Replication and surface properties of micro injection molded PLA/MWCNT nanocomposites

Multi-walled carbon nanotube (MWCNT) reinforced polylactide (PLA) nanocomposites were injected molded into a mold with micro needle patterns. In order to alleviate the hesitation effect caused by an increased melt viscositgy of PLA/CNT nanocomposites, the effects of the injection speed and holding pressure on the replication property were investigated. The effects of MWCNTs on the crystallization, thermal behavior, replication properties, replication and surface properties of micro injection molded PLA/CNT nanocomposites were investigated. An analysis of crystallinity and thermal behavior indicated that the MWCNTs promoted the unique α’ to α crystal transition of PLA, leading to an enhancement of surface modulus and hardness, as measured using a nanoindentation technique. The specific interaction between PLA and MWCNTs was characterized using an equilibrium melting point depression technique. Furthermore, the MWCNTs increased the activation energy for thermal degradation of PLA due to the physical barrier effect. The improved replication quality of the microfeatures in the PLA/MWCNT nanocomposites has been achieved by elevating injection speed and holding pressure, which enhances the polymer filling ability within the micro cavity. A replication ratio greater than 96% for the micro injection molded PLA/CNT nanocomposites were achieved at holding pressure of 100 MPa and injection speed of 120 mm/s. This study shows that processing conditions significantly influence the replication and surface properties of micro injection molded PLA/CNT nanocomposites.     

Dielectric,mechanical and electro-stimulus response properties studies of polyurethane dielectric elastomer modified by carbon nanotube-graphene nanosheet hybrid fillers

The typical nano-carbon materials, 1D fiber-like carbon nanotubes (CNTs) and 2D platelet-like graphene nanosheets (GRNs), that have attracted tremendous attention in the field of polymer nanocomposites due to their unprecedented properties, are used as conducting filler to induce a considerable improvement in the mechanical, thermal and electrical properties of the resulting graphene/polymer nanocomposites at very low loading contents. This study deals with the preparation and electro-stimulus response properties of polyurethane (PU) dielectric elastomer films with such 1D and 2D nanocarbon fillers embedded in the polymer matrix. The various forms of carbon used in composite preparation include CNT, GRN and CNT-GRN hybrid fillers. Results indicate that the dielectric, mechanical and electromechanical properties depend on the carbon filler type and the carbon filler weight fraction. Here, it has been also established that embedding CNT-GRN hybrid fillers into pristine polyurethane endows somewhat better dispersion of CNTs and GRNs as well as better interfacial adhesion between the carbon fillers and matrix, which results in an improvement in electric-induced strain. Therefore, the nanocomposites seem to be very attractive for microelectromechanical systems applications.     

Isotactic polypropylene/carbon nanotube composites prepared by latex technology: Electrical conductivity study

Several series of nanocomposites were prepared using a latex-based process, the main step of which consisted of mixing an aqueous suspension of exfoliated carbon nanotubes (CNTs) and a polymer latex. In the present work, a systematic study on the electrical properties of fully amorphous (polystyrene - PS) as well as semi-crystalline (isotactic polypropylene - iPP) nanocomposites containing either single-wall (SWCNTs) or multi-wall carbon nanotubes (MWCNTs) has been conducted. Percolation thresholds as low as 0.05 wt.% or 0.1 wt.% were observed for SWCNT/iPP and MWCNT/iPP nanocomposites, respectively. The formation of a conductive percolating network at such a low CNT concentration is favored by the high intrinsic conductivity and the low viscosity of the polymer matrix. The electrical percolation threshold of the iPP-based system was found to be lower than its rheological percolation threshold. Beyond the percolation threshold, MWCNT-based nanocomposites generally exhibited higher conductivity levels than those based on SWCNTs, most probably due to the higher intrinsic conductivity of the MWCNTs as compared to that of the SWCNTs. These excellent electrical properties, associated with the strong nucleating effect of the CNTs reported earlier [1] and [2], render this type of nanocomposites extremely attractive from a technological point of view.     

Polypropylene/carbon nanotube magnetic composites obtained using carbon nanotubes from sawdust

Magnetic polypropylene (PP) nanocomposites with different loadings (from 0.5 to 20 wt %) of carbon nanotubes with iron (CNT‐Fe) were fabricated using the melt‐mixing method. The carbon nanotubes were synthesized by pyrolysis of sawdust from the furniture industry. The morphological characterization shows homogenous dispersion of the filler in the polymer matrix. The addition of only 0.5 wt % CNT‐Fe already results in ferromagnetic behavior in the diamagnetic polymer matrix. The thermal properties were investigated using thermogravimetric analysis and differential scanning calorimetry. The results show an increase in the maximum degradation, crystallization, and melting temperatures of the nanocomposites compared with neat PP. The nanocomposites showed improvement in terms of mechanical and oxygen permeability properties. A very significant result of the work is the high remnant magnetization and coercivity values of the nanocomposites at room temperature whereas most of the works on similar systems show magnetic properties only at very low temperatures.     

An experimental investigation on the conductive behavior of carbon nanotube-reinforced natural polymer nanocomposites

It is well known that carbon nanotubes (CNTs) have excellent electrical properties and can be used as the nanofiller in natural polymers to produce conductive CNT/polymer nanocomposites. In this study, the conductive behavior of CNT-reinforced natural polymer nanocomposites was investigated. The effect of CNT concentration on the conductivity of CNT/natural polymer nanocomposites was also investigated. The natural polymers used were plasticized starch (PS) and chitosan (CS). FTIR spectroscopy was used to examine the interactions between PS, CS, and CNTs. TEM analysis on both nanocomposites were made to study the dispersion states of CNTs in both polymers. The results showed that the surface resistivities of both CNT/PS and CNT/CS nanocomposites decreased steeply with increasing CNT concentration. Particularly, the CNT/CS nanocomposites showed a better conductivity than the CNT/PS composites at the same CNT concentration. The TEM result showed that CNT/CS nanocomposites had better dispersibility and formation of fully connected, three-dimensional network structures between the CNTs than the CNT/PS nanocomposites, which results in the superior conductive property of CNT/CS nanocomposites compared to the CNT/PS nanocomposites.     

Thermal,mechanical and electroactive shape memory properties of polyurethane (PU)/poly (lactic acid) (PLA)/CNT nanocomposites

Polymer blend nanocomposites based on thermoplastic polyurethane (PU) elastomer, polylactide (PLA) and surface modified carbon nanotubes were prepared via simple melt mixing process and investigated for its mechanical, dynamic mechanical and electroactive shape memory properties. Chemical and structural characterization of the polymer blend nanocomposites were investigated by Fourier Transform infrared (FT-IR) and wide angle X-ray diffraction (WAXD). Loading of the surface modified carbon nanotube in the PU/PLA polymer blends resulted in the significant improvement on the mechanical properties such as tensile strength, when compared to the pure and pristine CNT loaded polymer blends. Dynamic mechanical analysis showed that the glass transition temperature (T_g) of the PU/PLA blend slightly increases on loading of pristine CNT and this effect is more pronounced on loading surface modified CNTs. Thermal and electrical properties of the polymer blend composites increases significantly on loading pristine or surface modified CNTs. Finally, shape memory studies of the PU/PLA/modified CNT composites exhibit a remarkable recoverability of its shape at lower applied dc voltages, when compared to pure or pristine CNT loaded system.     

碳纳米管/聚合物纳米复合材料研究进展

碳纳米管/聚合物纳米复合材料是近几年发展起来的一个新的研究方向。本文从增强和功能性两个方面评述了碳纳米管/聚合物纳米复合材料的发展过程以及最新进展，详细讨论了碳纳米管在聚合物中的分散、取向和胃面相互作用对复合材料力学性能的影响，介绍了碳纳米管的加入赋予聚合物的一些新的光电性能，并对今后的研究方向进行了展望。     

A comparative study on the AC/DC conductivity,dielectric and optical properties of polystyrene/graphene nanoplatelets (PS/GNP) and multi-walled carbon nanotube (PS/MWCNT) nanocomposites

Polystyrene/graphene nanoplatelets (PS/GNP) and polystyrene/multi-walled carbon nanotube (PS/MWCNT) nanocomposites were prepared through solution mixing processing. The effect of carbon filler (CF) (GNP or MWCNT) doping on the DC/AC electrical conductivity, dielectric characteristics and optical parameters (absorption coefficient, α and band gap energy, E_g) of nanocomposites were investigated and compared for similar doping concentrations. The observed behavior of the DC surface conductivity for PS/CF nanocomposites was explained according to the classical percolation theory, where the percolation thresholds (ϕ_c) for PS/GNP and PS/MWCNT nanocomposites were determined as 12.0 vol% and 3.81 vol% and the critical exponents (t) were calculated as 2.19 and 2.13, respectively. These results indicate that CFs create three dimensional CF network in PS matrix. The dielectric relaxation properties and the AC conductivity studied by means of Broadband Dielectric Spectroscopy (BDS) measurements, showed that the presence of carbon fillers significantly enhanced the capacitive/charge storage capabilities of the nanocomposites. The optical band gap energies (E_g) of PS/GNP and PS/MWCNT nanocomposites were obtained by using Tauc method. From applicative point of view, with their enhanced dielectric and AC conductivity properties of the PS/GNP and PS/MWCNT nanocomposites have the potential to be used in energy storage and electromagnetic interference (EMI) shielding applications.     

Tensile modulus of polymer/CNT nanocomposites by effective volume fraction of nanoparticles as a function of CNT properties in the network

In this article, the effects of filler network and interphase between polymer matrix and nanoparticles on the tensile modulus of polymer/carbon nanotubes (CNT) nanocomposites are assumed by the effective volume fraction of nanoparticles. By this approach, the Takayanagi model is developed for polymer/CNT nanocomposites above percolation threshold. Also, the effective factors for filler network including the number (N ), aspect ratio (α ) and percolation threshold (? _p ) of CNT are correlated to three main parameters. The developed model is evaluated for some reported samples from previous papers, and the influences of main parameters on the modulus are examined. The acceptable predictability of the developed model for modulus of nanocomposites is illustrated by experimental results. The “α ” and “N ” parameters play positive roles in the modulus, while an inverse relation is observed between the modulus and the percolation threshold. The reasonable effects of these parameters on the tensile modulus of polymer/CNT nanocomposites are also discussed. Copyright © 2017 John Wiley & Sons, Ltd.     

微波调控石墨烯-碳纳米管协同增强聚氨酯损伤自修复研究

首先采用溶液共混法制备出石墨烯-碳纳米管(G-CNT)/聚氨酯(TPU)复合材料,然后通过拉伸实验及扫描电子显微镜(SEM)表征来考察该材料的拉伸强度和微波自修复特性,并从力学及材料与微波之间的相互作用等角度对其拉伸强度增强和微波修复机理进行研究.结果表明:在拉伸强度方面,与单一的石墨烯或CNT增强TPU相比,G-CNT之间形成的协同效应使TPU拉伸强度得到进一步提高,当石墨烯和CNT的质量比为3∶1时,G-CNT/TPU抗拉强度较纯TPU提高了67%,较G/TPU提高了18%,较CNT/TPU提高了25%;在材料裂纹的微波修复方面,石墨烯和CNT之间的协同效应使TPU材料自修复效果得到有效提高,当石墨烯和CNT的质量比为3∶1时,G-CNT/TPU修复效果达到最高值117%.     

Effect of modified carbon nanotube on physical properties of thermotropic liquid crystal polyester nanocomposites

Polymer nanocomposites based on a very small quantity of carbon nanotube (CNT) and thermotropic liquid crystal polymer (TLCP) were prepared by simple melt blending using a twin-screw extruder. Morphological observations revealed that modified CNT was uniformly dispersed in the TLCP matrix and increased interfacial adhesion between the nanotubes and the polymer matrix. The enhancement of the storage and loss moduli of the TLCP nanocomposites with the introduction of CNT was more pronounced at low frequency region, and non-terminal behavior observed in the TLCP nanocomposites resulted from the nanotube-nanotube and polymer-nanotubes interactions. There is significant dependence of the mechanical, rheological, and thermal properties of the TLCP nanocomposites on the uniform dispersion of CNT and the interfacial adhesion between CNT and TLCP matrix, and their synergistic effect was more effective at low CNT content than at high CNT content. The key to improve the overall properties of the TLCP nanocomposites depends on the optimization of the unique geometry and dispersion state of CNT and the interfacial interactions in the TLCP nanocomposites during melt processing. This study demonstrate that a very small quantity of CNT substantially improved thermal stability and mechanical properties of the TLCP nanocomposites, providing a design guide of CNT-filled TLCP composites with as great potential for industrial use.     

A comprehensive study on the impact of RGO/MWCNT hybrid filler reinforced polychloroprene rubber multifunctional nanocomposites

Flexible dielectric chloroprene rubber (CR) nanocomposites reinforced by one-dimensional carbon nanotube (CNT)/two dimensional reduced graphene oxide hybrids have been prepared using two-roll mill mixing technique. Non-covalent π-π interaction between multiwalled carbon nanotubes (MWCNTs) and reduced graphene oxide (RGO) nanosheets and the secondary interaction between fillers and chloroprene rubber matrix are responsible for generating the effective load transfer between RGO/MWCNTs and CR. The prepared RGO-MWCNT hybrid nanocomposites with high dielectric constant (≈650), low dielectric loss (≈0.42) and high energy storage efficiency (78.6%) values are practically good enough to use as a low cost polymeric dielectric layer in transistors. Furthermore, the prepared nanocomposites showed excellent electromagnetic effectiveness; a maximum shielding efficiency of 11.87 dB @ 3.5 GHz was achieved at 4 phr of MWCNT loading. This excellent electromechanical performance can be ascribed to the synergistic effect of RGO-MWCNT hybrid suggesting that this novel hybrid nanocomposite serves as an attractive candidate in modern electronics and electric power systems.     

Predicting Glass Transition Temperature of Polyethylene/Graphene Nanocomposites by Molecular Dynamic Simulation

The glass transition temperature of polyethylene/graphene nanocomposites was investigated by molecular dynamic simulation. The specific volumes of three systems(polyethylene, polyethylene with a small graphene sheet and two small graphene sheets) were examined as a function of temperature. We found that the glass transition temperature decreases with increasing graphene. Then the van der Waals energy changes obviously with increasing graphene and the torsion energy also plays an important role in the glass transition of polymer. The radial distribution functions of the inter-molecular carbon atoms suggest the interaction between PE and graphene weakens with increasing graphene. These indicate that graphene can prompt the motion of chain segments of polymer and decrease the glass transition temperature (T_g) of polymer.     

Microstructure,electrical, and electromagnetic interference shielding properties of carbon nanotube/acrylonitrile–butadiene–styrene nanocomposites

Processing, electrical, and electromagnetic interference (EMI) shielding behaviors of carbon nanotube (CNT)/acrylonitrile–butadiene–styrene (ABS) nanocomposites were studied as function of CNT concentration. The nanocomposites were prepared by melt mixing followed by compression molding. The selective and good level of dispersion of CNT in the styrene–acrylonitrile section of the ABS polymer was found to create conductive networks in the ABS matrix at a nanofiller loading of 0.75 wt %. At this nanofiller loading, the nanocomposite electrical conductivity was 10^?5 S/m. This conductivity makes the nanocomposite suitable for electrostatic discharge protection applications. The EMI shielding effectiveness of the nanocomposites increased with the increase in nanofiller concentration. In the 100–1500 MHz frequency range, 1.1 mm thick plates made of ABS nanocomposite filled with 5 wt % CNT exhibit an EMI shielding effectiveness of 24 dB. At this shielding level, the nanocomposite is suitable for a broad range of applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Sidewall alkylcarboxylation of carbon nanotubes through reactions of fluoronanotubes with functional free radicals

Addition of carboxyalkyl radicals to carbon nanotube (CNT) graphene surface is a non-destructive to nanotube framework method of sidewall functionalization of CNTs with the carboxylic group terminated moieties. Fluorination activates the CNT surface towards addition reactions due to transformation of the graphene aromatic structure to a more chemically reactive polyene ??-system structure of fluoronanotubes. As a result, the sidewall addition reactions to fluoronanotubes are completed in a much shorter time spans than in the case of pristine CNTs. Carboxyalkyl CNT derivatives prepared by this method form stable suspensions in water and polar organic solvents. This enables their applications in biomedical research; for the preparation of water-based paints, inks, and coatings; and for processing and fabrication of nanocomposites.     

Thermal degradation and kinetic analysis of biodegradable PBS/multiwalled carbon nanotube nanocomposites

In this study, carbon nanotubes (CNTs) were first modified using N,N′‐ dicyclohexylcarbodiimide (DCC) dehydrating agents. Subsequently, the poly(butylene succinate)/multiwalled carbon nanotube (PBS/MWNTs) nanocomposites were prepared through facile melt blending. Thermal degradation of these PBS/MWNT nanocomposites was investigated; the kinetic parameters of degradation were calculated using the Coats and Redfern, Ozawa, and Horowitz and Metzger methods, respectively. It was found that the degradation reaction mechanism of PBS and the CNT‐C18 containing nanocomposites at lower temperature was likely to produce an F1 model through reaction of random chain cleavage (cis‐elimination). However, the reaction mechanism at higher temperature was likely to be a D1 model because of the dominant diffusion control effect. Moreover, it was found that the activation energies of CNT‐C18‐containing PBS nanocomposites were first increased with the content of CNT‐C18, but then decreased after the content was larger than 0.5 wt % for all models at differing heating rates. This may be due to the formation of a conductive network of CNTs in the polymer matrix at higher content of CNTs, which lead to better heat and electrical conductivity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1231–1239, 2009     

Rheological and Structure Investigation of Melt Mixed Multi-Walled Carbon Nanotube/PE Composites

In this study a series of melt mixed multi-walled carbon nanotube (MWNT)/Polyethylene composites with several carbon nanotube (CNTs) concentrations were investigated. A good dispersion of the nanotubes in the matrix was seen using scanning electron microscopy. Melt rheological measurements in dynamic mode were used to estimate the percolation state of the CNTs within the polymer and to provide information about the structure of the CNT/polymer composites. The effect of nanotubes on the non-isothermal crystallization behaviour of the nanocomposites was also studied by differential scanning calorimetry.     

Super-nucleation in nanocomposites and confinement effects on the crystallizable components within block copolymers, miktoarm star copolymers and nanocomposites

In this paper we reexamine recent results obtained by our group on the crystallization of nanocomposites and linear and miktoarm star copolymers in order to obtain some general features of their crystallization properties. Different nanocomposites have been prepared where a close interaction between the polymer matrix and the nano-filler has been achieved: in situ polymerized high density polyethylene (HDPE) on carbon nanotubes (CNT); and polycaprolactone (PCL) and poly(ethylene oxide) (PEO) covalently bonded to carbon nanotubes. In all these nanocomposites a “super-nucleation” effect was detected where the CNTs perform a more efficient nucleating action than the self-nuclei of the polymer matrix. It is believed that such a super-nucleation effect stems from the fact that the polymer chains are tethered to the surface of the CNT and can easily form nuclei. For polystyrene (PS) and PCL block copolymers, miktoarm star copolymers (with two arms of PS and two arms of PCL) were found to display more compact morphologies for equivalent compositions than linear PS-b-PCL diblock copolymers. As a consequence, the crystallization of the PCL component always experienced much higher confinement in the miktoarm stars case than in the linear diblock copolymer case. The consequences of the topological confinement of the chains in block copolymers and nanocomposites on the crystallization were the same even though the origin of the effect is different in each case. For nanocomposites a competition between super-nucleation and confinement was detected and the behavior was dominated by one or the other depending on the nano-filler content. At low contents the super-nucleation effect dominates. In both cases, the confinement increases as the nano-filler content increases or the second block content increases (in this case a non-crystallizable block such as PS). The consequences of confinement are: a reduction of both crystallization and melting temperatures, a strong reduction of the crystallinity degree, an increase in the supercooling needed for isothermal crystallization, a depression of the overall crystallization rate and a decrease in the Avrami index until values of one or lower are achieved indicating a nucleation control on the overall crystallization kinetics.     

Synthesis and physicochemical characteristics of calcium hydroxyapatite/multiwall carbon nanotubes/collagen nanocomposites

Calcium hydroxyapatite/multiwall carbon nanotubes/collagen nanocomposites were synthesized and subjected to physicochemical analysis. The system CaCl₂-(NH₄)₂HPO₄-multiwall carbon nanotubes-NH₃-H₂O-collagen was investigated at 25°C by the solubility method (Tananaev’s residual concentration method) and by pH measurements. Chemical, X-ray powder diffraction, and thermogravimetric analyses and IR spectroscopy showed that, in the system CaCl₂-(NH₄)₂HPO₄-multiwall carbon nanotubes-NH₃-H₂O-collagen under chosen synthesis conditions, nanocomposites comprising nanocrystalline calcium hydroxyapatite (NCHA), multiwall carbon nanotubes (CNT), and collagen form with the composition Ca₁₀(PO₄)₆(OH)₂ · xCNT · yH₂O · z collagen, where x = 1–5; y = 5.5–7.7, and z = 3, 5, and 10 wt %. The obtained nanocomposites are the products of the coprecipitation of CNT, collagen, and NCHA, which forms in the system by the interaction of CaCl₂ and (NH₄)₂HPO₄.     

Ethylene/1-Hexene Copolymerization and Synthesis of LLDPE/Nanocarbon Composite through In Situ Polymerization

Copolymerization of ethylene/1-hexene using a modified ZN-type catalyst was carried out in the presence of triethylaluminium as cocatalyst. The optimum copolymerization activity was obtained at Al: Ti = 357: 1, 60°C and the comonomer concentration of 0.6 mol/L in the range studied. Copolymer/nanocarbon (including multiwalled carbon nanotube, graphene nanoplatelet) composites were prepared via in-situ polymerization. The copolymerization activity decreased by addition of the nanocarbon into the reactor. The presence of graphene nanoplatelet in nanocomposites reduced the melting temperature and increased heat of fusion, crystallinity and density of the obtained polymer. In the copolymer/carbon nanotube nanocomposites, decreasing of melting temperature was observed in comparison to pure copolymer, whereas, heat of fusion, crystallinity and density increased. The results of TGA analysis showed that the addition of nanocarbons has improved the thermal stability of obtained copolymers.