Functional copolymer/organo‐MMT nanoarchitectures. XIX. Nanofabrication and characterization of poly(MA‐alt‐1‐octadecene)‐g‐PLA layered silicate nanocomposites with nanoporous core–shell morphology

Novel bioengineering functional copolymer‐g‐biopolymer‐based layered silicate nanocomposites were fabricated by catalytic interlamellar bulk graft copolymerization of L‐lactic acid (LA) monomer onto alternating copolymer of maleic anhydride (MA) with 1‐octadecene as a reactive matrix polymer in the presence of preintercalated LA…organo‐MMT clay (reactive ODA‐MMT and non‐reactive DMDA‐MMT) complexes as nanofillers and tin(oct)₂ as a catalyst under vacuum at 80°C. To characterize the functional copolymer layered silicate nanocomposites and understand the mechanism of in situ processing, interfacial interactions and nanostructure formation in these nanosystems, we have utilized a combination of variuous methods such as FT‐IR spectroscopy, X‐ray diffraction (XRD), dynamic mechanical (DMA), thermal (DSC and TGA‐DTG), SEM and TEM morphology. It was found that in situ graft copolymerization occurred through the following steps: (i) esterification of anhydride units of copolymer with LA; (ii) intercalation of LA between silicate galleries; (iii) intercalation of matrix copolymer into silicate layers through in situ amidization of anhydride units with octadecyl amine intercalant; and (iv) interlamellar graft copolymerization via in situ intercalating/exfoliating processing. The main properties and observed micro‐ and nanoporous surface and internal core–shell morphology of the nanocomposites significantly depend on the origin of MMT clays and type of in situ processing (ion exchanging, amidization reaction, strong H‐bonding and self‐organized hydrophobic/hydrophilic interfacial interactions). This developed approach can be applied to a wide range of anhydride‐containing copolymers such as random, alternating and graft copolymers of MA to synthesize new generation of polymer‐g‐biopolymer silicate layered nanocomposites and nanofibers for nanoengineering and nanomedicine applications. Copyright © 2014 John Wiley & Sons, Ltd.     

Specific interaction governing the melt intercalation of clay with poly(styrene‐co‐acrylonitrile) copolymers

In the melt intercalation of cation‐exchange clay, mixtures of montmorillonite and poly(styrene‐co‐acrylonitrile) (SAN) with various acrylonitrile contents were studied to examine the effect of specific interaction. When organic molecules with hydroxyl groups were used as intercalants for the clay, the amount of SAN penetrating the gallery of the layered structure of the clay and the corresponding increase in the gallery height occurred at a much higher rate because of the attractive specific interaction between acrylonitrile groups and polar groups on the clay surface. However, there was a limit to the increase in the gallery height, and the tendency for the gallery height to increase with the acrylonitrile group content disappeared when the acrylonitrile content was greater than 30 wt %, implying that excessive attractive interaction on the clay surfaces and polymer molecules glued the two adjacent silicate layers together; consequently, the increase in the gallery height could not be accomplished. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2430–2435, 2001     

Molecular simulation to discover rheological properties and soil-binding ability of PHPA polymer on montmorillonite surface

Synthetic polymer fluids are increasingly being applied to support excavations in deep foundations. As these fluids are molecularly engineered, their underlying microstructure interaction with in situ soils significantly affect excavation stability and soil dispersion. However, little molecular-scale research has been done on the rheological behavior of partially hydrolyzed polyacrylamides (PHPA) polymer fluids on the clay surface. Molecular models of the clay–polymer systems are constructed using PHPA on montmorillonite (MMT) clay surface. Initial rheological properties and soil-binding ability at different shear rates, temperatures, and polymer concentrations are first studied using molecular dynamics (MD) simulations. It is found that the functional groups of PHPA can interact with the MMT surface and form a viscous film under the atomic interaction of hydrogen bonds, water bridges, and electrostatic attraction. The shear stress, σ increases with the shear rate and follows the power-law model. And the viscosity, η decreases as the shear rate increases, which is consistent with the experimental trend. However, the σ and η decrease with the increase of temperature. And the action mode of PHPA concentration has been identified from the MD perspective. This work provides insight into the molecular mechanism for PHPA's rheology on the clay surface and their interaction.     

A new hybrid nanocomposite prepared by emulsion copolymerization of ABS in the presence of clay

The preparation and characterizations of new hybrid organic–inorganic nanocomposites consisting of acrylonitrile–butadiene–styrene terpolymer and a Na⁺‐exchanged montmorillonite (MMT) are described by direct intercalation through one‐step emulsion polymerization. Those products were purified by successive hot acetone and toluene extraction, respectively, for more than 2 days. The IR spectra for the purified samples revealed the characteristic absorbances as a result of those of styrene, butadiene, acrylonitrile, and MMT. X‐ray diffraction spectra of the composites showed the enlarged 001 d‐spacing as much as 1.75 nm, but no signals were found for the partial insertion of copolymer chains. Moreover, it was evident that this direct intercalation was not accompanied by delamination of the clay interlayer. The thermogravimetric analytic measurement for the purified product confirmed that the onset temperature of decomposition was transferred to the higher temperature region as much as 40–50 °C. Morphological observations by transmission electron microscopy, scanning electron microscopy, and optical micrography demonstrated homogeneous dispersion of MMT particles in the copolymer matrix. The possible physical picture of this direct intercalation was discussed in terms of swelling characteristics of compacted bentonite and the monomer containing micelle sizes. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 719–727, 2001     

Structure build‐up at rest in polymer nanocomposites: Flow reversal experiments

Evolution of the microstructure as well as the shear stress and the normal stress difference of polymer/layered silicate nanocomposites prepared by melt mixing of poly[butylene succinate‐co‐adipate] and organically modified montmorillonite are investigated in transient forward and reverse start‐up shear flows at different clay loading and different shear rates. Special attention is paid to the structure build‐up at rest and to the amplitude of the overshoots observed during the reverse start‐up test in the shear stress and the normal stress difference. The model that we have developed previously is used to suggest an explanation for the observed phenomena. The model is able to capture observed behavior of the shear stress in both forward and reverse start‐up flows. It fails, however, to predict experimentally observed overshoot in the normal stress difference. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1728–1741, 2009     

Synthesis and electrorheological properties of polyaniline-Na+-montmorillonite suspensions

We synthesized polyaniline-Na⁺-montmorillonite nanocomposite particles using an emulsion intercalation method and prepared electrorheological (ER) fluids by dispersing the synthesized nanocomposite particles in an electrically insulating silicone oil. The conducting polymer (polyaniline) was inserted into the layers of clay, and this insertion of polyaniline was confirmed by X-ray diffraction. For the first time, ER properties were determined via a rotational rheometer equipped with a high voltage generator.     

Pendant cyclic carbonate‐polymer/Na‐smectite nanocomposites via in situ intercalative polymerization and solution intercalation

Nanocomposites of sodium smectite with polyether‐ and polystyrene‐containing pendant cyclic carbonates offer a novel approach to improving hydraulic barrier properties of Na‐smectite liners to saline leachates. The cyclic carbonate polyethers were prepared by cationic ring opening polymerization of a cyclic carbonate‐containing epoxide, whilst polystyrene polymers having pendant cyclic carbonate groups were obtained from radical photopolymerization of styrene. Na‐smectite nanocomposites of these polymers were formed via clay in situ polymerization and solution intercalation methods. X‐ray diffraction (XRD) and FT‐IR analysis confirmed that the polyether can be intercalated within the layers of smectite via in situ as well as solution intercalation of the pre‐formed polymer. The cyclic carbonate polyether nanocomposite was more resistant to leaching in 3M aqueous sodium chloride than its respective cyclic carbonate. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2421–2429     

Colorless polyimide nanocomposite films containing hexafluoroisopropylidene group

Poly(amic acid) (PAA) was prepared by the reaction of 4,4'‐(hexafluoro‐isopropylidene)diphthalic anhydride (6FDA) with 2,2'‐bis[4‐(4‐aminophenoxy)phenyl] hexafluoropropane (BAPP) in N,N‐dimethylacetamide (DMAc). Hybrid films were obtained from blend solutions of the precursor polymer and the organoclay Cloisite 15A, varying the organoclay content from 0 to 3.0 wt%. The cast PAA film was heat‐treated at different temperatures to create polyimide (PI) hybrid films, which showed excellent optical transparencies and were almost colorless. The intercalation of PI chains in the organoclays was examined by means of wide‐angle X‐ray diffraction (XRD) and electron microscopy (SEM and TEM). In addition, the thermo‐mechanical properties were tested using a differential scanning calorimeter (DSC), a thermogravimetric analyzer (TGA), and a universal tensile machine (UTM). In the XRD, SEM, and TEM results for the PI hybrid films, a substantial increase in the agglomeration of the clay particles was observed as the clay loading was increased from 0.5 to 3.0 wt%. This suggests that in the hybrid materials with low clay content, the clay particles are better dispersed in the matrix polymer and do not agglomerate significantly. We found that the addition of a small amount of organoclay is sufficient to improve the thermal and mechanical properties of the PI, with the maximum enhancement being observed at 1.0 wt% Cloisite 15A. Copyright © 2009 John Wiley & Sons, Ltd.     

New Approach to Enhance the Yield Stress of Electro‐Rheological Fluids by Polyaniline‐Coated Layered Silicate Nanocomposites

We synthesized new polyaniline (PANI)/organoclay (aminosilane surface‐treated) nanocomposite particles and prepared electro‐rheological (ER) fluids by dispersing the particles in silicone oil. A distinct enhancement in yield stress was observed due to the presence of PANI‐coated clay particles. The effects of delaminated clay on the ER yield stress were investigated and compared with other ER fluid systems, which use PANI particles only or a simply intercalated PANI/clay nanocomposite.     

Melt blending of ethylene‐vinyl alcohol copolymer/clay nanocomposites: Effect of the clay type and processing conditions

Ethylene‐vinyl alcohol copolymer (EVOH)/clay nanocomposites were prepared via dynamic melt blending. The effect of the processing parameters on blends containing two clay types in different amounts was examined. The blends were characterized with a Brabender plastograph and capillary rheometer, differential scanning calorimetry, dynamic mechanical thermal analysis (DMTA), X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). XRD showed advanced EVOH intercalation within the galleries, whereas TEM images indicated exfoliation, thereby complementing the XRD data. A dilution process with EVOH and clay treatment in an ultrasonic bath before melt blending did not add to the intercalation level. Different trends were observed for the EVOHs containing two different clay treatments, one claimed to be treated for EVOH and the other for amine‐cured epoxy. They reflected the differences in the amounts of the strongly interacting polymer for the two nanocomposites. Thermal analysis showed that the melting temperature, crystallization temperature, and heat of fusion of the EVOH matrix sharply decreased with both increasing clay content and processing times. Significantly higher viscosity levels were obtained for the blends in comparison with those of the neat polymer. The DMTA spectra showed higher glass‐transition temperatures for the nanocomposites in comparison with those of the neat EVOH. However, at high clay loadings, the glass‐transition temperature remained constant, presumably because of an adverse plasticizing effect of the low moleculared mass onium ions treating the clays. The storage modulus improved when clay treated for EVOH was used, and it deteriorated when amine‐cured epoxy clay was incorporated, except for the sonicated clay. TGA results showed significant improvements in the blends' thermal stability in comparison with that of the neat EVOH, which, according to TEM, was greater for the intercalated structures rather than for exfoliated ones. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1741–1753, 2002     

Upper critical solution temperature type phase behavior of poly(styrene‐co‐acrylonitrile) blends with poly(styrene‐co‐n‐phenyl maleimide) and their interaction energies

To enhance the heat resistance of poly(styrene‐co‐acrylonitrile‐co‐butadiene), ABS, miscibility of poly(styrene‐co‐acrylonitrile), SAN, with poly(styrene‐co‐n‐phenyl maleimide), SNPMI, having a higher glass transition temperature than SAN was explored. SAN/SNPMI blends casted from solvent were immiscible regardless of copolymer compositions. However, SNPMI copolymer forms homogeneous mixtures with SAN copolymer within specific ranges of copolymer composition upon heating caused by upper critical solution temperature, UCST, type phase behavior. Since immiscibility of solvent casting samples can be driven by solvent effects even though SAN/SNPMI blends are miscible, UCST‐type phase behavior was confirmed by exploring phase reversibility. When copolymer composition of SNPMI was fixed, the phase homogenization temperature of SAN/SNPMI blends was increased as AN content in SAN copolymer increased. To understand the observed phase behavior of SAN/SNPMI blend, interaction energies of blends were calculated from the UCST‐type phase boundaries by using the lattice‐fluid theory combined with a binary interaction model. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1131–1139, 2008     

Tunable,concentration‐independent,sharp, hysteresis‐free UCST phase transition from poly(N‐acryloyl glycinamide‐acrylonitrile) system

Poly(N‐acryloylglycinamide‐co‐acrylonitrile) (poly(NAGA‐AN)) copolymers were synthesized using reversible‐addition‐fragmentation transfer polymerization. In contrast to poly(NAGA) the thermoresponsive behavior of poly(NAGA‐AN) shows a narrow cooling/heating hysteresis in water with a tunable cloud point, depending on the acrylonitrile amount in polymer. Furthermore, we showed that there is no significant effect of the solution concentration on the cloud point and stable phase transition behavior in electrolyte solutions, which is presumable controlled by forming stable micellar like structures as a result of the block/graft‐copolymer structure. This is in contrast to poly(NAGA) which shows a strong concentration dependent cloud point in aqueous solution with a broad cooling/heating hysteresis. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 274–279     

Poly(1‐butene)/clay nanocomposites: Preparation and properties

The preparation and properties of poly(1‐butene) (PB)/clay nanocomposites are described for the first time. Nanocomposites were prepared with the melt‐intercalation technique, using organically modified clay. The X‐ray diffraction patterns portrayed well‐defined diffraction peaks at higher d‐spacing than pristine clay, confirming the intercalation of polymer in silicate layers. Because PB exhibits time‐dependent polymorphism, the effect of clay on the phase transformation of PB was examined with thermal analysis. The phase transformation from a metastable tetragonal form to a stable hexagonal form was enhanced because of incorporation of layered silicates in the polymer matrix. The nanocomposites exhibited about a 40–140% increase in storage modulus depending on the clay content and significantly lower coefficient of thermal expansion. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1014–1021, 2003     

Effect of ionic pendent groups on a polyaniline-based electrorheological fluid

Particles of semiconducting polyaniline and a copolyaniline bearing ionic substituents were synthesized. Electrorheological (ER) fluids using these particles were compared with each other with respect to their rheological properties and dielectric spectra. In the steady shear rheological experiment conducted at 3 kV/mm (DC) at 25°C, the copolymer system showed higher stress than the polyaniline system in the whole shear rate region. This result was interpreted in terms of the conductivities of the particles and their dielectric spectra. Especially, the different behavior in the high shear rate region can be related to the electrical relaxation phenomena observed in the dielectric spectra.     

Review of melt‐processed nanocomposites based on EVOH/organoclay

EVOH nanocomposites containing organically treated clays are unique systems in which the clay is strongly attracted to EVOH, thus affecting the morphology and the resultant thermal and mechanical properties. A strong effect of the processing conditions on morphology, thermal, and mechanical properties was observed. In highly interacting systems, under dynamic mixing conditions, in addition to a fracturing process of the clay particles, an onion‐like delamination process is suggested. EVA‐g‐MA and LLDPE‐g‐MA, having polar groups, were studied as compatibilizers to further induce clay intercalation and exfoliation. The compatibilizers affected both the thermal and mechanical properties of the composites at different levels. Thermal analysis showed that with increasing compatibilizer content lower crystallinity levels result, until at a certain content no crystallization has taken place. A Ny‐6 (nylon‐6)/EVOH blend is an interesting host matrix for incorporation of low organoclay contents. The Ny‐6/EVOH blend is a unique system that tends to hydrogen bond and also to in situ chemically react during melt mixing. The addition of clay seems to interrupt the chemical reaction between the two host polymers at certain compositions, leading to lower melt blending torque levels when clay is present. A competition between Ny‐6 and EVOH regarding the intercalation process takes place. However, Ny‐6 seems to lead to exfoliated structures, whereas EVOH forms intercalated structures, as revealed from combined XRD and TEM experiments, owing to thermodynamic considerations and preferential localization of the clay in Ny‐6. Of special interest is the increased storage modulus seen by the presence of only 1 wt % clay, which was achieved by extrusion under high shear forces, leading to a completely exfoliated structure. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1931–1943, 2005     

Mechanical properties of polymer‐blend nanocomposites with organoclays: Polystyrene/ABS and high impact polystyrene/ABS

Thirty‐three polystyrene (PS)/acrylonitrile‐butadiene‐styrene (ABS) and high impact PS/ABS polymer blends with organoclay and copolymer additives were prepared by melt processing using different mixing sequences in order to test the putative capability of clay to perform a compatibilizing role in polymer blends. In general, the addition of clay increased the tensile modulus and had little effect on tensile strength. For the blends studied in this work, the addition of organoclays caused a catastrophic reduction in impact strength, a critical property for commercial viability. The polymer‐blend nanocomposites adopted a structure similar to that for ABS/clay nanocomposites as determined by X‐ray diffraction and transmission electron microscopy. It is suggested that clay reinforcement inhibits energy absorption by craze formation and shear yielding at high strain rates. Simultaneous mixing of the three components provided nanocomposites with superior elongation and energy to failure compared to sequential mixing. The clay pre‐treated with a benzyl‐containing surfactant gave the best overall properties among the various organoclays tested and of the two clay contents studied 4 wt % was preferred over 8 wt % addition. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Shear‐induced clay dispersion in HDPE/PEgMA/organoclay composites as studied via real‐time rheological method

In current study, a real‐time rheological method was used to investigate the intercalation and exfoliation process of clay in high‐density polyethylene/organoclay (HDPE/OMMT) nanocomposites using maleic anhydride grafted polyethylene (PEgMA) as compatibilizer. To do this, a steady shear was applied to the original nonintercalated or slightly intercalated composites prepared via simple mixing. The moduli of the composites were recorded as a function of time. The effect of matrix molecular weight and the content of compatibilizer on the modulus were studied. The role of the compatibilizer is to enhance the interaction between OMMT and polymer matrix, which facilitates the dispersion, intercalation, and exfoliation of OMMT. The matrix molecular weight determines the melt viscosity and affects the shear stress applied to OMMT platelets. Based on the experimental results, different exfoliation processes of OMMT in composites with different matrix molecular weight were demonstrated. The slippage of OMMT layers is suggested in low‐molecular weight matrix, whereas a gradual intercalation process under shear is suggested in high‐molecular weight matrix. Current study demonstrates that real‐time rheological measurement is an effective way to investigate the dispersion, intercalation, and exfoliation of OMMT as well as the structural change of the matrix. Moreover, it also provides a deep understanding for the role of polymer matrix and compatibilizer in the clay intercalation process. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 302–312, 2010     

Preparation and properties of nanocomposites based on acrylonitrile–butadiene rubber,styrene–butadiene rubber,and polybutadiene rubber

Nanocomposites were prepared with different grades of nitrile rubber with acrylonitrile contents of 19, 34, and 50%, with styrene–butadiene rubber (23% styrene content), and with polybutadiene rubber with Na‐montmorillonite clay. The clay was modified with stearyl amine and was characterized by X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, and transmission electron microscopy (TEM). The XRD studies showed an increase in the gallery gap upon the modification of the filler by stearyl amine. The intercalation of the amine chains into the clay gallery gap was confirmed by the presence of some extra peaks (2928, 2846, and 1553 cm^?1) in the FTIR spectra. The clay–rubber nanocomposites were characterized by TEM and XRD. The mechanical properties were studied for all the compositions. An improvement in the mechanical properties with the degree of filler loading up to a certain level was observed. The changes in the mechanical properties, with changes in the nature and polarity of the rubbers, were explained with the help of XRD and TEM results. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1573–1585, 2004     

Studies on structure property relationship in a polymer–clay nanocomposite film based on (PAN)8LiClO4

A new combination of ionically conducting polymer–clay nanocomposites based on (PAN)₈LiClO₄ + x wt % montmorillonite (unmodified) clay has been prepared using the standard solution cast process. X-Ray diffraction (XRD) analysis reveals strong interaction of polymer salt complex (PS) with the montmorillonite matrix evidenced by changes in d₀₀₁ spacing of the clay and enhancement in the clay gallery width on composite formation possibly due to intercalation of polymer–salt complex into nanometric clay galleries. Evidences of such an interaction among polymer–ion–clay components of the composite matrix has also been observed in the Fourier transform infrared (FTIR) spectrum results. FTIR results clearly indicated cation (Li⁺) coordination at nitrile (CN) site of the polymer backbone along with appearance of a shoulder suggesting strong evidence of polymer–ion interaction. Addition of clay into the PS matrix has been observed to affect ion–ion interaction resulting from ion dissociation effect at low clay loading in the PNC films. Complex impedance spectroscopy (CIS) analysis has provided a response comprising of a semicircular arc followed by a spike attributed respectively, to the bulk conduction and electrode polarization at the interfaces. Electrical transport appears to be predominantly ionic (t_ion = 0.99) with significant improvement in the electrical conductivity and thermal stability properties. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2577–2592, 2008