Effect of vacuum and of strong adsorbed water films on micropore formation in aluminum hydroxide xerogel powders

Aluminum hydroxide gels were washed with water, ethanol, methanol and isopropanol to obtain new gels with different liquid phases that were dried either in air at 120 degrees C or under vacuum at 80 degrees C. Drying in air leads to alcoholic xerogels with BET surface areas larger than the aqueous ones. The effect of the alcoholic groups as substitutes of the hydroxyl ones has been discussed to account for the final size of xerogel crystallites. Drying under vacuum decreases the BET surface of the methanol xerogels, but no micropores are formed in all the alcoholic xerogel matrixes. On the contrary, the vacuum drying process changes significantly the microstructure of the aqueous xerogels. Their BET surface increases by 34 m(2)/g, and micropores are formed within their crystallite aggregates. It has been experimentally shown that these changes are due to a shear transformation that occurs in the boehmite xerogels obtained under vacuum. To discuss these data, the existence of chemical compounds such as AlOOHnH(2)O was postulated. On this ground, a neat analogy between vacuum drying process and vacuum interfacial decomposition reactions of inorganic salts can be drawn. This analogy explains how a state of stresses forms in aqueous xerogel matrix during vacuum drying process.     

Influence of drying procedure on the mesoporosity and surface fractal dimensions of silica xerogels prepared with different agitation methods

Silica xerogels were prepared by thermal drying wet gels in an electric oven (70 degrees C) after certain duration of ambient drying, and the relevant effect is investigated on the mesopore structures and surface fractal dimensions of the resultant xerogels. The silica gels were derived from a hydrochloric acid-catalyzed TEOS (tetraethylorthaosilicate) system, and both magnetic stirring and ultrasonic vibration were adopted during sol preparation. The percentage mesoporosity and surface fractal dimensions are evaluated using image analysis methods, based on FE-SEM (field emission gun-scanning electron microscopy) images. The results show that the mesoporosity of the resultant xerogels decreases with the duration of ambient drying for samples prepared using magnetic stirring and low-intensity ultrasonic vibration, while samples subjected to high-intensity ultrasound show a somewhat reverse trend. Samples prepared with magnetic stirring have almost constant surface fractal dimensions (nearly 3), irrespective of the ambient drying before thermal drying. The surface fractal dimensions of samples prepared using ultrasound increase with the duration of ambient drying.     

Drying of alkoxide gels—Observation of an alternate phenomenology

The process of drying of a porous material as per the current phenomenological theory can be divided into two stages. At first the body shrinks by an amount equal to the volume of liquid that evaporates, and the liquid-vapor interface remains at the exterior surface of the body. The second stage begins when the body becomes too stiff to shrink and the liquid recedes into the interior, leaving air filled pores near the surface. We shall refer to this phenomenology as the drying front model. In our investigation of drying of alkoxide silica gels of less than 50 Angstroms pore radius, we have observed a different drying pattern, in which even after the gel body stops shrinking, drying continues to occur by evaporation on the exterior surface of the gel body, causing spontaneous nucleation of partially or fully dried opaque clusters, randomly distributed in the interior parts of the gel. These clusters than increase in number and size till they coalesce to form an opaque body. Upon further drying, the gel returns to its transparent form. We postulate that this is possible only if the rate of fluid flow in the pores by diffusion is faster than that by Darcy's flow, as well as the evaporation rate at the surface of the gel body. We shall refer to this as the cluster drying model. We shall present results of pin-hole drying experiments on cylindrical alkoxide gels showing that for identical gels the evaporation rate can be increased to change the phenomenology from cluster drying to one that exhibits both phenomenology simultaneously and finally to that of the drying front phenomenology. We shall also show the effect of gel pore size distribution on the phenomenology of drying under identical drying conditions. Finally, we will present evidence that for successful drying of large cylindrical alkoxide gels, drying conditions favoring cluster drying phenomenology is desirable.     

Fast microwave-assisted synthesis of tailored mesoporous carbon xerogels

Resorcinol-formaldehyde carbon xerogels with several initial pH were synthesized using two different heating methods (conventional and microwave heating). The effect of the pH of the precursor solution and the method of synthesis employed on the textural and chemical properties of the final materials was evaluated. It was found that both methods produce tailored carbon xerogels depending on the initial pH and that the pores of the carbon xerogels become larger as the initial pH decreases. High pHs result in exclusively microporous carbon xerogels, while a decrease in the amount of NaOH added, i.e. lower pH, causes the materials to evolve firstly into micro-mesoporous samples and then into micro-macroporous carbon xerogels. The main difference between the two heating methods studied, apart from the duration of the synthesis (i.e. approximately 5 h for the microwave-assisted synthesis as opposed to several days by conventional methods) lies in the meso-macroporosity of the resulting materials, since microwave radiation produces mainly mesoporous carbon xerogels with a specific mesopore size over a wider range of pH than conventional synthesis. For example, the pH range for mesoporous MW samples is 4.5-6.5 while equivalent samples that are conventionally synthesized require an initial pH of between 5.8 and 6.5. This work also illustrates a simple and precise method for determining the gelation point (t(g)) of different pH resorcinol-formaldehyde mixtures, based on varying the energy consumed by the microwave device during the synthesis of organic gels, without the need for other more complicated techniques.     

Porous silicon oxycarbide glasses from organically modified silica gels of high surface area

High surface area alkyl-substituted silica aerogels and xerogels were successfully prepared by sol-gel processing and supercritical drying. The gels were further heat treated in inert atmosphere to temperatures as high as 1000°C. Surface areas and pore structure of the gels and gels pyrolyzed at high temperatures were determined by multipoint BET surface area measurement. The aerogels and xerogels exhibited surface areas of about 1100 m²/g. No significant effect of pH was found on the surface areas of gels in the two step sol-gel process, but gels of low pH showed smaller pore diameter and higher density. Xerogels showed smaller surface area, pore size, and pore volume compared to aerogels. Upon pyrolyzing in inert atmosphere, the surface areas of all the gels decreased with temperature as a result of collapse of micropores and shrinkage of mesopores. Unlike pure silica gel, which loses almost all surface area and densifies at 1000°C, the advantage of the alkyl-substituted gels is that they maintained a high surface area of 400 m²/g at 1000°C.Also with the Department of Agronomy.     

The Structure Formation of Zirconium Oxide Gels in Alcoholic Solution

Zirconium oxide gels were prepared by controlled hydrolysis and condensation of zirconium-n-propoxide in alcoholic solution. After completion of the gelation the aging and drying of the alcogel was observed in situ by Small and Wide Angle X-ray Scattering experiments at room temperature. The xerogels obtained have been annealed at different temperatures to crystallization. The structural changes were observed by using SAXS and WAXS. Structural models reproducing the experimental WAXS data have been simulated by the reverse Monte Carlo method. A comparison between zirconium oxide xerogels obtained under different thermal treatments was made and evidence was found that thermal treatment at higher temperatures and preparation conditions affect the atomic arrangement of these amorphous gels.     

Surface and porosity of nanocrystalline boehmite xerogels

Boehmite xerogels are prepared by hydrolysis of Al(OC4H9)3 followed by peptization with HNO3 (H+/Al = 0, 0.07, 0.2). XRD and TEM show that these gels are made of nanosized crystals (5-9 nm in width and 3 nm thick). According to the amount of acid, no significant differences are found in size and shape, but only in the spatial arrangement of the crystallites. Nitrogen adsorption-desorption isotherms of nonpeptized gels are of type IV, whereas isotherms of peptized gels are of type I. These isotherms are analyzed by the t-plot method. The majority of pore volume results from intercrystalline mesopores, but the peptized gels also contain intercrystalline micropores. The particle packing is very dense for the gel peptized with H+/Al = 0.2 (porosity = 0.26), but it is less dense in non-peptized gel (porosity = 0.44). Heating these gels under vacuum creates, from 250 degrees C onwards, an intracrystalline microporosity resulting from the conversion of boehmite into transition alumina. But heating also causes intercrystalline micropores collapsing. The specific surface area increases up to a limit temperature (300 degrees C for nonpeptized gels and 400 degrees C for peptized) beyond which sintering of the particles begins and the surface decreases. The PSD are calculated assuming a cylindrical pore geometry and using the corrected Kelvin equation proposed by Kruk et al. Peptized xerogels give a monomodal distribution with a maximum near 2 nm and no pores are larger than 6 nm. Nonpeptized gels have a bimodal distribution with a narrow peak near to 2 nm and a broad unsymmetrical peak with a maximum at 4 nm. Heating in air above 400 degrees C has a strong effect on the porosity. As the temperature increases, there is a broadening of the distribution and a marked decrease of small pores (below 3 nm). However, even after treatment at 800 degrees C, micropores are still present.     

Early Stages of Crystallization in Gel Derived ZrO2 Precursors

Three different precursor materials giving rise to contrasted nanostructures, xerogels, aerogels and precipitates, are prepared by a sol gel route in the Zrn -propoxide—acetylacetone—water—n-propanol system. Clear homogeneous gels are made by using a proper amount of acetylacetone and water. The gels are dried either by conventional processing (xerogels) or by supercritical evacuation of alcoholic solvent (aerogels). The complexation ratio (R = [acetylacetone]/[Zr(OR)₄]) is the main parameter controlling the size of ZrO₂ primary particles. WhenR = 0 , precipitates are obtained.Xerogels, aerogels and precipitates are characterized and their textures are compared through small angle X-ray scattering measurements. The fractal structure of gels is destroyed by conventional drying and is preserved in aerogels. On the other hand precipitates are described as homogeneous agglomerates of very small primary units.The first crystallization steps are studied by transmission electron microscopy and X-ray diffraction experiments. The contribution of crystallite size and microstrain effects are investigated by Rietveld whole pattern fitting. The crystallization of precipitate powders starts at the agglomerate scale with large crystal like distorted lattices.     

Anchoring of a [Mn(salen)Cl] complex onto mesoporous carbon xerogels

Carbon xerogels were synthesized by the conventional sol-gel approach using formaldehyde and resorcinol. The wet gel was dried by two different procedures followed by carbonization, leading to mesoporous carbon xerogels with considerably different pore size distributions. The materials were subsequently oxidized with air, in order to introduce functional groups on the surface, in particular phenols, anhydrides and carbonyls. The capacity of the carbon xerogels for direct immobilization of metal complexes was tested with a manganese(III) salen complex which possesses an extended ligand pi system and two reactive hydroxyl groups on the aldehyde fragment. The manganese loadings of the various samples indicate that larger amounts of Mn(III) complex were immobilized in the oxidized carbon xerogels when compared with the parent unactivated materials, suggesting that complex immobilization took place preferably by covalent bond between the surface oxygen functional groups and the ligand reactive groups, rather than by pi-pi interactions. The size and shape of the carbon xerogel pores were also shown to play an important role in the final loading of the manganese(III) salen complex.     

Stress in aerogel during depressurization of autoclave: II. Silica gels

Although supercritical drying avoids the capillary stresses that tend to warp and crack xerogels, there are other sources of stress that interfere with the preparation of monolithic aerogels. In this paper, we present experimental results showing that there is a limit to the rate at which the pressure can be released from the autoclave without causing cracking, and that the maximum rate decreases as the gel size increases. Using an analysis developed in a companion paper, the stresses generated during depressurization are compared to the modulus of rupture of our aerogels. The calculations require knowledge of the pressure-dependence of the density of the vapor (ethanol, in our experiments), as well as the permeability and modulus of the gel network. Measurements of those properties were performed on a series of silica gels made under basic and neutral conditions. We find that the calculated stresses are large enough to account for the cracking of our gels at high rates of depressurization; moreover, the predicted dependence of stress on gel diameter is in agreement with experiment.     

Structural characterization of hierarchically porous alumina aerogel and xerogel monoliths

Detailed nanostructures have been investigated for hierarchically porous alumina aerogels and xerogels prepared from ionic precursors via sol–gel reaction. Starting from AlCl₃·6H₂O and poly(ethylene oxide) (PEO) dissolved in a H₂O/EtOH mixed solvent, monolithic wet gels were synthesized using propylene oxide (PO) as a gelation initiator. Hierarchically porous alumina xerogels and aerogels were obtained after evaporative drying and supercritical drying, respectively. Macroporous structures are formed as a result of phase separation, while interstices between the secondary particles in the micrometer-sized gel skeletons work as mesoporous structures. Alumina xerogels exhibit considerable shrinkage during the evaporative drying process, resulting in relatively small mesopores (from 5.4 to 6.2 nm) regardless of the starting composition. For shrinkage-free alumina aerogels, on the other hand, the median mesopore size changes from 13.9 to 33.1 nm depending on the starting composition; the increases in PEO content and H₂O/EtOH volume ratio both contribute to producing smaller mesopores. Small-angle X-ray scattering (SAXS) analysis reveals that variation of median mesopore size can be ascribed to the change in agglomeration state of primary particles. As PEO content and H₂O/EtOH ratio increase, secondary particles become small, which results in relatively small mesopores. The results indicate that the agglomeration state of alumina primary particles is influenced by the presence of weakly interacting phase separation inducers such as PEO.     

Modifying Silicic Acid Xerogels and Accelerating Heterogeneous Reactions with Their Participation with the Use of Microwave Radiation

The use of microwave radiation for drying wet silicic acid gels significantly shortens the time of preparation of dry gels, or xerogels. The specific surface area of xerogels increases from 492 to 963 m²/g as the power of microwave radiation is increased from 300 to 1000 W. The effect of microwave radiation on the rate of heterogeneous reactions with the participation of analytical reagents incorporated into silicic acid xerogels was studied. It was found that, in a microwave field of a power of 600 W, the reactions between immobilized Bromobenzothiazo and cadmium, immobilized 1-(2-pyridylazo)-2-naphthol and cobalt(II), and immobilized phosphomolybdic heteropoly acid and hydrazine are essentially accelerated. For the reaction of cobalt(II) with 1-(2-pyridylazo)-2-naphthol incorporated into xerogel, microwave radiation accelerates both the outside and inside diffusion. The use of microwave radiation shortens the time of determining metal ions and hydrazine by solid-phase spectrophotometry.     

Mechanical Properties of Gel-Derived Materials

The mechanical behaviour of xerogels and aerogels is generally described in terms of brittle and elastic materials, like glasses or ceramics. The main difference compared to silica glass is the order of magnitude of the elastic and rupture moduli which are 10⁴ times lower. However, if this analogy is pertinent when gels are under a tension stress (bending test) they exhibit a more complicated response when the structure is submitted to a compressive stress. The network is linearly elastic under small strains, then exhibits yield followed by densification and plastic hardening. As a consequence of the plastic shrinkage it is possible to densify and stiffen the gel at room temperature. These opposite behaviours (elastic and plastic) are surprisingly related to the same two kinds of gel features: the silanol content and the pore volume. Both elastic modulus and plastic shrinkage depend strongly on the volume fraction of pores and on the condensation reaction between silanols. On the mechanical point of view (rupture modulus and toughness), it is shown that pores and silanols play also an important role. Pores can be considered as flaws in the terms of fracture mechanics and the flaw size, calculated from rupture strength and toughness is related to the pore size distribution. Different kinds of gels structure (fractal or not fractal) have been synthesized by a control of the different steps of transformation such as sintering and plastic compaction. The relationships between structural and the elastic properties are discussed in terms of the percolation theory and fractal structure.     

Tuning of texture and surface chemistry of carbon xerogels

The influence of different activation processes on the textural and surface chemical properties of carbon xerogels was studied. Carbon xerogels were prepared by the conventional sol-gel approach using resorcinol and formaldehyde; two different pHs of sol-gel processing led to carbon materials with distinct pore size distributions. The materials were subjected to controlled activation by three different methods: activation by oxygen plasma, activation by HNO(3), and activation by diluted air. Treatments with HNO(3) and diluted air created oxygen groups on the external surface as well as inside the pore channels, whereas plasma is more suitable for introducing oxygen groups selectively on the external surface. Nevertheless, it was shown that samples with wider pores can be oxidized to some extent on the pore interiors by plasma. Significant changes in total surface area by air activation were observed.     

The Evolution of Microstructure in Nonhydrolytic Alumina Xerogels

The effect of drying, aging and thermal treatment of alumina xerogels prepared by the nonhydrolytic route was investigated using SAXS, BET and HR-SEM techniques. The microstructure of the fresh xerogels prepared under different procedures varied drastically, ranging from aerogel-like mass fractals to narrow pore size distribution materials. By variation of the drying conditions the N2-BET surface area was varied from an immeasurable low level up to 600 m2/g. The initial microstructure has a significant influence on the xerogel behaviour during the post-drying heating stage. The ability to produce aerogel-like mass fractal materials from the nonhydrolytic systems is discussed. Finally, a brief theoretical treatment of the drying process of mass fractals is presented as well.     

Drying and sintering of sol-gel derived large SiO2 monoliths

This review article summarizes the development of drying and sintering techniques for the production of sol-gel derived, large silica glass components. Gels may be synthesized using particulate or metal alkoxide precursors, or both in combination. Rapid fracture-free drying has been achieved easily with particulate gels because of their large pore size (100–6000 Å). Alkoxide gels, which generally have small pores (<200 Å), were initially difficult to dry without cracking. However, recent studies have shown that large alkoxide gel monoliths can also be dried in reasonably short times (<10 days). During subsequent heat treatment, alkoxide gels tend to have high shrinkage rates, which may cause trapping of hydroxyl ions or organic groups remaining on the gel surface. Although the removal of these species is easier for particulate gels, their large pore size necessitates heating above 1400°C to achieve full consolidation. Sintering at such temperatures was observed to deteriorate glass quality, through crystallization, warping, and/or sagging. Extensive optimization of the entire process has shown that on a laboratory scale, high-optical-quality glass can be produced from both alkoxide and particulate gels. It remains to be seen whether sol-gel process will be feasible for the manufacture of high-quality glass products on a commercial scale.     

29Si MAS-NMR Study of Silica Gels and Xerogels: Influence of the Catalyst

Four silica gels were prepared by hydrolysis of tetraethoxysilane (TEOS) in ethanol, using different catalysts: HCl, NaOH, NH₃, and NBu₄F. Nitrogen adsorption-desorption isotherms indicated that the HCl-catalyzed xerogel was purely microporous, whereas the other samples exhibited a very broad distribution of mesopores and a variable amount of micropores. ²⁹Si MAS NMR spectroscopy of the wet gels (before drying) pointed to a low degree of condensation for the HCl-catalyzed gel, and to the presence of unhydrolyzed TEOS monomer in the NaOH-catalyzed gel. Comparison with the ²⁹Si MAS NMR spectra of the xerogels indicated a significant increase of the degree of condensation during the drying procedure (3 hrs at 120°C under vacuum) for the HCl-catalyzed gel.     

Vanadium oxide gels as electrode materials for lithium batteries

Electrochemical lithium insertion has been studied in a large number of vanadium oxides with three dimensional framework structure. Several of these oxides have shown high capacities for lithium insertion and good reversibility.Pure solutions of decavanadic acid have shown to undergo spontaneous polycondensation reaction forming sols or gels of highly polymerized vanadium oxides, M _w 10⁶. After dehydration a series of xerogels with varying amounts of water, V₂O₅ · nH₂O, can be obtained. The structure of these xerogels consists of ribbons of corner and edge sharing VO₆ octahedra stabilized by interlayer water molecules. Under ambient conditions the water content corresponds to n=1.8, but this value can be reversibly changed under mild drying conditions.This report deals with the electrochemical insertion of lithium in dried vanadium oxide xerogels, with special regard to the use of these materials as electrodes in rechargeable lithium batteries.     

Ethanol Washing Effect on Textural Properties of the Sodium Silicate-Derived Silica Xerogel

This study deals with the use of ethanol as washing solvent in the preparation of the silica gels from sodium silicate in order to enhance the textural properties, especially surface area. We here examined the effect of ethanol-washing on surface area, micro- and mesopore volume, and average pore size. The silica xerogels prepared from sodium silicate solution exhibited an extremely high surface area of 1139 m2/g by washing their hydrogels with ethanol. Compared to water-washed xerogels, ethanol-washed xerogels showed higher surface areas, total pore volumes, and larger average pore sizes. Unlike the surface area of water-washed xerogel, that of the ethanol-washed xerogel was not affected by the silica concentration of initial solution. This study indicates that the textural properties of sodium silicate-derived xerogels are further enhanced by using ethanol as washing solvent.     

Influence of the Drying Technique on the Structure of Silica Gels

In the present research the influence of drying technique on the structural properties of silica gels prepared by different routes was studied. The silica aquagels were obtained by hydrolysis of tetraethylorthosilicate Si(OEt)₄ (TEOS) under base- or acid-catalyzed conditions or by the gelation of SiO₂ sol prepared by the fast hydrolysis of Na₂SiO₃ aqueous solutions in the presence of HCl. The drying techniques employed were freeze-drying as compared to conventional thermal drying at 80°C. Properties of resulting xerogels and cryogels were studied by N₂ adsorption at 77K, DTA and SEM. It was shown that the structural changes during both freeze-drying and conventional drying are strongly influenced by the structure of initial aquagel.