Kinetics of the styrene emulsion polymerization using n‐dodecyl mercaptan as chain‐transfer agent

The kinetics of the styrene emulsion polymerization using n‐dodecyl mercaptan as chain‐transfer agent was studied. It was found that the chain‐transfer agent (CTA) had no effect on polymerization rate but substantially affected the molecular weight distribution (MWD). The efficiency of the CTA in reducing the MWD was lowered by the mass‐transfer limitations. The process variables affecting CTA mass transfer were investigated. A mathematical model for the process was developed. The outputs of the model include monomer conversion, particle diameter, number of polymer particles, and number‐average and weight‐average molecular weights. The model was validated by fitting the experimental data. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4490–4505, 2000     

Atom transfer radical polymerization of styrene and methyl methacrylate catalyzed by FeCl2/iminodiacetic acid

The atom transfer radical polymerization of styrene and methyl methacrylate with FeCl₂/iminodiacetic acid as the catalyst system in bulk was successfully implemented at 70 and 110 °C, respectively. The polymerization was controlled: the molecular weight of the resultant polymer was close to the calculated value, and the molecular weight distribution was relatively narrow (weight‐average molecular weight/number‐average molecular weight ∼ 1.5). Block copolymers of polystyrene‐b‐poly(methyl methacrylate) and poly(methyl methacrylate)‐b‐poly(methyl acrylate) were successfully synthesized, confirming the living nature of the polymerization. A small amount of water added to the reaction system increased the reaction rate and did not affect the living nature of the polymerization system. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4308–4314, 2000     

Synthesis of well‐defined macromonomers and comb copolymers from polymers made by atom transfer radical polymerization

Poly(n‐butyl acrylate) macromonomers with predetermined molecular weights (1300 < number‐average molecular weight < 23,000) and low polydispersity indices (<1.2) were synthesized from bromine‐terminated atom transfer radical polymerization polymers via end‐group substitution with acrylic acid and methacrylic acid. These macromonomers, having a high degree of end‐group functionalization (>90%), were radically homopolymerized to obtain comb polymers. A high macromonomer concentration, combined with a low radical flux, was needed to obtain a high conversion of the macromonomers and a reasonable degree of polymerization. By the traditional radical copolymerization of the hydrophobic macromonomers with the hydrophilic monomer N,N‐dimethylaminoethyl methacrylate (DMAEMA), amphiphilic comb copolymers were obtained. The conversions of the macromonomers and comonomer were almost quantitative under optimized reaction conditions. The molecular weights were high (number‐average molecular weight ≈70,000), and the molecular weight distribution was broad (polydispersity index ≈ 3.5). Kinetic measurements showed simultaneous decreases in the macromonomer and DMAEMA concentrations, indicating a relatively homogeneous composition of the comb copolymers over the whole molecular weight range. This was supported by preparative size exclusion chromatography. The copolymerization of poly(n‐butyl acrylate) macromonomers with other hydrophilic monomers such as acrylic acid or N,N‐dimethylacrylamide gave comb copolymers with multimodal molecular weight distributions in size exclusion chromatography and extremely high apparent molecular weights. Dynamic light scattering showed a heterogeneous composition consisting of small (6–9 nm) and large (23–143 nm) particles, probably micelles or other type of aggregates. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3425–3439, 2003     

Controlled radical polymerization of a trialkylsilyl methacrylate by reversible addition–fragmentation chain transfer polymerization

The reversible addition–fragmentation chain transfer (RAFT) polymerization of a hydrolyzable monomer (tert‐butyldimethylsilyl methacrylate) with cumyl dithiobenzoate and 2‐cyanoprop‐2‐yl dithiobenzoate as chain‐transfer agents was studied in toluene solutions at 70 °C. The resulting homopolymers had low polydispersity (polydispersity index < 1.3) up to 96% monomer conversion with molecular weights at high conversions close to the theoretical prediction. The profiles of the number‐average molecular weight versus the conversion revealed controlled polymerization features with chain‐transfer constants expected between 1.0 and 10. A series of poly(tert‐butyldimethylsilyl methacrylate)s were synthesized over the molecular weight range of 1.0 × 10⁴ to 3.0 × 10⁴, as determined by size exclusion chromatography. As strong differences of hydrodynamic volumes in tetrahydrofuran between poly(methyl methacrylate), polystyrene standards, and poly(tert‐butyldimethylsilyl methacrylate) were observed, true molecular weights were obtained from a light scattering detector equipped in a triple‐detector size exclusion chromatograph. The Mark–Houwink–Sakurada parameters for poly(tert‐butyldimethylsilyl methacrylate) were assessed to obtain directly true molecular weight values from size exclusion chromatography with universal calibration. In addition, a RAFT agent efficiency above 94% was confirmed at high conversions by both light scattering detection and ¹H NMR spectroscopy. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5680–5689, 2005     

Facile synthesis of AB2‐type miktoarm star polymers through the combination of atom transfer radical polymerization and ring‐opening polymerization

A novel miktofunctional initiator ( 1 ), 2‐hydroxyethyl 3‐[(2‐bromopropanoyl)oxy]‐2‐{[(2‐bromopropanoyl)oxy]methyl}‐2‐methyl‐propanoate, possessing one initiating site for ring‐opening polymerization (ROP) and two initiating sites for atom transfer radical polymerization (ATRP), was synthesized in a three‐step reaction sequence. This initiator was first used in the ROP of ?‐caprolactone, and this led to a corresponding polymer with secondary bromide end groups. The obtained poly(?‐caprolactone) (PCL) was then used as a macroinitiator for the ATRP of tert‐butyl acrylate or methyl methacrylate, and this resulted in AB₂‐type PCL–[poly(tert‐butyl acrylate)]₂ or PCL–[poly(methyl methacrylate)]₂ miktoarm star polymers with controlled molecular weights and low polydispersities (weight‐average molecular weight/number‐average molecular weight < 1.23) via the ROP–ATRP sequence. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2313–2320, 2004     

Reversible addition–fragmentation chain transfer/miniemulsion polymerization of butyl methacrylate in the presence of β‐cyclodextrin

In the presence of β‐cyclodextrin (β‐CD), reversible addition–fragmentation chain transfer (RAFT) polymerization has been successfully applied to control the molecular weight and polydispersity [weight‐average molecular weight/number‐average molecular weight (M_w/M_n)] in the miniemulsion polymerization of butyl methacrylate, with 2‐cyanoprop‐2‐yl dithiobenzoate as a chain‐transfer agent (or RAFT agent) and 2,2′‐azoisobutyronitrile (AIBN) as an initiator. β‐CD acted as both a stabilizer and a solubilizer, assisting the transportation of the water‐insoluble, low‐molecular‐weight RAFT agent into the polymerization loca (i.e., droplets or latex particles) and thereby ensuring that the RAFT agent was homogeneous in the polymerization loca. The polymers produced in the system of β‐CD exhibited narrower polydispersity (1.2 < M_w/M_n < 1.3) than those without β‐CD. Moreover, the number‐average molecular weight in the former case could be controlled by a definite amount of the RAFT agent. Significantly, β‐CD was proved to have a favorable effect on the stability of polymer latex, and no coagulum was observed. The effects of the concentrations of the RAFT agent and AIBN on the conversion, the molecular weight and its distribution, and the particle size of latices were investigated in detail. Furthermore, the influences of the variations of the surfactant (sodium dodecyl sulfate) and costabilizer (hexadecane) on the RAFT/miniemulsion polymerization were also studied. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2931–2940, 2005     

ATRP of MMA under 60Co γ‐irradiation at room temperature

In this work, atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) was successfully carried out at room temperature (25 °C) under ⁶⁰Co γ‐irradiation environment. The polymerization proceeded smoothly with high conversion (>90%) within 7 h. The polymerizations kept the features of controlled radical polymerization: first‐order kinetics, well‐predetermined number‐average molecular weights (M_n,GPC), and narrow molecular weight distributions (M_w/M_n < 1.25). ¹H NMR spectroscope and matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry confirmed that poly(methyl methacrylate) (PMMA) chain was end‐capped by the initiator moieties. The Cu(II) concentration could reduce to 20 ppm level while keeping good control over molecular weights. This is the first successful example for the ATRP of MMA under ⁶⁰Co γ‐irradiation at room temperature. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Living radical emulsion polymerization using the nanoprecipitation technique: An extension to atom transfer radical polymerization

Living radical polymerizations of styrene were performed under emulsion atom transfer radical polymerization conditions with latexes prepared by a nanoprecipitation technique recently developed for the stable free‐radical polymerization process. Latexes were prepared by the precipitation of a solution of low‐molecular‐weight polystyrene in acetone into a solution of a surfactant in water. The resulting particles were swollen with styrene and then heated. The effects of various surfactants and hydrophobic ligands, the reaction temperature, and the ligand/copper(I) bromide ratio were studied. The best results were obtained with the nonionic surfactant Brij 98 in combination with the hydrophobic ligand N,N‐bis(2‐pyridylmethyl)octadecylamine and a ligand/copper(I) bromide ratio of 1.5 at a reaction temperature of 85–90 °C. Under these conditions, latexes with good colloidal stability with average particle diameters of 200 nm were obtained. The molecular weight distributions of the polystyrenes were narrow, although the experimental molecular weights were slightly larger than the theoretical ones because not all the macroinitiator appeared to reinitiate. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4027–4038, 2006     

Iron‐mediated atom transfer radical polymerization of styrene with tris(3,6‐dioxaheptyl) amine as a ligand

The atom transfer radical bulk polymerization of styrene with FeX₂ (X = Br or Cl)/tris(3,6‐dioxaheptyl) amine as the catalyst system was successfully implemented at 110 °C. The number‐average molecular weight of the polymers with a narrow molecular weight distribution (weight‐average molecular weight/number‐average molecular weight = 1.2–1.5) increased linearly with the monomer conversion and matched the predicted molecular weight. The polymerization rate, initiation efficiency, and molecular weight distribution were influenced by the selection of the initiator and iron halide. The high functionality of the halide end group in the obtained polymers was confirmed by both ¹H NMR and a chain‐extension reaction. Because of its water solubility, the iron complexes could be removed easily from the reaction mixture through the washing of the polymerization mixture with water. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 483–489, 2006     

Nuclear magnetic resonance monitoring of chain‐end functionality in the atom transfer radical polymerization of styrene

The evolution of the bromine end functionality during the bulk atom transfer radical polymerization (ATRP) of styrene [in the presence of the catalyst CuBr/4,4′‐di‐(5‐nonyl)‐2,2′‐bipyridine] was monitored with 600‐MHz ¹H NMR. A decrease in the functionality versus the conversion was observed. The loss of functionality was especially significant at very high conversions (>90%). The experimental data were compared with a kinetic model of styrene ATRP. The latter indicated that the loss of chain‐end functionality was partly due to bimolecular terminations but was mainly due to β‐H elimination reactions induced by the copper(II) deactivator. These elimination reactions, which occurred later in the reaction, did not significantly affect the polymer molecular weights and the polydispersity. Therefore, a linear evolution of the molecular weights and low‐polydispersity polymers were still observed, despite a loss of functionality. Understanding these side reactions helped in the selection of the proper conditions for reducing the contribution of the elimination process and for preparing well‐defined polystyrene (number‐average molecular weight ～10,000 g mol^?1; weight‐average molecular weight/number‐average molecular weight ～1.1) with a high functionality (92%). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 897–910, 2005     

Anionic polymerization of 4‐phenyl‐1‐buten‐3‐yne derivatives bearing electron‐withdrawing groups

The anionic polymerization of derivatives of 4‐phenyl‐1‐buten‐3‐yne was carried out to investigate the effect of substituents on the polymerization behavior. The polymerization of 4‐(4‐fluorophenyl)‐1‐buten‐3‐yne and 4‐(2‐fluorophenyl)‐1‐buten‐3‐yne in tetrahydrofuran at −78 °C with n‐BuLi/sparteine as an initiator gave polymers consisting of 1,2‐ and 1,4‐polymerized units in quantitative yields with ratios of 80/20 and 88/12, respectively. The molecular weights of the polymers were controlled by the ratio of the monomers to n‐BuLi, and the distribution was relatively narrow (weight‐average molecular weight/number‐average molecular weight < 1.2), supporting the living nature of the polymerization. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1016–1023, 2001     

In situ atom transfer radical polymerization of styrene with a tetraethylthiuram disulfide/copper bromide/2,2′‐bipyridine initiating system

The living radical polymerization of styrene in bulk was successfully performed with a tetraethylthiuram disulfide/copper bromide/2,2′‐bipyridine (bpy) initiating system. The initiator Et₂NCS₂Br and the catalyst cuprous bromide (CuBr) were produced from the reactants in the system through in situ atom transfer radical polymerization (ATRP). A plot of natural logarithm of the ratio of original monomer concentration to monomer concentration at present, ln([M]₀/[M]) versus time gave a straight line, indicating that the kinetics was first‐order. The number‐average molecular weight from gel permeation chromatography (GPC) of obtained polystyrenes did not agree well with the calculated number‐average molecular weight but did correspond to a 0.5 initiator efficiency. The polydispersity index (i.e., the weight‐average molecular weight divided by the number‐average molecular weight) of obtained polymers was as low as 1.30. The resulting polystyrene with α‐diethyldithiocarbamate and ω‐Br end groups could initiate methyl methacrylate polymerization in the presence of CuBr/bpy or cuprous chloride/bpy complex catalyst through a conventional ATRP process. The block polymer was characterized with GPC, ¹H NMR, and differential scanning calorimetry. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 4001–4008, 2001     

Synthesis of high molecular weight and narrow molecular weight distribution poly(acrylonitrile) via RAFT polymerization

Well‐defined polyacrylonitrile (PAN) of high viscosity‐average molecular weight (M_η = 405,100 g/mol) was successfully synthesized using reversible addition‐fragmentation chain transfer polymerization. The polymerization exhibits controlled characters: molecular weights of the resultant PANs increasing approximately linearly with monomer conversion and keeping narrow molecular weight distributions. The addition of 0.01 equiv (relative to monomer acrylonitrile) of Lewis acid AlCl₃ in the polymerization system afforded the obtained PAN with an improved isotacticity (by 8%). In addition, the influence of molecular weights and molecular weight distributions of PANs on the morphology of the electrospun fibers was investigated. The results showed that, under the same conditions of electrospinning, average diameter (247–1094 nm) of fibers increased with molecular weights of PANs, and it was much easier to get “uniform” diameter fibers while using PANs with narrow molecular weight distributions as the precursor of electrospinning. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Polymerization of aliphatic disubstituted acetylenes by MoOCl4–n‐Bu4Sn–EtOH catalyst: Formation of polymers with narrow MWDs and confirmation of the living character

The polymerization of aliphatic disubstituted acetylenes was examined with MoOCl₄–n‐Bu₄Sn–EtOH (1/1/2) ternary catalyst in anisole at 0 °C. Various linear aliphatic disubstituted acetylenes such as 2‐nonyne provided polymers with narrow molecular weight distributions (weight‐average molecular weight/number‐average molecular weight = 1.05–1.20). The living character of the polymerization was proven by both the time profile of the polymerization and the multistage polymerization of 2‐nonyne. The initiation efficiency was about 3%, which is rather low. Although 5‐dodecyne, which has a triple bond in a more inner part, polymerized more slowly than 2‐nonyne, their living characters were hardly different. Diblock copolymers were synthesized by the sequential living polymerization of internal linear alkynes. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2697–2701, 2000     

Evolution of molecular weight distributions in the catalytic chain transfer polymerization of methyl methacrylate up to high monomer conversions

The evolution of molecular weight distributions (MWDs) with monomer conversion in the catalytic chain transfer (CCT) polymerization of methyl methacrylate at 60 °C is investigated by simulation (via the program package PREDICI®) and experiment. A Co(III)‐based complex is used as the precursor for the CCT agent, which is formed in situ by initiator‐derived (2,2′‐azobisisobutyronitrile) radicals to yield the catalytically active Co(II) species. The small shifts seen in the MWD toward lower molecular weights with increasing monomer conversion are shown to be of the same order of magnitude as the associated changes in the MWD in non‐CCT controlled free‐radical polymerization, indicating that no significant change in the MWD with monomer conversion is associated with the CCT process. These results are compared to the evolution of MWDs in conventional chain transfer polymerizations with thiols as transfer agents. A clear shift toward higher molecular weights is seen with increasing monomer conversion, indicating disparate rates of thiol and monomer consumption. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3303–3312, 2000     

Synthesis of a novel hybrid liquid‐crystalline rod–coil diblock copolymer

A series of novel rod–coil diblock copolymers on the basis of mesogen‐jacketed liquid‐crystalline polymer were successfully prepared by atom transfer radical polymerization from the flexible polydimethylsiloxane (PDMS) macroinitiator. The hybrid diblock copolymers, poly{2,5‐bis[(4‐methoxyphenyl)oxycarbonyl]styrene}‐block‐polydimethylsiloxane, had number‐average molecular weights (M_n's) ranging from 9500 to 30,900 and relatively narrow polydispersities (≤1.34). The polymerization proceeded with first‐order kinetics. Data from differential scanning calorimetry validated the microphase separation of the diblock copolymers. All block copolymers exhibited thermotropic liquid‐crystalline behavior except for the one with M_n being 9500. Four liquid‐crystalline diblock copolymers with PDMS weight fractions of more than 18% had two distinctive glass‐transition temperatures. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1799–1806, 2003     

Sulfonic acids as water‐soluble initiators for cationic polymerization in aqueous media with Yb(OTf)3

Aqueous sulfonic acids (HOSO₂R; R = CH₃, Ph‐p‐CH₃, and Ph‐p‐NO₂), coupled with a water‐tolerant Lewis acid, ytterbium triflate [Yb(OTf)₃; OTf =  OSO₂CF₃], initiate the cationic suspension polymerization of p‐methoxystyrene (pMOS) in heterogeneous aqueous media. They induce controlled polymerization of pMOS at 30 °C, and the molecular weights of the polymers (weight‐average molecular weight/number‐average molecular weight ∼ 1.7) increase with conversion. These suspension polymerizations are initiated by the entry of sulfonic acid from the aqueous phase into the organic phase and proceed via reversible activation of the sulfonyl terminus by the Lewis acid. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2728–2733, 2000     

Atom transfer radical polymerization of methyl methacrylate via reversibly supported catalysts on silica gel via self‐assembly

A reversible catalyst immobilization system via self‐assembly of hydrogen bonding between thymine anchored on silica gel support and 2,6‐diaminopyridine functionalized with a catalyst (copper bromide‐N,N,N′,N′‐tetraethyldiethylenetriamine (TEDETA) complex) was developed for the atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA). At elevated temperatures, the hydrogen bonding disassociated and released the catalyst as free small molecules for catalysis, which effectively mediated a living polymerization of MMA, producing PMMA with controlled molecular weight and narrow molecular weight distribution (<1.3). At room temperature, the catalyst assembled on the silica gel support by hydrogen bonding, and thus could be recovered and reused for a second run of ATRP. The recovered catalyst still mediated a living polymerization of MMA with reduced activity (54–64%), but had much improved control of the polymerization. The resulting PMMA had molecular weights very close to theoretical vales. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 22–30, 2004     

Reaction of epoxy resin and hyperbranched polyacids

The condensation reaction between two different epoxy resins and a hyperbranched polyester (MAHP) [poly(allyloxy maleic acid‐co‐maleic anhydride)] was studied. We compared two kinds of diglycidyl ether bisphenol A type of epoxy resins with different molecular weights, that is, epoxy resin GY240 (M = 365 g/mol) and GT6064 (M = 1540 g/mol) in this reaction. The results showed a marked difference in their reaction pattern in terms of ability to form crosslinked polymer networks with MAHP. For the former low‐molecular‐weight epoxy resin, no crosslinking could be observed in good solvents such as THF or dioxane within the set of reaction conditions used in this study. Instead, polymers with epoxide functional degrees between 0.34 and 0.5 were formed. By contrast, the latter high‐molecular‐weight epoxy resin, GT6064, rapidly produced highly crosslinked materials with MAHP under the same reaction conditions. The spherical‐shape model of hyperbranched polymer was applied to explain this difference in reaction behavior. Hence, we have postulated that low‐molecular‐weight epoxy resins such as GY240 are unable to crosslink the comparatively much bigger spherically shaped MAHP molecules. However, using high‐molecular‐weight epoxy resins greatly enhances the probability of crosslinking in this system. Computer simulations verified the spherical shape and condensed bond density of MAHP in good solvents, and submicron particle analysis showed that the average MAHP particle size was 9 nm in THF. Furthermore, the epoxy‐functionalized polyesters were characterized by ¹H NMR and FTIR, and the molecular weights and molecular‐weight distributions were determined by size‐exclusion chromatography. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4457–4465, 2000     

Synthesis of aromatic oxazolyl‐ and carboxyl‐functionalized polymers: Atom transfer radical polymerization of styrene initiated by 2‐[(4‐bromomethyl)phenyl]‐4,5‐dihydro‐4,4‐dimethyloxazole

The synthesis of a new compound, 2‐[(4‐bromomethyl)phenyl]‐4,5‐dihydro‐4,4‐dimethyloxazole ( 1 ), and its utility in the synthesis of oxazoline‐functionalized polystyrene by atom transfer radical polymerization (ATRP) methods are described. Aromatic oxazolyl‐functionalized polymers were prepared by the ATRP of styrene, initiated by ( 1 ) in the presence of copper(I) bromide/2,2′‐bipyridyl catalyst system, to afford the corresponding α‐oxazolyl‐functionalized polystyrene ( 2 ). The polymerization proceeded via a controlled free radical polymerization process to produce the corresponding α‐oxazolyl‐functionalized polymers with predictable number‐average molecular weights, narrow molecular weight distributions in high‐initiator efficiency reactions. Post‐ATRP chain end modification of α‐oxazolyl‐functionalized polystyrene ( 2 ) to form the corresponding α‐carboxyl‐functionalized polystyrene ( 3 ) was achieved by successive acid‐catalyzed hydrolysis and saponification reactions. The polymerization processes were monitored by gas chromatography analyses. The unimolecular‐functionalized initiator and functionalized polymers were characterized by thin layer chromatography, spectroscopy, size exclusion chromatography, and nonaqueous titration analysis. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.