Development and characterization of reactive extruded PVC/polyacrylate blends

This paper describes a method to obtain polymer blends by the absorption of a liquid solution of monomer, initiator, and a crosslinking agent in suspension type porous poly(vinyl chloride) (PVC) particles, forming a dry blend. These PVC/monomer dry blends are reactively polymerized in a twin‐screw extruder to obtain the in situ polymerization in a melt state of various blends: PVC/poly(methyl methacrylate) (PVC/PMMA), PVC/poly(vinyl acetate) (PVC/PVAc), PVC/poly(butyl acrylate) (PVC/PBA) and PVC/poly(ethylhexyl acrylate) (PVC/PEHA). Physical PVC/PMMA blends were produced, and the properties of those blends are compared to reactive blends of similar compositions. Owing to the high polymerization temperature (180°C), the polymers formed in this reactive polymerization process have low molecular weight. These short polymer chains plasticize the PVC phase reducing the melt viscosity, glass transition and the static modulus. Reactive blends of PVC/PMMA and PVC/PVAc are more compatible than the reactive PVC/PBA and PVC/PEHA blends. Reactive PVC/PMMA and PVC/PVAc blends are transparent, form single phase morphology, have single glass transition temperature (T_g), and show mechanical properties that are not inferior than that of neat PVC. Reactive PVC/PBA and PVC/PEHA blends are incompatible and two discrete phases are observed in each blend. However, those blends exhibit single glass transition owing to low content of the dispersed phase particles, which is probably too low to be detected by dynamic mechanical thermal analysis (DMTA) as a separate T_g value. The reactive PVC/PEHA show exceptional high elongation at break (～90%) owing to energy absorption optimized at this dispersed particle size (0.2–0.8 µm). Copyright © 2005 John Wiley & Sons, Ltd.     

Photoinitiated crosslinking of EPDM/inorganic filler blends and characterization of related properties

<正>Photoinitiated crosslinking of ethylene-propylene-diene terpolymer(EPDM) blends filled with calcium carbonate, talc and calcined kaolin(CK) in the presence of benzil dimethyl ketal as photoinitiator and trimethylolpropane triacrylate as crosslinker and their related properties have been studied by different analytical methods.The results from gel content and heat extension determination show that the efficiency of photocrosslinking of EPDM increases with increasing the content of diene and its molecular weight.The EPDM blends with 100 phr different inorganic fillers can be photocrosslinked to gel content of above 60%by 5 s UV-irradiation under optimum conditions.Under the same conditions of irradiation,the orders of photocrosslinking rate and final gel content are EPDM/CaCO_3EPDM/talcEPDM/CK.The data from thermogravimetric analysis,dynamic mechanical thermal analysis,electrical properties,mechanical tests and scanning electron microscopy show that UV irradiation crosslinking apparently enhances the thermal stability,mechanical properties and electrical properties of the photocrosslinked EPDM/inorganic filler samples.Although the attenuated total-reflection FTIR data show that inorganic fillers can promote the surface photo-oxidation of EPDM/inorganic filler samples with increasing the irradiation time,the above related properties of the photocrosslinked EPDM blends irradiated within 5 s are enough to satisfy many applications in the cable industry.     

Molecular weight segregation induced by interfacial melt reactivity in polyamide 6/reactive rubber blends

Polyamide 6 (PA) and ethylene-propylene rubber with maleic functionality (EPMA) were blended in a batch mixer. EPMA anhydride groups react with amine chain ends of polyamide and form a grafted copolymer at the interface. The molecular weights of the grafted PA and of the free PA were measured. The molecular weight of the free PA decreases during the processing. This effect is due to the hydrolysis of the PA consecutively to its reaction with anhydride groups. The molecular weight of both grafted and free polyamide decreases during the processing. Moreover, the molecular weight of the grafted PA is lower than that of the free PA. At constant mixing time, a high conversion level produces grafted PA with a higher molecular weight. This is the result of molecular weight segregation for interfacial reaction. Small molecules react faster at the interface than larger ones. If we compare experimental results with model predictions, two segregation regimes are observed. For high shear and low EPMA concentrations, dispersion is very fast; the segregation only depends on molecular elasticity. In this case, the best correlation between model and experiment is obtained for low interfacial thicknesses. For low shear, or for EPMA concentrations close to the phase inversion composition, the segregation is more noticeable, which is mainly due to the diffusion of macromolecules through the brush of already grafted molecules. In this case, there is a clear competition between the compatibilization and the grafting reaction. Molecular weight segregation gives low ratio of the grafted PA molecular weight to the free PA molecular weight. This is detrimental to interfacial properties of the grafted copolymer formed by melt reactivity. Strategies are developed to improve this ratio in order to investigate its influence on the mechanical properties. © 1995 John Wiley & Sons, Inc.     

In situ compatibilization of PET/PS blends through carbamate‐functionalized reactive copolymers

To investigate the effect of reactive compatibilization in the immiscible poly(ethylene terephthalate) (PET)/polystyrene (PS) blend, poly(styrene‐co‐methacryloyl carbamate) (PSM) was synthesized as a reactive compatibilizer. The interfacial reaction of the carbamate group in PSM with OH/COOH in PET was confirmed by atomic force microscopy. The interfacial roughness developed rapidly with an increase in the methacryloyl carbamate (MAC) content and then leveled off above the optimum content (3.8 wt %). These results were well‐reflected in the interfacial adhesion, morphology, and mechanical properties of the PET/PS blends, showing a maximum value at the optimum MAC content. The existence of a maximum value is believed to stem from a reciprocal relationship between the sufficient formation of in situ copolymer and the fast diffusion rate of reactive polymers at the interface. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1396–1404, 2000     

Effects of the molecular structure of styrene-isoprene block copolymers on the interfacial characteristics of polystyrene/polyisoprene blends

The effects of the molecular structure of the styrene-isoprene block copolymer on the interfacial tension, the morphology and the interfacial adhesion of polystyrene/polyisoprene were investigated. A reduction in interfacial tension is observed with the addition of a small amount of copolymer, followed by a leveling off as the copolymer concentration exceeds the critical micelle concentration. The reduction in interfacial tension between polystyrene and polyisoprene is more significant when the isoprene-rich diblock copolymer is added than the cases when the symmetric or styrene-rich diblock copolymer is added. The interfacial tension data seem to be consistent with the phase morphology and the interfacial adhesion: the lower the interfacial tension, the smaller the domain size of dispersed phase and the better the interfacial adhesion. © 1996 John Wiley & Sons, Inc.     

Cocrystallization in ternary blends of ferroelectric copolymers

In this work, we report evidences of cocrystallization in ternary blends made of crystalline ferroelectric poly(vinylidene fluoride‐trifluorethylene) [P(VDF‐TrFE)] copolymers. Complete cocrystallization has been unequivocally demonstrated by the observation of just one Curie and one Melting temperature in their calorimetric thermograms. These temperatures were intermediary among the respective temperatures of the individual constituents, that is, P(VDF‐TrFE)_72/28, P(VDF‐TrFE)_63/37, and P(VDF‐TrFE)_50/50. Dielectric and X ray diffraction data were used to complement the investigation. The binary blends made of 63/37 and 72/28 copolymers were found to be miscible in the entire range of composition, with the behavior of their Curie temperatures being well fitted by an equation very similar to that proposed by Gordon‐Taylor to describe the behavior of the glass transition temperatures in true binary blends. In the ternary crystalline system, we have found evidences that the complete miscibility of the binary blend made of 63/37 and 72/28 copolymers actually drives the P(VDF‐TrFE)_50/50 copolymer to accommodate their chains in its binary crystalline structure. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 621–626, 2010     

Structure,properties and interfacial interactions in poly(lactic acid)/polyurethane blends prepared by reactive processing

Polyurethane elastomers are promising candidates for the impact modification of PLA producing blends for example for biomedicine. Poly(lactic acid) (PLA)/polyurethane elastomer (PU) blends were prepared by reactive processing and physical blending as comparison. The blends were characterized by a number of techniques including microscopy (scanning electron microscopy, SEM, and atomic force microscopy, AFM), rotational viscometry, thermal (dynamic mechanical analysis, DMA), and mechanical (tensile) measurements. The analysis and comparison of the structure and properties of physical and reactor blends proved the successful coupling of the phases. Coupling resulted in more advantageous structure and superior mechanical properties compared to those of physical blends as confirmed by morphology, macroscopic properties and the quantitative estimation of interfacial interactions. Structural studies and the composition dependence of properties indicated the formation of a submicron, phase-in-phase structure which positively influenced properties at large PU contents. The results strongly support that reactive processing is a convenient, cost-effective and environmentally friendly technique to obtain blends with superior properties.     

Photochemical crosslinking of ethylene-vinyl-acetate and ethylene-propylene-diene terpolymer blends

Laser-induced crosslinking in ethylene-vinyl-acetate and ethylene-propylene-diene elastomer blends was investigated. The degree of crosslinking was estimated by conventional sol-gel measurement. Dependence of crosslinking efficiency on laser parameters, such as the wavelength and the duration of exposure of the radiation, and the temperature of the sample during irradiation was investigated. Also, the effect of incorporation of photoinitiators, antioxidant and pigment into the blend matrices was studied. Photodegradation was found to compete with crosslinking. However, the crosslinking was drastically reduced by the incorporation of antioxidant into the bulk of the blend. In addition to the above measurements, the changes in the tensile properties of the blends are also reported.     

Rheological properties of UHMWPE/iPP blends

The effects of isotactic polypropylene (PP) on the rheological properties of ultra high molecular weight polyethylene (UHMWPE) have been measured in a broad range of composition (0, 5, 15, 30 wt% PP) at various temperatures (110, 130, and 150°C) and a specific gel concentration of 6 wt%. The result showed that the viscosity of the UHMWPE significantly decreased with the addition and increasing amount of PP. Regardless of temperature, the viscosity function followed the power‐law behavior. Copyright © 2009 John Wiley & Sons, Ltd.     

Rheological and relaxation properties of MQ copolymers

The rheological properties of MQ copolymer melts are investigated under steady-state shear flow and dynamic oscillatory shear within a wide temperature range. The MQ copolymers are highly branched polycyclic compounds (densely crosslinked nanosized networks) incapable of further intermolecular interactions. The samples have identical chemical compositions, but their detailed molecular structures are different. The polymers under consideration show Newtonian behavior in a wide shear-stress range. The values of viscosity vary considerably with the molecular structure of the copolymers. The generalized frequency dependence of complex dynamic modulus components is constructed with the use of the temperature-frequency superposition method. In a first approximation, the viscoelastic behavior of the materials is satisfactorily described by the Maxwell model with a single relaxation time. In this respect, the studied materials are similar to micellar colloids. The relaxation spectra of the copolymers distinguished by narrow distributions are calculated.     

Rheological behavior in blends of PET with ionomeric polyester

The rheological behavior and the morphology in blends of polyethylene terephthalate (PET) with ionomeric polyester were investigated over a wide range of different blending ratios. The ionomeric polyester is derived from PET modified through copolycondensation with sulfonate moiety, sodiosulfo isophthalate (Na-SIP), iso-phthalic acid (IPA) and polyethylene glycol (PEG). The results showed that the apparent viscosity and non-Newtonian index of the PET/ionomeric polyester blend system had a nonlinearity change with the change of the blend ratio of PET/ionomeric polyester. The anomaly of the viscous flow activation energy change was found as the content of ionomeric polyester was about 40% (w/w) in the blend system, suggesting the presence of physical cross-linked structure formed by strong polar tangling points and the phase separation owing to poor compatibility between the PET and ionomeric polyester. The morphology and thermal behavior of the blends were observed, respectively, with differential scanning calorimetry (DSC) and atomic force microscopy (AMF).     

Coil-to-globule transitions of interfacial copolymers in better than theta-solvents

Experimental studies of the coil-to-globule transitions exhibited in better than -solvents by interfacial copolymers ofN-isopropylacrylamide and acrylamide imply that a lower bound for the value of n in then-clusters of poly(N-isopropylacrylamide) (PNIPAM) is 3. The corresponding upper bound is therefore likely to be 5 or 6. Statistical copolymers of PNIPAM containing upwards of 0.75 mole fraction of acrylamide (whose homopolymer does not itself displayn-clustering) exhibited this transition, which disappeared at higher mole fractions of acrylamide. Interfacial homopolymers ofN-ethylacrylamide and its statistical copolymers withN-isopropylacrylamide exhibitedn-clustering at all compositions.     

Peroxide-Initiated crosslinking of styrene-grafted polymers and copolymers of butadiene

Low molecular weight polymers and copolymers of butadiene were grafted with styrene. The graft products were then crosslinked by using dicumyl peroxide as initiator. The optimum peroxide concentration was established (5 phr). Infrared analysis showed that the reactivity of 1,2-vinyl and that of 1,4-trans double bonds in styrene-grafted polybutadiene is similar. Crosslinking of the graft product seems to involve a radical-chain polymerization of double bonds in the polymer. The reaction rate is proportional to the square root of peroxide concentration and to the concentration of polymer double bonds. Activation energy, reaction heat, reaction order, and crosslinking efficiency were also determined from DSC measurements. No relation was found between the activation energy of crosslinking and the molecular weight of backbone polymer or density of grafting. Crosslinking efficiency was to 25–50 crosslinks per molecule of decomposed peroxide. The crosslinking efficiency for grafted butadiene–styrene copolymers is somewhat lower than that for grafted polybutadienes. From thermogravimetric measurements it was found that the crosslinked grafted polymers show lower resistance to thermal degradation than ungrafted polymers.     

Studies on crosslinking of EPDM-PE blends by thermoanalytical techniques

The effect of blend ratio and peroxide concentration on crosslinking characteristics of EPDM-PE blends were studied by Differential Scanning Calorimetry, Brabender plasticorder and Rheometer. Crosslinking of EPDM-PE blends follows first order reaction kinetics. The curing exotherm increases but activation energy decreases with increase in EPDM content in the blends. The same however increases with the increase in concentration of DCP upto a certain level, while the activation energy is almost independent of peroxide concentration. The cure rate increases whereas optimum cure time and energy consumption for curing decrease with increase in the EPDM-PE ratio. A method for determination of crosslinking efficiency in the case of blend systems was developed from high temperature modulus to predict the properties and the curing behaviour of the blends.

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Zusammenfassung Mittels DSC, Brabender Plasticorder und Rheometer wurde der Einfluß von Mischungsverhältnis und Peroxidkonzentration auf den Vernetzungsverlauf von EPDM-PE-Gemischen untersucht. Die Vernetzung von EPDM-PE-Gemischen verläuft nach einer Reaktion erster Ordnung. Je höher der Anteil von EPDM im Gemisch, um so exothermer ist die Vernetzung und um so kleiner ist die dazugehörige Aktivierungsenergie. Mit dem Anwachsen der DCP-Konzentration bis zu einem gewissen Niveau wächst der exotherme Charakter, während die Aktivierungsenergie fast unabhängig von der Peroxidkonzentration ist. Mit dem Anstieg des EPDM/PE-Verhältnisses wächst die vernetzungsgeschwindigkeit, während die optimale Vernetzungszeit und der Energieverbrauch für die Vernetzung sinken. Es wurde ein Verfahren zur Bestimmung der Vernetzungseffizienz bei Mischsystemen entwickelt, um Eigenschaften und Vernetzungsverhalten von Gemischen voraussagen zu können.

     

Dielectric properties of some photo crosslinking acrylate ester copolymers

Photo crosslinking due to the photo polymerization of unsaturated acrylic side-groups attached to copolymers of glycidyl methacrylate and methyl methacrylate (GMA-MMA) by reaction with acrylic acid in the presence of benzoin methyl ether as photolabile initiator has been investigated. The composition of these copolymers based on (GMA-MMA, 30:70) were determined by [¹H] NMR spectroscopy. The reactivity ratios for the GMA-MMA system were determined using the Kelen-Tüdös method.

The dielectric properties of copolymers based on GMA-MMA acrylate ester (30:70) and homopolymers of MMA in combination with different polyfunctional acrylate ester monomers before and after exposure to UV irradiation have been studied in a solid state matrix, over a frequency range of 100 Hz to 50 kHz and at temperatures in the range 20–70°C.     

Solution pH-regulated interfacial adsorption of diblock phosphorylcholine copolymers

Spectroscopic ellipsometry has been used to examine the pH-responsive interfacial adsorption of a series of biocompatible diblock copolymers incorporating 2-methacryloyloxyethyl phosphorylcholine-based (MPC) residues and 2-(dialkylamino)ethyl methacrylate residues, with a specific focus on 2-(diethylamino)ethyl groups (referred to as MPCm-DEAn, where m and n refer to the mean degrees of polymerization of each block) at the hydrophilic silicon oxide/water interface. For all the copolymers studied the surface excess shows only weak concentration dependence. Increasing the length of the DEA block has little effect on the dynamic or equilibrated adsorption at pH 7, indicating that the DEA block adopts a flat conformation on the silicon oxide surface at this pH. With increasing pH, however, the surface excess shows a dramatic increase, followed by a subsequent decline. The observed maximum in surface excess represents a balance between charge over-compensation of the copolymer with the oppositely charged surface and the subsequently reduced charge density of the copolymer. Variations in the observed maxima for various MPCm-DEAn diblock copolymers indicate different surface conformations at high pH. Salt addition does not affect copolymer adsorption. This behavior is attractive for biomedical applications in which the ionic strength is variable. It was also found that the preadsorbed diblock copolymers immobilized DNA from solution to an extent that is proportional to the relative charge ratio between the anionic DNA and the cationic DEA block of the copolymer.     

Structure and properties of blends containing ethylene-methacrylate copolymers

The preparation, melting point, degree of crystallinity, mechanical properties, and morphology of a family of blends composed of a transition-metal-neutralized carboxylate semicrystalline ionomer (metal-neutralized ethylene-methacrylate copolymer) and an amorphous copolymer (styrene-4-vinyl pyridine copolymer) are described. These polymeric materials contain low levels (≤ 10.0 mol %) of interacting groups which are capable of forming interpolymeric complexes. These interactions are best described as transition metal-pyridine coordination complexes. A general characteristic of these blend systems is that the mechanical properties and morphology are directly influenced by the nature of the counterion and the specific composition ratio of amorphous to semicrystalline component. A nontransition metal counterion (sodium) is weakly interacting at best, while a transition metal counterion (zinc) is strongly interacting. Morphological studies (polarized-light microscopy and small-angle light-scattering measurements) confirm that the glassy component, if nonassociating, resides primarily in the interspherulite region, while the associating species will behave in a similar manner only after the stoichiometric ratio is reached. The morphology directly influences the stress-strain behavior of these blends. It is noteworthy that the spherulite size remains unchanged with nonassociating blends while a 50% reduction is noted in the associating blends. Thermal and wide-angle x-ray scattering measurements confirm the lamellar structure is unaffected by these associations. © 1992 John Wiley & Sons, Inc.     

Interface localization of carbon nanotubes in blends of two copolymers

The localization of unpurified and unfunctionalized multiwall carbon nanotubes (MWNTs) in an immiscible polymer blend has been studied. The sea-island morphology of ternary blends of a copolyamide 6/12 (PA6/12), a copolymer of ethylene and methyl acrylate (EMA) and MWNTs was studied by SEM and TEM. Depending on the mixing sequence, the MWNTs are localized either in the PA phase or at the interface. The localization of the MWNTs is determined both by the thermodynamics of the minimization of the interfacial energies and by a partial (irreversible) adsorption of the macromolecules of the first copolymer in contact with the MWNTs during the mixing step. The adsorption phenomenon is proved by TGA, EELS, modification of the MWNTs and decantation tests. It is attributed to non-covalent and non-specific interactions occurring between the CH groups of the polymers and the MWNTs.