Inorganic Phosphate Curing Agents for Epoxy Composite Materials

Fundamental aspects of how epoxy polymeric materials are formed on the basis of phosphate curing systems undergoing homopolycondensation were studied. The advisability of using phosphate curing agents in a microheterogeneous colloid-dispersed state was demonstrated.     

Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix Composites

The aim of this study is to achieve a fully cured thermoset matrix that is heated by a direct electric current passing through the reinforcement fibers i.e., the Joule heating effect. Two types of fibers were used as heating elements for curing the epoxy resins. Kanthal resistance fibers were used as reference heating elements and subsequently, they were replaced by a Torayca Carbon Tow of the same radius. The specimens were cured by the heat produced by a direct electric current passing through the fibers and achieving temperatures of 50 °C and 70 °C. Specimens cured in a conventional oven were also manufactured, to compare the resistance heating method to the conventional one. Next, all specimens were mechanically characterized in a quasi-static three-point bending mode of loading and experimental results were compared to derive useful conclusions concerning the applicability of the technique to polymer/composite materials mass production. Finally, a preliminary economical study concerning power consumption needed for the application of both the traditional oven curing and the carbon fibers heating elements use for the manufacturing of the same amounts of materials is presented, showing a maximum financial benefit that can be achieved, on the order of 68%.     

查尔酮环氧树脂的合成及其固化性能

以4,4′-二羟基查尔酮为原料,和环氧氯丙烷反应合成了主链含有双键结构的查尔酮环氧树脂（CER）,其结构经¹H NMR和FT-IR确证。采用非等温DSC法研究了甲基四氢邻苯二甲酸酐和4,4′-二氨基二苯基砜两种固化剂对CER的固化反应热行为,通过动态热机械分析和热失重分析对CER的热性能进行了研究。结果表明：甲基四氢邻苯二甲酸酐体系固化的CER的T_g为152.73 ℃,初始热分解温度为350.6 ℃, 800 ℃时的残碳率为19.29%; 4,4′-二氨基二苯基砜体系固化的CER的T_g为251.94 ℃,初始分解温度为365.7 ℃, 800 ℃时的残碳率为46.44%。     

咪唑改性氧化石墨烯对阻燃环氧固化动力学的促进作用

讨论了添加量为1%(Per hundreds of resin)的咪唑改性的氧化石墨烯(GO-IPDI-MZ)对磷质量分数为1.5%的环氧树脂体系(1.5P-D-U-EMI)固化的影响.差示扫描量热法(DSC)研究结果表明,当GO-IPDI-MZ添加量为1%时不会改变1.5P-D-U-EMI的非等温自催化固化反应特征.添加1%GO-IPDI-MZ的磷质量分数为1.5%的环氧树脂(1.5P-D-GOM-1)的固化起始温度(Tonset)和峰顶温度(Tp)均比1.5P-D-U-EMI体系低,而总的固化热(ΔH)比1.5P-D-U-EMI体系高.说明GO-IPDI-MZ添加量为1%时,对环氧体系起到一定的促进固化和共固化作用.等温DSC分析表明,在固化反应后期,体系出现了玻璃化转变现象,在此阶段,含扩散控制因子的Kamal模型预测结果与实验结果吻合较好.GO-IPDI-MZ的加入使固化反应相对均匀地进行,对固化反应会产生促进和共固化作用.     

环氧树脂体系固化反应及其复合材料介电性能

环氧树脂是一类综合性能优异的热固性高分子材料，作为胶粘剂、复合材料用树脂基体、涂料等形式广泛应用于电子电气、机械制造、化工防腐、航空航天等众多领域中，成为各工业领域中不可缺少的基础材料。本文综述了本研究室在咪唑／环氧树脂体系，稀土有机化合物、叔胺羧酸复盐／酸酐／环氧树脂体系，氰酸酯／环氧树脂体系，硼胺络合物／环氧树脂体系的固化反应机理、固化反应动力学及其固化物结构与性能关系，纤维含量、排列方向、偶联剂种类等对玻璃纤维增强环氧树脂基复合材料及其界面介电性能的影响等6个方面的研究进展。     

Synthesis of Calcium Phosphate and Calcium Silicate Composites

A one-step method for preparing composites based on calcium phosphates (CPs) and calcium silicates (CSs) with variable contents of the components is proposed. The combination of chemical analysis, X-ray powder diffraction, and simultaneous thermal analysis with mass-spectrometric detection (STA-MS) showed that the coprecipitation of salts from aqueous solutions yielded mixtures of poorly crystallized carbonate hydroxyapatite (CHA) and xonotlite with minor calcite. Scanning electron microscopy and low-temperature nitrogen adsorption showed that nanosized crystallites of these phases during crystallization were combined into mesoporous aggregates (the mean pore size was 6–11 nm) to form micrometer-sized bulk structures with a developed surface. Two-hour calcination of synthesis products at 1000°С yielded mixtures of well-crystallized Са₁₀(РО₄)₆(ОН)₂ and β-CaSiO₃.     

含螺环原碳酸酯齐聚物的合成表征及与环氧树脂的固化反应

合成了一种新的带羟基的螺环原碳酸酯，根据它与ＭＤＩ或ＨＤＩ的不同配比，制备了分子量不同的预聚物，其结构得到了核磁和红外数据的证实。用示差扫描量热仪和红外跟踪环氧树脂及其与预聚物混合后的固化反应过程。     

微纳米钙钛矿型羟基锡酸钙的合成及对环氧树脂的阻燃性能

钙钛矿型羟基锡酸盐是近年来出现的新型高效阻燃消烟剂. 本文采用化学共沉淀法合成了微纳米钙钛矿型羟基锡酸钙[CaSn(OH)₆, CSH], 并利用扫描电子显微镜、 透射电子显微镜、 X射线衍射仪、 红外光谱仪和X射线光电子能谱仪等对其形貌和结构进行表征. 结果表明合成的CaSn(OH)₆为平均粒径500 nm的纯净正六面体, 粒径均一且分散性良好. 将CaSn(OH)₆应用于环氧树脂(EP)复合阻燃体系(CSH/EP), 并分别采用热重分析、 极限氧指数和锥形量热测试表征了其热降解行为和燃烧性能. 采用扫描电子显微镜、 红外光谱、 X射线衍射和拉曼光谱对EP复合材料的阻燃成炭机制进行探索. 结果表明, CaSn(OH)₆能显著提高EP复合材料的高温稳定性、 热释放速率、 热释放量、 烟释放量和极限氧指数数值. 特别是在很低添加量(0.5%, 质量分数)下, 阻燃消烟性能即得到极大提升, 热释放速率、 总放热量和一氧化碳释放量分别降低45.8%, 25.1%和31.3%. 此外, 由于CaSn(OH)₆在EP基体中的良好分散及较强的界面作用, CaSn(OH)₆在提升EP复合材料阻燃消烟性的同时还提升了EP复合材料的力学强度. 本文合成的CaSn(OH)₆可作为一种多功能的高效阻燃、 消烟和增强剂.     

Synthesis of Mesoporous Lanthanum Phosphate and Its Use as a Novel Sorbent

Mesoporous lanthanum phosphate was synthesized by supramolecular self-assembly of cetyltrimethylammo-nium bromide and lanthanum nitrate following digestion in phosphoric acid.TGA-DTA,XRD and SEM were em-ployed to study the uncalcined and calcined materials.Sorption behavior of Cr(Ⅲ),Mn(Ⅱ),Fe(Ⅲ),Co(Ⅱ),Ni(Ⅱ),Cu(Ⅱ),Zn(Ⅱ),Cd(Ⅱ),Ba(Ⅱ),Hg(Ⅱ)and Pb(Ⅱ)cations was studied on such materials in water,3 mol·L~(-1)ammonia,0.01 mol.L~(-1)potassium ferrocyanide and 0.01 mol·L~(-1)potassium ferricyanide solutions.     

Synthesis and Structure of A Novel Caged Bicyclic Phosphate Flame Retardant

IntroductionThe ecological safety of polymer flame retardant has become a major subject in the modern polymer industry, and there is an international demand for the control of polymer flammability without the use of halogenated additives. Consequently, current research is mainly focused on looking for environmental friendly additives in the form of organophosphorus compounds, which are being thought as the alternatives of the halogen containing flame retardants1. Among the organophosphorus fla…     

A Well-Defined Cyclotriphosphazene-Based Epoxy Monomer and Its Application as A Novel Epoxy Resin: Synthesis,Curing Behaviors,and Flame Retardancy

Abstract

A novel cyclotriphosphazene-based epoxy monomer, hexa-[4-(glycidyloxycarbonyl) phenoxy]cyclotriphosphazene (HGCP), was synthesized via a four-step synthetic route, and fully characterized by ¹H, ¹³C, and ³¹P NMR spectroscopy, high-resolution mass spectrometry, and elemental analysis. Thermosetting systems based on HGCP with three curing agents, for example, 4,4′-diaminodiphenylsulfone (DDS), 4,4′-diaminodiphenylmethane (DDM), and dicyandiamide (DICY), were used for making a comparison of their thermal curing behaviors. The curing behaviors were measured by differential scanning calorimetry. Moreover, flame retardancy of HGCP thermosetting systems was estimated by Limiting Oxygen Index (LOI) and Vertical Burning Test (UL-94). The resulting HGCP thermosetting systems exhibited better flame retardancy than the common epoxy resins diglycidyl ether of bisphenol A (DGEBA) and the regular brominated bisphenol A epoxy resin (TBBA) cured by DDS, respectively. When HGCP was cured by DDS, its thermosetting system gave the most char residues, met the UL-94 V-0 classification, and had a limiting oxygen index value greater than 35.     

马来海松酸酐的合成及其作为环氧树脂固化剂的研究

以松香酸和马来酸酐为原料,通过D-A反应合成了高纯度的马来海松酸酐,用IR、NMR、元素分析等对其进行了结构表征.在此基础上,分别用马来海松酸酐和偏苯三酸酐对环氧树脂DER662E进行固化,并用DMA、力学性能测试仪、TGA等对比研究了固化后环氧树脂的模量、玻璃化转变温度、拉伸强度等力学性能和耐热性能.探索了生物基马来...     

Silicon-Containing Epoxy Composites and Their Use in Marine Coatings Technology

Russian Journal of Applied Chemistry - Preparation of silicon-containing epoxy composites with unique properties using silanes, siloxanes, silica, and polyhedral oligomeric silsesquioxanes (POSSs)...     

双环笼状磷酸酯衍生物的合成及其在环氧树脂中的初步阻燃试验

以1-氧代-1-磷杂-2，6，7-三氧杂双环[2．2．2]-4-氯甲酰基辛烷3和胺反应，合成了8个双环笼状磷酸酯酰胺类化合物4a-4h。通过元素分析、OR、1HNMR和MS确定了其结构。将所合成的化合物应用于了环氧树脂(E—44)中的阻燃试验。     

生物基环氧树脂及固化剂研究现状

生物基高分子材料以可再生资源为主要原料,它在减少塑料行业对石油资源消耗的同时,也减少了石油化工原料在生产过程中对环境的污染,具有节约石油资源和保护环境的双重功效。桐油和松香是我国两种重要的天然可再生资源,在目前将化工原料逐步转向可再生资源的时代背景下,它们已被广泛应用于高分子材料的合成和改性。生物基热固性树脂是一个意义重大且前景广阔的研究领域,本文就桐油和松香在生物基环氧树脂和固化剂方面的应用进行了系统的综述和展望。     

螺环单体的合成、聚合及与环氧树脂的固化反应

合成了新螺环原碳酸酯单体：３，９－二（对甲氧基苄基）－１，５，７，１１－四氧杂螺环［５，５］十一烷．以ＢＦ３·ＯＥｔ２为催化剂，实现了其阳离子聚合．聚合产物的１ＨＮＭＲ、１３ＣＮＭＲ、ＩＲ及元素分析均表明发生了双开环聚合反应．探讨了其聚合历程．用ＤＳＣ和ＩＲ跟踪环氧树脂及其与螺环单体混合后的固化反应过程，研究了固化剂、反应条件对固化反应的影响     

含亚胺结构新型磷-氮协效阻燃化合物的合成及对环氧树脂的阻燃作用

采用醛胺缩合反应,以4-(5,5-二甲基-1,3-二氧杂环己内磷酰基)苯甲醛(PCHO)分别与对苯二胺、乙二胺反应合成两种磷酸酯-亚胺双官能化合物阻燃剂(FR:N¹,N⁴-二[4-(5,5-二甲基-1,3-二氧杂环己内磷酰氧基)苯基亚甲基]-1,4-苯二胺(PNB)和N¹,N²-二[4-(5,5-二甲基-1,3-二氧杂环己内磷酰氧基)苯基亚甲基]-1,2-乙二胺(PNE)),研究了FR对4,4'-二氨基二苯砜(DDS)固化双酚A二缩水甘油醚型环氧树脂(DGEBA)体系的阻燃作用及阻燃机理。 研究发现FR的引入显著提高了DGEBA/DDS在700 ℃时的残炭率(R_c),同时提升了材料的阻燃性能,其中以乙二胺合成的PNE阻燃性能显著优于以苯二胺合成的PNB。 当磷添加质量分数为1.5%时,PNE-1.5/DGEBA/DDS在N₂气下的R_c为35.1%,在空气下的R_c为14.4%,极限氧指数(LOI)为33.2%,并可达阻燃等级UL-94最高阻燃级别V-0级。 同时,PNE-1.5/DGEBA/DDS相较于DGEBA/DDS保持了弯曲强度和76%以上的冲击强度,机械性能显著优于PNB-1.5/DGEBA/DDS。 通过阻燃机理分析FR在DGEBA/DDS体系中具有凝聚相、气相及磷-氮协效共同作用的阻燃特点。 磷酸酯-亚胺双官能团化合物FR对环氧树脂体系具有良好的阻燃作用,其中PNE阻燃效率高、机械性能负面影响小,具有潜在应用价值。     

环单体的合成,聚合及与环氧树脂的固化反应

合成了新螺环原碳酸酯单体：３，９－二（对甲氧基苄基）－１，５，７，１１－四氧杂螺环［５，５］十一烷。以ＢＦ３·ＯＥｔ２为催化剂，实现了其阳离子聚合。聚合产物的＾１Ｈ ＮＭＲ、＾１３Ｃ ＮＭＲ、ＩＲ及元素分析均表明发生了双开环聚合反应。探讨了其聚合历程。用ＤＳＣ和ＩＲ跟踪环氧树脂及其与螺环单体混合后的固化反应过程，研究了固化剂、反应条件对固化反应的影响。     

Epoxy Composites Modified with Polyvinylidene Fluoride

Microheterogeneous structure and morphology of epoxy-based polymeric composites modified with polyvinylidene fluoride were studied.__________Translated from Zhurnal Prikladnoi Khimii, Vol. 78, No. 4, 2005, pp. 634–638.Original Russian Text Copyright © 2005 by Vilenskii, Gritsai, Shtompel’, Goncharenko.