A nanocrystalline solid solution evolved by mechanical alloying (MA) was sustained for prolonged milling time. The mean TiN crystallite size obtained was 10 nm for the AlN–TiN composition. The end product milled powder after 40 h of milling time, equating to the Al–Ti–AlN–30%TiN composition was consolidated into bulk compact using the underwater shock compaction method. The milled specimens were characterized by XRD, scanning electron microscopy (SEM), electron probe microanalysis (EPMA) and microhardness testing. The sample had a uniform and fine-grained composite structure with 99% theoretical density and average microhardness of 434 HV0.1. The results confirmed the possibility of fabricating reliable bulk nanostructured materials by imposing shock compaction on submicron sized powders.     

Laser controlled melting of pre-treated zirconia surface

Laser treatment of pre-prepared zirconia surface is carried out. The pre-prepared surface, prior to laser treatment, consists of 50 μm carbon film and 7% titanium carbide particles, which are imbedded in the carbon film. The microstructural and morphological changes in the laser treated surface layer are examined using optical and scanning electron microscopes, energy dispersive spectroscopy, and X-ray diffraction. The fracture toughness of the laser treated surface is measured and the residual stress formed at the surface vicinity is determined from the X-ray diffraction technique. It is found that the microhardness of the laser treated surface increased slightly due to the dense layer formed at the surface vicinity. However, the laser treatment process reduces the fracture toughness of the surface due to improved surface hardness and the residual stress formed in the surface vicinity.     

阵列式压电振子超声复合喷丸强化*

为了进一步改善超声喷丸强化质量,提升工件表面残余应力和显微硬度的均匀性,对压电振子阵列型超声喷丸强化加工系统进行了改进,提出了在强化加工过程中辅助工件往复运动的方法。对改进后的压电振子阵列型超声喷丸强化加工原理进行了阐述,分析了激振片的振动特性并进行了结构尺寸优化,应用Abaqus对工件往复运动下超声喷丸强化过程进行了仿真研究,分析了在不同的工件往复运动频率下,工件表面残余应力分布情况。实验测试了在不同喷丸强化时间及工件往复运动频率下超声喷丸强化加工质量,探究了喷丸时间和工件往复运动频率对工件表面显微硬度的影响。结果表明：在压电振子阵列型超声喷丸强化过程中辅助工件往返运动,可以有效提高工件表面残余应力和显微硬度分布的均匀性,工件表面强化质量得到提升。     

Laser texturing of Hastelloy C276 alloy surface for improved hydrophobicity and friction coefficient

Laser treatment of Hastelloy C276 alloy is carried out under the high pressure nitrogen assisting gas environment. Morphological and metallurgical changes in the laser treated layer are examined using the analytical tools including, scanning electron and atomic force microscopes, X-ray diffraction, energy dispersive spectroscopy, and Fourier transform infrared spectroscopy. Microhardness is measured and the residual stress formed in the laser treated surface is determined from the X-ray data. The hydrophibicity of the laser treated surface is assessed using the sessile drop method. Friction coefficient of the laser treated layer is obtained incorporating the micro-tribometer. It is found that closely spaced laser canning tracks create a self-annealing effect in the laser treated layer and lowers the thermal stress levels through modifying the cooling rates at the surface. A dense structure, consisting of fine size grains, enhances the microhardness of the surface. The residual stress formed at the surface is compressive and it is in the order of −800 MPa. Laser treatment improves the surface hydrophobicity significantly because of the formation of surface texture composing of micro/nano-pillars.     

氮化铝单晶薄膜的ECR PEMOCVD低温生长研究

采用电子回旋共振等离子体增强金属有机物化学气相沉积（ECR－PEMOCVD）技术，在c轴取向的蓝宝石即α Al2O3（0001）衬底上，以氮化镓（GaN）缓冲层和外延层作为初始层，分别以高纯氮气（N2）和三甲基铝(TMAl)为氮源和铝源低温生长氮化铝（AlN）薄膜.并利用反射高能电子衍射（RHEED）、原子力显微镜（AFM）和x射线衍射（XRD）等测量结果，研究了氢等离子体清洗、氮化和GaN初始层对六方AlN外延层质量的影响，从而获得解理性与α Al2O3衬底一致的六方相AlN单晶薄膜，其XRD半高宽为1 关键词： AlN 氢等离子体清洗 氮化 GaN     

Dry sliding tribological behavior of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam

The dry sliding tribological behavior of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam (HIPIB) at energy density of 3.4 J/cm² with 10 shots is investigated by dry sliding wear tests in order to explore the effect of HIPIB irradiation on tribological property of magnesium alloy. Surface morphologies, composition and structure of the irradiated AZ31 magnesium alloys are examined by electron probe microanalysis (EPMA) and X-ray diffraction (XRD). The results indicated that HIPIB irradiation led to the increase in surface microhardness and the reduction in friction coefficient and wear rate. Wear rate for both the original and the irradiated samples increased with increasing sliding load from 0.1 to 0.5 N. The transition from severe metallic wear to mild oxidative wear induced by HIPIB irradiation was observed by a combined analysis in surface morphology and chemical composition of wear tracks, mechanically mixed materials and wear debris, which is mainly attributed to the significant increase in microhardness resulting from grain refinement on the irradiated surface. In addition, defects induced by HIPIB irradiation promoted the diffusion of oxygen during sliding wear and therefore led to the formation of compact mixed materials and protective films on the wear tracks surface, which also contributes to the transition in wear mechanism of AZ31 magnesium alloy induced by HIPIB irradiation.