On the phase behavior of blends of polymers and nematic liquid crystals

The phase behavior of mixtures of polymers and nematic liquid crystals (LC) is investigated. Two types of systems are examined. The first one deals with blends in which the polymer is made of linear chains. In this case, a systematic study of the effects of various parameters on the phase diagrams is performed. In particular, it is shown how increasing the polymer size and/or the LC molecule size increases the miscibility gap of the mixture. It also reduces the region where a single nematic phase is observed in the presence of a tiny amount of polymer. Likewise, the relative effects of the isotropic and the nematic interaction parameters on the phase diagrams are examined. The second part of this investigation deals with blends involving crosslinked polymers. Here, substantial differences are observed as compared to the case where the polymer components are made of linear chains. These differences are illustrated by showing the phase diagrams in similar conditions for both blends. Unlike the case of a linear polymer matrix, it is observed that the single nematic phase and the nematic-isotropic spinodal branches are absent from the phase diagram of crosslinked polymers. This results into significant distortions of the phase diagram. In order to highlight all these effects, examples representing hypothetical blends are considered. These examples are chosen for illustration of the results in which the choice of numerical parameters is made consistently with the existing values in the literature which makes comparison with published data possible.     

Correlation between rheological behavior and structure of multi-component polymer systems

Rheological measurement has been an effective method to characterize the structure and properties for multiphase/multi-component polymers, owing to its sensitivity to the structure change of hetero- geneous systems. In this article, recent progress in the studies on the morphology/structure and rheological properties of heterogeneous systems is summarized, mainly reporting the findings of the authors and their collaborators, involving the correlation between the morphology and viscoelastic relaxation of LCST-type polymer blends, the microstructure and linear/nonlinear viscoelastic behavior of block copolymers, time scaling of shear-induced crystallization and rheological response of poly- olefins, and the relationship between the structure/properties and rheological behavior of filled polymer blends. It is suggested that a thorough understanding of the characteristic rheological response to the morphology/structure evolution of multiphase/multi-component polymers facilitates researchers’ op- timizing the morphology/structure and ultimate mechanical properties of polymer materials.     

Biodegradable polymer blends and composites: An overview

Biodegradable polymers belong to a family of polymer materials that found applications ranged from medical applications including tissue engineering, wound management, drugs delivery, and orthopedic devices, to packaging and films applications. For broadening their potential applications, biodegradable polymers are modified utilizing several methods such as blending and composites forming, which lead to new materials with unique properties including high performance, low cost, and good processability. This paper reviews the recent information about the morphology of blends consisting of both biodegradable and non-biodegradable polymers and associated mechanical, rheological, and thermal properties of these systems as well as their degradation behavior. In addition, the mechanical performance of composites based on biodegradable polymers is described.     

Polyolefin blends

Polyolefin blends of proper morphology exhibit physical properties from high-extension, low-modulus elastomers to high-modulus tough resins. The morphology is controlled by rheology of the polymers, blending conditions and the use of graft polymer compatibilizers. The graft polymers were synthesized by polymerizing isotactic polypropylene with unsaturation in an ethylene-propylene-diene terpolymer. Graft copolymers result in smaller phase sizes and a more stable morphology for the blends. The development of polyolefin blends is reviewed with emphasis on materials with high concentration of elastomer phase.     

Poly(hydroxybutyrate) and epichlorohydrin elastomers blends: Phase behavior and morphology

This work studied blends of PHB with epichlorohydrin elastomers, the PEP homopolymer and its copolymer with ethylene oxide, ECO. PHB is a microbial polyester, which is accumulated intracellularly by a large number of microorganisms, presenting characteristics of biodegradability and biocompatibility. It presents a high degree of crystallinity, so is a quite brittle material, and may undergo degradation when is kept for a relatively short time at a temperature above its melting point, about 180 °C. PEP and ECO are linear and amorphous elastomers, exhibit miscibility with many aliphatic polyesters and these elastomers have been used in various branches of technology, such as the automotive industry. The proposed systems combine a polymer with high crystallinity and biodegradability, PHB, with amorphous epichlorohydrin elastomers. Blends were prepared by casting from chloroform solution at different compositions (0, 20, 40, 50, 60, 80 and 100 wt% of PHB). The phase behavior of PHB/PEP and PHB/ECO blends were studied by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and the morphology of the crystalline phase of PHB had been examined by optical microscopy. Blends of PHB/PEP and PHB/ECO have been described in literature as miscible. However, our results from the DSC and DMA show that PHB/PEP and PHB/ECO blends are immiscible. This behavior should be related to the molecular weight of polymers used in the present work, which is higher than the molecular weight of polymers used in the previous works. The crystallization kinetics of PHB is strongly influenced by the presence of the elastomeric phase. The degree of crystallinity of PHB/PEP blends decreases with an increase in the PEP content. PHB/ECO blends present degrees of crystallinity that can be considered nearly independent of the ECO content. Differences in the morphology of the crystalline phase were also observed, and these are attributed to the presence of elastomeric phase in the intraspherulitic zone.     

The structure and phase transitions in polymer blends,diblock copolymers and liquid crystalline polymers: The Landau-Ginzburg approach

The polymer systems are discussed in the framework of the Landau-Ginzburg model. The model is derived from the mesoscopic Edwards Hamiltonian via the conditional partition function. We discuss flexible, semiflexible and rigid polymers. The following systems are studied: polymer blends, flexible diblock and multi-block copolymer melts, random copolymer melts, ring polymers, rigid-flexible diblock copolymer melts, mixtures of copolymers and homopolymers and mixtures of liquid crystalline polymers. Three methods are used to study the systems: mean-field model, self consistent one-loop approximation and self consistent field theory. The following problems are studied and discussed: the phase diagrams, scattering intensities and correlation functions, single chain statistics and behavior of single chains close to critical points, fluctuations induced shift of phase boundaries. In particular we shall discuss shrinking of the polymer chains close to the critical point in polymer blends, size of the Ginzburg region in polymer blends and shift of the critical temperature. In the rigid-flexible diblock copolymers we shall discuss the density nematic order parameter correlation function. The correlation functions in this system are found to oscillate with the characteristic period equal to the length of the rigid part of the diblock copolymer. The density and nematic order parameter measured along the given direction are anticorrelated. In the flexible diblock copolymer system we shall discuss various phases including the double diamond and gyroid structures. The single chain statistics in the disordered phase of a flexible diblock copolymer system is shown to deviate from the Gaussian statistics due to fluctuations. In the one loop approximation one shows that the diblock copolymer chain is stretched in the point where two incompatible blocks meet but also that each block shrinks close to the microphase separation transition. The stretching outweights shrinking and the net result is the increase of the radius of gyration above the Gaussian value. Certain properties of homopolymer/copolymer systems are discussed. Diblock copolymers solubilize two incompatible homopolymers by forming a monolayer interface between them. The interface has a positive saddle splay modulus which means that the interfaces in the disordered phase should be characterized by a negative Gaussian curvature. We also show that in such a mixture the Lifshitz tricritical point is encountered. The properties of this unusual point are presented. The Lifshitz, equimaxima and disorder lines are shown to provide a useful tool for studying local ordering in polymer mixtures. In the liquid crystalline mixtures the isotropic nematic phase transition is discussed. We concentrate on static, equilibrium properties of the polymer systems.     

STUDIES ON STRUCTURE AND PHASE BEHAVIOR OF MULTICOMPONENT POLYMERS THROUGH RHEOLOGICAL TESTS

Rheological measurement has been a preferred approach to the characterization of the structure and phase behaviors for multi-component/multi-phase polymer systems, due to its sensitive response to the changes of structure for these heterogeneous polymers. In the present article, recent progresses in the studies on rheology for heterogeneous polymer systems including phase-separated polymeric blends and block copolymers are reviewed, mainly depending on the results by the authors＇ research group. By means of rheological measurements, not only some new fingerprints responsible for the evolution of morphology and structure concerning these polymer systems are obtained, also the corresponding results are significant for design and preparation of novel polymeric structural materials and functional materials.     

INVESTIGATION OF STRUCTURE AND PROPERTIES FOR POLYMER SYSTEMS BASED ON DYNAMIC RHEOLOGICAL APPROACHES

The dynamic theological measurements have been a preferred approach to the characterization of the structure and properties for multi-component or multi-phase polymer systems, due to its sensitive response to changes of structure for these heterogeneous polymers. In the present article, recent progresses in the studies on dynamic theology for heterogeneous polymer systems including polymeric composites filled with inorganic particles, thermo-oxidized polyolefins, phaseseparated polymeric blends and functional polymers with the scaling and percolation behavior are reviewed, mainly depending on the results by the authors‘ group. By means of theological measurements, not only some new fingerprints responsible for the evolution of morphology and structure concerning these polymer systems are obtained, the corresponding results are also significant for the design and preparation of novel polymer-based composites and functional materials.     

Studies on Blends of Nylon 6 and a Thermotropic Liquid Crystalline Polyarylester(Ⅱ)——Morphology and Rheology

Blends of nylon 6 (PA6) and a semirigid thermotropic liquid crystalline polyarylester (THH) were prepared by coprecipitation. The changing of the morphology of the blends with their compositions was observed by means of a polarizing microscope and scanning electron microscope. The THH phases in the blends changed gradually from spherical droplets to fibrils with the increase of THH content. The flow behavior of the blends are quite different from that of the parent polymers and a very dramatic reduction in the melt viscosity of blends containing 5% THH was observed. The formation possibility of in-situ reinforcement composites of PA6 blends with a semirigid LCP is discussed in the present paper.     

Immiscibility,upper critical solution temperature,and miscibility in blends of poly(vinyl ether)s with polyacrylics: Effects of pendant groups

Various phase behavior of blends of poly(vinyl ether)s with homologous acrylic polymers (polymethacrylates or polyacrylates) were examined using differential scanning calorimetry, optical microscopy (OM), and Fourier‐transformed infrared spectroscopy. Effects of varying the pendant groups of either of constituent polymers on the phase behavior of the blends were analyzed. A series of interestingly different phase behavior in the blends has been revealed in that as the pendant group in the acrylic polymer series gets longer, polymethacrylate/poly(vinyl methyl ether) (PVME) blends exhibit immiscibility, upper critical solution temperature (UCST), and miscibility, respectively. This study found that the true phase behavior of poly(propyl methacrylate)/PVME [and poly(isopropyl methacrylate)/PVME)] blend systems, though immiscible at ambient, actually displayed a rare UCST upon heating to higher temperatures. Similarly, as the methyl pendant group in PVE is lengthened to ethyl (i.e., PVME replaced by PVEE), phase behavior of its blends with series of polymethacrylates or polyacrylates changes correspondingly. Analyses and quantitative comparisons on four series of blends of PVE/acrylic polymer were performed to thoroughly understand the effects of pendant groups in either polyethers (PVE's) or acrylic polymers on the phase behavior of the blends of these two constituents. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1521–1534, 2007     

多组分高分子体系动态流变学研究

根据动态流变学基本理论介绍了多组分高分子体系动态流变学行为,评述了动态流变学方法在研究高分子共混体系、嵌段共聚物体系、填充高分子体系及溶胶-凝胶体系的形态、结构方面的最新进展,认为动态流变学方法是研究多组分高分子体系形态与结构的一种有效方法.     

Investigations of the influence on the phase morphology of PP-EPDM-blends on their mechanical properties

This work covers the dependence of the mechanical properties of polymer blends on their composition and their phase morphology. Blends of EPDM-elastomers and polypropylene were prepared covering the whole concentration range. The phase morphology was varied strongly by employing different mixing techniques and its morphology was characterized by means of electron microscopy and light microscopy, as well as by x-ray scattering and calorimetry.Mechanical properties such as the complex shear modulus, the tensile modulus as well as the stress strain behavior were investigated as a function of the composition of the blends and their phase morphology. The experimental finding is that the complex modulus, the tensile modulus, the yield stress, and the ultimate stress are rather insensitive with respect to the phase morphology and vary continuosly with the composition. The elongation at break, on the other hand, as well as the impact strength were found to depend on the phase morphology and to vary discontinously with the composition. One conclusion to be drawn is that one is not always forced to control the phase morphology tightly during processing in order to obtain materials with sufficiently good mechanical properties. Rather, simple theoretical approaches, neglecting details of the phase morphology are frequently able to satisfactorily predict mechanical properties of multiphase blends.     

Monte Carlo simulation of polymeric materials: Recent progress

Monte Carlo simulations are presented, dealing with phase diagrams of block copolymer melts and polymer blends, including the unmixing kinetics of the latter systems. The theoretical background is briefly reviewed: Ginzburg-type criteria reveal that in mixtures of long flexible polymers a “crossover” occurs from mean-field behavior (as described by Flory-Huggins theory) to nonclassical Ising-type behavior, and spinodal curves can be unusually sharp. This crossover is demonstrated by large scale simulations of the bond fluctuation model, and it is also shown that for symmetric mixtures the critical temperature scales with chain length as T_c α N. The prefactor in this relation is distinctly smaller than predicted by Flory-Huggins, but the Curro-Schweizer integral equation theory prediction T_c α √N is clearly ruled out. Tests of the Cahn theory on the initial stages of spinodal decomposition of polymer blends will also be reported. To conclude, the mesophase formation in block copolymers is discussed, and it is shown that the simulations agree very well with experiment. The pronounced chain stretching that already occurs in the disordered phase is compelling evidence against the validity of simple random phase approximation concepts for these systems. This shows how Monte Carlo simulations can assist in better understanding large classes of polymeric materials.     

Polymer Blends

The concept of appropriately combining two or more different polymers to obtain a new material system with the desirable features of its constituents is not new. Over the years, numerous systems based on the chemical combination of different monomers through random, block, and graft copolymerization methods have been developed with this goal in mind. For similar reasons, the coatings and rubber industries have long blended together different polymers, and particularly over the last decade the interest in polymer blend systems as a way to meet new market applications with minimum development cost has rapidly increased. This approach has not been without its difficulties and has not developed as rapidly as it might have, in part because most physical blends of different high molecular weight polymers prove to be immiscible. That is, when mixed together, the blend components are likely to separate into phases containing predominantly their own kind. This characteristic, combined with the often low physical attraction forces across the phase boundaries, usually causes immiscible blend systems to have poor mechanical properties. Despite this difficulty, a number of physical blend systems have been commercialized, and some of these are discussed later. However, there are ways around this problem of compatibility. Much research has shown that there are many truly miscible polymer pairs that can lead to significant opportunities for new products. Even for immiscible pairs, proper control of phase morphology during processing and/or the addition of “compatibilizing” agents can improve the interfacial situation mentioned above.     

Phase Behavior of Polymer Blends

The present report deals with some results on phase behavior, miscibility and phase separation for several polymer blends casting from solutions. These blends are grouped as the amorphous polymer blends, blends containing a crystalline polymer or two crystalline polymers. The blends of PMMA/PVAc were miscible and underwent phase separation at elevated temperature, exhibited LCST behavior. The benzoylated PPO has both UCST and LCST nature. For the systems composed of crystalline polymer poly(ethylene oxide) and amorphous polyurethane, of two crystalline polymers poly(-caprolactone) and poly[3,3,-bis-(chloromethyl) oxetane], appear a single T_g, indicating these blends are miscible. The interaction parameter B's were determined to be –14 J cm^–3, –15 J cm^–3 respectively. Phase separation of phenolphthalein poly(ether ether sulfone)/PEO blends were discussed in terms of thermal properties, such as their melting and crystallization behavior.This revised version was published online in November 2005 with corrections to the Cover Date.     

Viscoelastic behavior of polypropylene/nitrile rubber thermoplastic elastomer blends: Application of Kerner's models for reactively compatibilized and dynamically vulcanized systems

The viscoelastic properties of binary blends of nitrile rubber (NBR) and isotactic polypropylene (PP) of different compositions have been calculated with mean‐field theories developed by Kerner. The phase morphology and geometry have been assumed, and experimental data for the component polymers over a wide temperature range have been used. Hashin's elastic–viscoelastic analogy principle is used in applying Kerner's theory of elastic systems for viscoelastic materials, namely, polymer blends. The two theoretical models used are the discrete particle model (which assumes one component as dispersed inclusions in the matrix of the other) and the polyaggregate model (in which no matrix phase but a cocontinuous structure of the two is postulated). A solution method for the coupled equations of the polyaggregate model, considering Poisson's ratio as a complex parameter, is deduced. The viscoelastic properties are determined in terms of the small‐strain dynamic storage modulus and loss tangent with a Rheovibron DDV viscoelastometer for the blends and the component polymers. Theoretical calculations are compared with the experimental small‐strain dynamic mechanical properties of the blends and their morphological characterizations. Predictions are also compared with the experimental mechanical properties of compatibilized and dynamically cured 70/30 PP/NBR blends. The results computed with the discrete particle model with PP as the matrix compare well with the experimental results for 30/70, 70/30, and 50/50 PP/NBR blends. For 70/30 and 50/50 blends, these predictions are supported by scanning electron microscopy (SEM) investigations. However, for 30/70 blends, the predictions are not in agreement with SEM results, which reveal a cocontinuous blend of the two. Predictions of the discrete particle model are poor with NBR as the matrix for all three volume fractions. A closer agreement of the predicted results for a 70/30 PP/NBR blend and the properties of a 1% maleic anhydride modified PP or 3% phenolic‐modified PP compatibilized 70/30 PP/NBR blend in the lower temperature zone has been observed. This may be explained by improved interfacial adhesion and stable phase morphology. A mixed‐cure dynamically vulcanized system gave a better agreement with the predictions with PP as the matrix than the peroxide, sulfur, and unvulcanized systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1417–1432, 2004     

Selective localization of organoclay and effects on the morphology and mechanical properties of LDPE/PA11 blends with distributed and co‐continuous morphology

A study was made on the effect of small amounts of organically modified clay on the morphology and mechanical properties of blends of low‐density polyethylene and polyamide 11 at different compositions. The influence of the filler on the blend morphology was investigated using wide angle X‐ray diffractometry, scanning and transmission electron microscopy and selective extraction experiments. The filler was found to locate predominantly in the more hydrophilic polyamide phase. Although such uneven distribution does not have a significant effect on the onset of phase co‐continuity of the polymer components, it brings about a drastic refinement of the microstructure for the blends both with droplets/matrix and co‐continuous morphologies. In addition to the expected reinforcing action of the filler, the resulting fine microstructure plays an important role in enhancing the mechanical properties of the blends. This is essentially because of a good quality of stress transfer across the interface between the constituents, which also seems to benefit for a good interfacial adhesion promoted by the filler. Our results provide the experimental evidence for the capabilities of nanoparticles added to multiphase polymer systems to act selectively as a reinforcing agent for specific domains of the material and as a medium able to assist the refinement of the polymer phases during mixing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 600–609, 2010     

The influence of polymer structure and component ratios on blend miscibility

The mean field, rigid lattice treatment as applied to polymer mixtures has been used to estimate segment-segment interaction parameters for a wide range of polymers. These parameters incorporate, without distinction, contributions from non-combinatorial entropy effects, dispersion forces and any specific interactions that operate in the polymer blend. Thus while these parameters can be used to predict successfully the nature of the phases in untested polymer blends, structural effects may also play a role in determining miscibility, and these may have to be assessed individually. Examples of structural effects are described using chlorine-containing polymers and blends of copolymers with an anhydride ring attached in two different ways to the polymer chain. The extension of binary interaction parameters to the prediction of phase behaviour in complex ternary copolymer blends and the effect on the phase behaviour of changing the component ratios in the blends, is also illustrated.     

Measuring the extent of phase separation during polymerization of composite latex particles using modulated temperature DSC

The morphological features of composite latex particles predominantly develop during the polymerization process and depend upon a significant number of variables. In this study, we have concentrated on the relative polarities of the two polymers in the particles and the rate at which we added the monomers during semibatch reactions containing the seed polymer latex. Our particular interest was to develop data that could reveal the extent of polymer phase separation as a function of the amount of monomer fed, and to characterize the morphology resulting from it. While TEM is the most common analytical technique employed, we show in this paper that modulated temperature DSC can generate data that allows us to follow the phase separation process as the monomer feed progresses. By considering the possibilities of having “phases” within the particles of pure polymer, homogeneously mixed (but nonequilibrium) polymers, gradient and interfacial polymer, we have been able to quite successfully simulate the DSC data. This results in quantitative estimates of the relative amounts of these “phases” and their polymer compositions. Combining these results with TEM photos showing the spatial characteristics of the morphology, we can achieve a much greater understanding of the physical structure of the composite latex particles. In many cases we find that phase separation is far from complete at the end of the reaction process. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2790–2806, 2005     

Acrylic Terpolymer-Based Blends with Improved Properties

Blending of acrylic terpolymer (AT) with vinyl acetate-vinyl chloride (VAc-VC) copolymer, polyvinyl alcohol (PVA) polymer, and polyvinyl acetate (PVAc) polymer, respectively, resulted in sealant compositions with improved properties and enhanced outdoor weathering resistance. The morphology of these blends was studied by SEM, energy-dispersive x-ray analysis (EDXA), and DSC. The blends are heterogeneous and consist of a continuous phase which is either pure or mixed AT and a particulate phase having the morphology of the added component. The particulate phase of AT and AT-(VAc-VC) copolymer blends contains mixed AT, whereas that of AT-PVA and AT-PVAc does not. The AT-based blends have generally improved mechanical properties (e.g., ultimate tensile strength, adhesive strength). The improvement in mechanical properties is particularly strong in mixtures of AT with (VAc-VC) copolymer, probably because the added component has greater specific interaction capabilities with AT than the polymers incorporated in the other blends. Whereas the unblended AT has very low outdoor durability, the AT-based blends display enhanced resistance to weathering, as evidenced by substantially higher ultimate tensile strength of weathered specimens than those of the controls (unweathered).