Thermal degradation of lignin–phenol–formaldehyde and phenol–formaldehyde resol resins

Resol resins are used in many industrial applications as adhesives and coatings, but few studies have examined their thermal degradation. In this work, the thermal stability and thermal degradation kinetics of phenol–formaldehyde (PF) and lignin–phenol–formaldehyde (LPF) resol resins were studied using thermogravimetric analysis (TG) in air and nitrogen atmospheres in order to understand the steps of degradation and to improve their stabilities in industrial applications. The thermal stability of samples was estimated by measuring the degradation temperature (T _d), which was calculated according to the maximum reaction rate criterion. In addition, the ash content was determined at 800 °C in order to compare the thermal stability of the resol resin samples. The results indicate that 30 wt% ammonium lignin sulfonate (lignin derivative) as filler in the formulation of LPF resin improves the thermal stability in comparison with PF commercial resin. The activation energies of degradation of two resol resins show a difference in dependence on mass loss, which allows these resins to be distinguished. In addition, the structural changes of both resins during thermal degradation were studied by Fourier transform infrared spectroscopy (FTIR), with the results indicating that PF resin collapses at 300 °C whereas the LPF resin collapses at 500 °C.     

Thermal study of phenol–formaldehyde resin modified with cashew nut shell liquid

In this study, an experimental phenol–formaldehyde resin with 20% phenol replacement by cashew nut shell liquid (CNSL) was studied and compared with a conventional phenol–formaldehyde resin synthesized totally from petrochemical raw materials. The resins were characterized with standard lab analysis for their physicochemical specifications, while their thermal properties were studied with thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). For comparison reasons pure CNSL and wood were also included in the TGA study. A DSC study conducted both for the neat resins and the system wood–resin as to examine the effect of wood on the curing performance of the resins in the real time conditions of their usage at the wood-based panels industry.The adhesion strength of these resins was investigated by their application in plywood production. The plywood panels were tested for their shear strength and wood failure performance while their free formaldehyde emissions were determined with the desiccator method. It was proved that although the neat CNSL modified PF resin (PCF) cures at longer time and higher temperature than a conventional PF resin, wood affects it more significantly, resulting in the evening of their curing performance. This is a novel finding that manifests the possibility of replacing a convention PF resin by a CNSL modified one in the plywood production, without changing any of their production conditions and with improvement to their overall properties.     

Co-pyrolysis behaviors and kinetics of plastics–biomass blends through thermogravimetric analysis

Co-pyrolysis behaviors of plastics–biomass blends were investigated using a thermogravimetric (TG) analysis from room temperature to 873 K with a heating rate of 5–40 K min^?1 in an inert atmosphere. The selected biomass sample was sawdust of pine wood (WS). Polyvinyl chloride (PVC), low-density polyethylene (LDPE), high-density polyethylene (HDPE), and polypropylene (PP) were selected as plastic samples. The difference of mass loss between experimental and theoretical ones (calculated as arithmetic sums of those from each separated component) was used as a criterion of synergetic effect. The experimental results indicated that a significant synergetic effect existed during the high-temperature region of plastics and WS co-pyrolysis process, specially, the dehydrochlorination reaction of PVC and the degradation of hemicellulose and cellulose in the WS during the co-pyrolysis process showed synergetic effect, as well as the reaction of plastics (LDPE, HDPE, and PP) and WS. Based on the TG data with different heating rates, the kinetics parameters, especially activation energy, were calculated using the Friedman method. The activation energy of plastics, WS, and their blends were from 92.8 to 359.5 kJ mol^?1. The activation energy of the PVC–WS blends was at a range of 180.2–254.5 kJ mol^?1 in the second stages. The activation energies range of LDPE–WS, HDPE–WS, and PP–WS blends were 164.5–229.6, 213.2–234.3, and 198.4–263.6 kJ mol^?1, respectively.     

Pyrolysis and combustion kinetics of microcapsules containing carbon nanofibers by thermal analysis–mass spectrometry

The thermal properties of microcapsules containing carbon nanofibers (CNFs) suspended in ethyl phenylacetate (EPA) were investigated by thermogravimetric analysis coupled with mass spectrometry (TGA–MS). The pyrolysis of these microcapsules consisted of two stages. During the first one (100–150 °C), the emissions of aromatic compounds coming from the decomposition of EPA were identified. In the second one (150–290 °C), NH₂–CO coming from primary amide decomposition was mainly detected.A multiple-step model was used to predict the thermal decomposition of the synthesized microcapsules under both inert and oxidant atmospheres. Furthermore, pyrolysis and combustion kinetic parameters such as pre-exponential factor and activation energy of these microcapsules were estimated by nonlinear regression. An excellent agreement between experimental and predicted data was observed and confirmed from the statistical point of view.     

A study of the viscosity of phenol–formaldehyde resin modified with furfural–acetone monomer FA

The results of an evaluation of the relative and dynamic viscosities of phenol–formaldehyde resin modified with furfural–acetone monomer FA monomer are presented. That there is increasing viscosity of the modified adhesive composition is established due to the formation of polycomplexes, these being new supramolecular structures with increased dimensions of macromolecules of higher molecular mass.     

Investigation of curing kinetics of epoxy resin/novel nanoclay–carbon nanotube hybrids by non-isothermal differential scanning calorimetry

Chemical hybrid of nanoclay (NC)/carbon nanotube (CNT) was synthesized via growth of CNTs by chemical vapor deposition. The cure kinetics of epoxy resin in the presence of novel chemical hybrid of NC/CNT (CNC) was studied by non-isothermal differential scanning calorimetry. The effect of the CNC on cure kinetics was compared with conventional nanofillers such as CNTs, NC, and physical mixture of them (PNC). The kinetic parameters of the cure reaction were determined by iso-conversional method. The accelerating effect of CNT, CNC, and PNC in initial stage of cure reaction was related to the high thermal conductivity of CNTs, while the decelerating effect of nanofillers as the cure proceeded can be attributed to the reduction of polymer molecules motion caused by enhanced viscosity. The apparent activation energy (E _α) as the function of conversion (α) was calculated by five methods categorized into two different types: (1) conversion-dependent methods: Kissinger–Akahira–Sunose (KAS), Ozawa–Flynn–Wall (OFW), and Friedman; (2) conversion-independent methods: Kissinger and Augis. The accelerating effect of CNT, PNC, and CNC was observable as the reduced E _α values in low conversion only with KAS and OFW methods. The reverse trend of E _α values was observed with the introduction of these nanofillers at high conversions. The uniqueness of the CNC was more marked in increasing E _α values of epoxy after initial stage due to its special 3D structure of CNC. Calculated data using KAS and OFW methods showed the best agreement with the obtained experimental data.     

Non-isothermal thermogravimetric analysis of pyrolysis kinetics of four oil shales using Sestak–Berggren method

Journal of Thermal Analysis and Calorimetry - In this study, the non-isothermal pyrolysis method was used to investigate the pyrolysis characteristics of oil shale from four areas: namely Nongan,...     

A comparative study on cement hydration and microstructure of cement paste incorporating aminosulfonate–phenol–salicylic acid–formaldehyde and aminosulfonate–phenol–formaldehyde polymer

In this article, the water-soluble aminosulfonate–phenol–salicylic acid–formaldehyde (AH) polymer and aminosulfonate–phenol–formaldehyde polymer (AS) were incorporated into cement paste, and the effect of AH polymer on cement hydration and microstructure of cement paste was compared with AS polymer by means of isothermal calorimetry, X-ray diffraction, thermal analysis, mercury intrusion porosimetry, and scanning electron microscopy. The test results showed that the incorporation of AH and AS polymers into cement paste retards the rate of hydration reaction and reduces the amount of hydration products at early stages of hydration. The use of AH and AS polymers into cement paste also improves pore structure of cement paste. The pore size distribution of cement paste shifts toward smaller pore size scope. A smaller particle size of hydration product can be found in cement paste with AH and AS polymers. The cement paste with AH and AS polymers has a higher pore volume and total porosity. The surface morphologies of cement paste with AH and AS polymers are looser and more homogeneous than blank cement paste. Moreover, at the same dosage of polymer, the effect of AH polymer on the cement hydration and microstructure of cement paste was more significant than that of AS polymer.     

The non-isothermal kinetics of mullite formation in boehmite–zircon mixtures

In this work, we studied the kinetics of mullite formation in different composites under non-isothermal conditions using DTA. Different composites based of mullite, alumina, zircon and zirconia were prepared by reaction sintering of boehmite (as alumina source) and zircon. Several mixtures were used while varying the percentage of the boehmite from 30 to 70 mass% with a step of 10. Five compositions marked as B30, B40, B50, B60 and B70 corresponding to boehmite–zircon ratios (mass%) of 30/70, 40/60, 50/50, 60/40 and 70/30 were fabricated and studied. The DTA conducted at heating rates of 10, 20 and 30 K min^?1 showed an endothermic peak in all composites at about 1,603 K associated with mullite formation. The activation energies measured from non-isothermal treatments for five compositions (30, 40, 50, 60 and 70 mass% of boehmite) were 1,029, 1,085, 1,262, 1,508 and 1,321 kJ mol^?1, respectively. The n values (Avrami parameter) for all compositions are larger than 2.5, the mullite crystallization of these composites is followed by three-dimensional growth.     

Kinetics of resorcinol–formaldehyde polycondensation by DSC

Journal of Thermal Analysis and Calorimetry - The kinetics of resorcinol–formaldehyde polycondensation was investigated by DSC. The resorcinol–formaldehyde polycondensation mixtures...     

Application of non-isothermal cure kinetics on the interaction of poly(ethylene terephthalate) — Alkyd resin paints

Samples of paint (P), reused PET (PET-R) and paint/PET-R mixtures (PPET-R) were evaluated using DSC to verify their physical-chemical properties and thermal behavior. Films from paints and PPET-R are visually similar. It was possible to establish that the maximum amount of PET-R that can be added to paint without significantly altering its filming properties is 2%. The cure process (80–203°C) was identified through DSC curves. The kinetic parameters, activation energy (E _a) and Arrhenius parameters (A) for the samples containing 0.5 to 1% of PET-R, were calculated using the Flynn-Wall-Ozawa isoconversional method. It was observed that for greater amounts of PET-R added, there is a decrease in the E _a values for the cure process. A Kinetic compensation effect (KCE), represented by the equation InA=−2.70+0.31E _a was observed for all the samples. The most suitable kinetic model to describe this cure process is the autocatalytic Šesták-Berggreen, model applied to heterogeneous systems.     

Sulfonated Kraft lignin addition in urea–formaldehyde resin

Journal of Thermal Analysis and Calorimetry - Urea–formaldehyde (UF) resins are widely used over the world as an adhesive, principally in the civil construction, but its use leads to...     

The non-isothermal kinetics of mullite formation in mechanically activated kaolinite–alumina ceramic system

The non-isothermal kinetics of mullite formation from both non-activated and mechanically activated kaolinite?+?alumina ceramic system have been studied by differential thermal analysis (DTA). The mixture of kaolinite and alumina was activated mechanically in a planetary mill, while amorphization in the kaolinite and alumina structure was studied by X-ray diffraction analysis. The activation energies depending on the conversion for mullite formation have been calculated from the DTA curves by using the non-isothermal method of Coats and Redfern at heating rates of 5, 10, 15, and 20?°C?min^?1. The mechanical activation of the kaolinite and alumina mixture resulted in the decrease in activation energy values for mullite formation.     

An activated carbon with high capacitance from carbonization of a resorcinol–formaldehyde resin

A polymeric activated carbon (PAC) was synthesized from the carbonization of a resorcinol–formaldehyde resin with KOH served as an activation agent. The nitrogen adsorption–desorption at 77 K, X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) were used to characterize the prepared PAC. Compared with the commercial activated carbon (Maxsorb: Kansai, Japan), PAC shows superior capacitive performance in terms of specific capacitance, power output and high energy density as electrode materials for supercapacitors. PAC presents a high specific capacitance of 500 F g^?1 in 6 mol l^?1 KOH electrolyte at a current density of 233 mA g^?1 which remained 302 F g^?1 even at a high current density of 4.6 A g^?1. The good electrochemical performance of the PAC was ascribed to well-developed micropores smaller than 1.5 nm, the presence of electrochemically oxygen functional groups and low equivalent series resistance.     

Direct measurement of surface adhesion between thin films of nanocellulose and urea–formaldehyde resin adhesives

Cellulose - When applying an adhesive to wood, the chemical heterogeneity of the wood cell walls makes it difficult to understand the contribution they make to the interfacial adhesion between the...     

Synthesis,identification and study of electrical conductivity of the doped copolymer carbazole–phenol formaldehyde

The copolymer carbazole–phenol formaldehyde doped with 4 (4-hydroxy-phenyl azo)-benzene sulfonic acid (PABS), 2,5-dimethyl benzene sulfonic acid (PXSA) and 4-hydroxy-m-benzene disulfonic acid (PDSA) were prepared. These compounds are identified by FT-IR spectroscopy.The conductivity of copolymer carbazole–phenol formaldehyde doped with 4 (4-hydroxy-phenyl azo)-benzene sulfonic acid (PABS), 2,5-dimethyl benzene sulfonic acid (PXSA) and 4-hydroxy-m-benzene disulfonic acid (PDSA) was studied as a function of weight of the dopant compounds; an increase of conductance of the copolymer by doping with PABS is noted; the conductance became equal to 0.000595 ohm⁻¹ for 0.1 g higher conductance for the copolymer when it is doping with PABS.