Atomic force microscopy study of polypropylene-based self-reinforced composites

Self-reinforced composites are polymeric materials formed by a reinforcement core and a low-melting point skin, which acts as a matrix after the consolidation step. These materials are widely exploited in industrial applications for their mechanical resistance and durability, which are themselves influenced by processing conditions and polymer composition. In the present work, two similar polypropylene-based commercial fabrics were used to evaluate the surface modifications after laminate compaction and after artificial aging using atomic force microscopy. The results were correlated with the chemical and physical-chemical interactions obtained from scanning electron microscopy, transmission electron microscopy, raman and thermal analysis experiments. Single tape consolidated laminate before and after aging displayed different superficial features that can explain the differences in the macroscopic behavior of the two products.     

Control of surface topography in biomimetic calcium phosphate coatings

The behavior of cells responsible for bone formation, osseointegration, and bone bonding in vivo are governed by both the surface chemistry and topography of scaffold matrices. Bone-like apatite coatings represent a promising method to improve the osteoconductivity and bonding of synthetic scaffold materials to mineralized tissues for regenerative procedures in orthopedics and dentistry. Polycaprolactone (PCL) films were coated with calcium phosphates (CaP) by incubation in simulated body fluid (SBF). We investigated the effect of SBF ion concentration and soaking time on the surface properties of the resulting apatite coatings. CaP coatings were examined by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectrometry (FTIR), and energy dispersive X-ray spectrometry (EDX). Young's modulus (E(s)) was determined by nanoindentation, and surface roughness was assessed by atomic force microscopy (AFM) and mechanical stylus profilometry. CaP such as carbonate-substituted apatite were deposited onto PCL films. SEM and AFM images of the apatite coatings revealed an increase in topographical complexity and surface roughness with increasing ion concentration of SBF solutions. Young's moduli (E(s)) of various CaP coatings were not significantly different, regardless of the CaP phase or surface roughness. Thus, SBF with high ion concentrations may be used to coat synthetic polymers with CaP layers of different surface topography and roughness to improve the osteoconductivity and bone-bonding ability of the scaffold.     

Locally enhanced dissolution rate as a probe for nanocontact-induced densification in oxide glasses

Atomic force microscopy (AFM) was used to characterize the surface damage (nanoindentations) effect on the chemical durability of glass surfaces (silica and soda-lime silicate glasses, WG). In basic solutions, an enhanced dissolution rate is reported and quantified at indentation sites (+10.5 nm/h and +52 nm/h for silica and WG, respectively) whereas none was observed once the indented surfaces were thermally annealed at 0.9 × T(g) for 2 h, a thermal treatment known for curing high pressure-induced permanent densification in oxides glasses. A direct link between high pressure-induced structural modifications encountered during nanoindentation and the measured dissolution rates is established. It is shown that this property conjointly used with the high resolution of the atomic force microscope may be used for probing, at the nanometer scale, the size and the nature of the structurally modified area underneath residual nanoindentation impressions. As an example, for 10 mN Vickers nanoindentations on WG, the zone affected by the permanently and structurally modified zone under the residual impression is found to be equal to (741 ± 30) nm with a transition zone thickness from the fully densified material to the elastically deformed one ranging between 115 and 165 nm.     

Studies for a new generation of acrylic binders for exterior wood coatings

Modern acrylic binders for water-based exterior wood coatings should give films which are tack-free, hard and blocking resistant and at the same time very flexible to guarantee a long service life. This study shows that multiphase acrylic emulsions with controlled particle morphology give a means to overcome these contradictory requirements. Binder parameters such as polarity, particle size and surface functionality as well as the type and quantity of surfactants used in the process also have a strong influence on fundamental wood coating properties, such as water protection, blushing resistance, viscosity, wet adhesion and durability.     

Localisation and quantification of potential binding sites for compatibilisers on soft‐ and hardwood in wood–plastic composite systems

Chemical force microscopy (CFM) was used to characterise the surface of pine and beefwood with atomic force microscopy (AFM) tips coated with different compatibilisers. With the resulting force images, potential binding sites for compatibilisers, used in wood–plastic composites (WPC) to enhance adhesion between two relatively incompatible phases, were localised and quantified. Tips were coated with two commercially available polymers namely ethylene vinyl alcohol (EVOH) and polyethylene‐grafted maleic anhydride (PE‐g‐MA). It could be observed that the interaction forces between the EVOH coated tip and the wood surface was highly species sensitive, whereas adhesive forces measured between the PE‐g‐MA coated tip and the wood surface were comparable for both wood species. The force maps show that wood species differ in the distribution of functional groups, and the force histograms show that the frequency distribution of the adhesive forces varied for the two wood species. The adhesive force maps clearly show a difference between wood/compatibiliser systems, and the differences can be related to the chemical composition of the wood species. The results confirm that not all compatibilisers are equally suitable for all wood species and these results were confirmed by mechanical tensile tests of WPC systems in a related study. Copyright © 2016 John Wiley & Sons, Ltd.     

DMA analysis to predict the performance of waterborne coatings

In previous studies some waterborne coatings, specifically formulated for the scope of the research, were studied during an artificial weathering process by means of dynamic mechanical analysis (DMA) technique. In those studies the chemical and physical parameters which mainly affect the performance of coatings and their evolution during weathering were measured. The aim was to predict the performance of coatings for exterior wood during their service life by means of accelerated artificial tests and instrumental measures. In this study four commercial products were artificially weathered following the European standard EN 927-6. The changes in the mechanical properties were measured by means of the DMA as reported in the previous studies. With this research the authors have verified the capability of this method to predict the performance in use of coatings.     

Enhancement of wettability in low density polyethylene films using low pressure glow discharge N2 plasma

Low pressure glow discharge nitrogen plasma has been used to improve wettability in a low density polyethylene (LDPE) film for technical applications. The plasma treatment was carried out at a power of 300 W for different exposure times in the 1–20 min range. Wettability changes were analyzed using contact angle measurements. In addition to this, plasma‐treated samples were subjected to an aging process to determine the durability of the plasma treatment. X‐ray photoelectron spectroscopy, atomic force microscopy, and scanning electron microscopy were used for surface characterization. The nitrogen plasma treatment considerably reduced contact angle values thus indicating an increase in surface wettability. The spectroscopic study showed presence of oxygen‐based species on the plasma‐treated samples, which are mainly generated after the plasma treatment as a consequence of air exposure. These polar species contribute to improve surface functionalization, but this is almost lost during aging due to the hydrophobic recovery process. Microscopic studies revealed that also small changes in surface roughness occurred during the plasma treatment but these are very low compared to surface activation. The results confirmed that low pressure nitrogen can be considered as an environmentally efficient process to improve wettability in low density polyethylene films. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2390–2399, 2007     

Bulk phase separation study by atomic force microscope friction imaging of natural rubber/poly(methyl methacrylate) film

The first observation of bulk phase separation in immiscible natural rubber (NR)/poly(methyl methacrylate) (PMMA) film using atomic force microscopy (AFM) is reported. Three different forms of AFM measurements: topographic, friction force imaging, and nanoindentation have been effectively used to investigate combined morphological and compositional mapping of the NR/PMMA system. The fracture temperature during sample microtoming and material physical properties could be responsible for the observed topographic contrast. The stronger contrast of friction imaging, relative to topographic imaging, is ascribed to local variations in mechanical properties of the phase-separated domains. Friction force imaging associated with nanoindentation response, performed under AFM force mode, highlights the AFM's ability for probing local friction, adhesion, and elastic properties, and for compositional mapping of heterogeneous polymer film. The resulting friction force imaging along with the response of the nanoindentation are in good agreement, indicating that PMMA exists mainly near the modified NR surface.     

Durable antifog films from layer-by-layer molecularly blended hydrophilic polysaccharides

Mechanically durable, long-lasting antifog coatings based on polysaccharides were developed using a layer-by-layer (LBL) assembly process. The unique properties of these coatings are a result of a molecular-level blending of the polysaccharides, with multilayers containing chitosan and carboxymethyl cellulose providing the best overall properties. The antifog properties resulted from a strong interaction between the polar and H-bonding elements of the assembled polymers and water molecules and the concomitant formation of thin films of water. Environmental scanning electron microscopy (ESEM) studies confirmed that fogging coatings are decorated with light scattering, micrometer-sized droplets of water whereas antifogging coatings remain droplet free. To improve the mechanical durability of the multilayer films on substrates, the surface was modified via self-assembly of epoxy-functionalized silane molecules. Cross-linking chemistry was then applied to improve the mechanical robustness of the LBL films on various surfaces. These films were characterized using several techniques: optical profilometery (PL), spectroscopic ellipsometry (EL), contact angle goniometry (CA), and atomic force microscopy (AFM). The antifog properties of the films were evaluated by several tests under different environmental conditions. This work demonstrates that the unique water-adsorbing properties of polysaccharides can be exploited to create permanent antifog properties, which may be useful for various applications.     

Effect of organo-modified clay on accelerated aging resistance of hydrogenated nitrile rubber nanocomposites and their life time prediction

Organically modified clay - reinforced hydrogenated nitrile rubber vulcanizate was subjected to accelerated heat aging to estimate its long-term thermo-oxidative stability and its useful lifetime was compared with that of the virgin polymer for the first time. Changes in technical properties such as tensile strength, modulus and elongation at break were studied as a function of time and temperature of aging. The infrared spectroscopic analysis of the degraded products revealed that under aerobic hot aging conditions, hydrogenated nitrile rubber (HNBR) compounds undergo cross-linking reactions that lead to embrittlement and ultimately failure. Incorporation of clay filler, however, resulted in significant improvement of the degradation profile of the nanocomposite at elevated temperatures. Loss of ductility during aging of the nanocomposite was also milder, relative to the unfilled polymer, indicating a restricted degradation by the clay filled rubber, thus prolonging the durability. From the scanning electron microscopy and atomic force microscopy studies, it was found that nanofillers protected the elastomer from surface rupture that took place on oxidation. Life prediction of both virgin elastomer and the nanocomposite indicated a three-fold increase in the effective service temperature range of the HNBR using 8 parts organically modified nanoclay.     

EFFECT OF COMPOSITION AND PROCESSING CONDITION ON MICROSTRUCTURAL PROPERTIES AND DURABILITY OF FLUOROPOLYMER/ACRYLIC BLENDS

 Fluoropolymer blends have been widely used as binders for exterior coatings because of their excellent resistance to ultra-violet (UV) radiation as well as to many corrosive chemical agents. It is known that the fluorinated component usually has a lower glass transition temperature and easily crystallizes in the final structure depending upon the blend composition and sample annealing condition. We investigated the effect of blend composition and annealing process (slow and fast cooling) on the surface morphology and microstructure a poly(vinylidene fluoride)/poly(methyl methacrylate) (PVDF/PMMA) blend before and after UV exposure. Surface and subsurface microstructures were studied by atomic force microscopy (AFM) and laser scanning confocal microscopy (LSCM). Bulk microstructure of PVDF-coatings before and after UV exposure were characterized using small angle neutron and light scattering. Higher PVDF content and a slow cooling process result in larger spherulite crystallite structure and rougher surface morphology. Significant ordering in the spherulite crystallite structure has been observed on the surface and the bulk films after UV exposure.     

EFFECT OF COMPOSITION AND PROCESSING CONDITION ON MICROSTRUCTURAL PROPERTIES AND DURABILITY OF FLUOROPOLYMER/ACRYLIC BLENDS

Fluoropolymer blends have been widely used as binders for exterior coatings because of their excellent resistance to ultra-violet (UV) radiation as well as to many corrosive chemical agents.It is known that the fluorinated component usually has a lower glass transition temperature and easily crystallizes in the final structure depending upon the blend composition and sample annealing condition.We investigated the effect of blend composition and annealing process (slow and fast cooling) on the surface mor...     

Corrosion properties of nickel coatings obtained from aqueous and nonaqueous electrolytes

Nickel was deposited on a copper substrate from aqueous and nonaqueous ethanol electrolytes. X-ray photoelectron spectroscopy, electrochemical impedance spectroscopy and chronovoltametry, scanning electron microscopy, and atomic force microscopy were used to study the effect of the solvent on the surface and corrosion properties of the Ni coatings formed. Unifom and relatively smooth Ni films were obtained as measured with microscopy techniques. The formation of a passive film in acidic, alkaline, and neutral chloride-containing media was confirmed with X-ray photoelectron spectroscopy. The water-based nickel-plating electrolyte makes it possible to deposit coatings with higher corrosion resistance as compared with coatings deposited from ethanol electrolyte in NaOH and NaCl media. The proposed mechanism of corrosion in a 0.5 M H₂SO₄ solution involves cycles of active-passive surface behavior due to its passivation by corrosion products.     

Ultrathin Hydrophobic Coatings Obtained on Polyethylene Terephthalate Materials in Supercritical Carbon Dioxide with Co-Solvents

The surface properties of ultradisperse polytetrafluoroethylene coatings on polyethylene terephthalate materials modified in a supercritical carbon dioxide medium with co-solvent additions (aliphatic alcohols) were analyzed. An atomic force microscopy study revealed the peculiarities of the morphology of the hydrophobic coatings formed in the presence of co-solvents. The contribution of the co-solvents to the formation of the surface layer with a low surface energy was evaluated from the surface energy components of the modified polyester material. The stability of the coatings against dry friction was analyzed.

     

Structural characteristics and cyclic voltammetric behaviour of Sonogel-Carbon tyrosinase biosensors. A detailed comparative study of three immobilization matrixes

Structural characteristics an cyclic voltammetry of three amperommetric biosensors based on immobilization of tyrosinase on a Sonogel-Carbon electrode for detection of phenols are described. Cyclic voltammetry was applied to study the electrochemical behaviour of the electrode and the electrochemical reaction on the electrode surface. Scanning electron microscopy, X-ray energy dispersive spectroscopy and atomic force microscopy were used for the structure characterization of the electrode surface, enzyme film and polymers coatings. The influence of additive-protective polymers, such as polyethylene glycol and perfluorinated-Nafion ion-exchanger on the surface of the biosensor were explored.     

Wood surface protection with different alkoxysilanes: a hydrophobic barrier

This paper describes coatings on wood surfaces made by dipping the wood into solutions of different alkoxysilanes. The silanes used as precursors contain different organic groups [R’Si(OR’’)]. These materials tend to deposit as inorganic–organic polymeric films, where the organic groups (aliphatic hydrocarbons, fluorinated hydrocarbons or aromatic substituents) show hydrophobic properties, which reduce the wettability of the surface. The effects of these treatments on the wood surface were extensively studied using various analytical techniques: scanning electron microscopy with energy dispersive X-ray spectrometry, Fourier transform infrared spectroscopy, nuclear magnetic resonance spectroscopy, water contact angle measurements, and flame resistance tests. The resulting data show that the chemical treatment changes the wood’s surface energy, reducing its wettability and reaction to fire. The main innovative finding of this research is that the coatings obtained from a cheaper precursor have a similar performance to that of the more expensive precursors normally used.     

Sol–gel synthesis of IPTES and D10H consisting fluorinated silane system for hydrophobic applications

In this study, new fluorinated silane system was prepared by adding hydroxyl terminated Fluorolink D10H oligomer to 3-isocyanatopropyltrietoxysilane. The obtained silane system was independently composed with 3-Glycidyloxypropyltrimethoxysilane and 3-Glycidyloxy-propyltriethoxysilane. Then the prepared two different coating solutions were applied to glass surface by spin-coating method. The chemical bonding between groups in system was investigated by FTIR analysis. The elemental composition of coatings was determined by using EDX analysis. Their structure and surface properties were analyzed by scanning electron microscopy, atomic force microscopy, contact angle measurement and UV–vis spectrophotometer. The amounts of fluorine on the coatings prepared with IPTES-D10H-GLYEO and IPTES-D10H-GLYMO were 33 and 34 %wt, respectively. Transparent coatings with smooth surface and uniform thickness were obtained. The coatings had nanoscale roughness. The contact angles of coatings for water were range from 103° to 110°, and for n-hexadecane were range from 59° to 62°.     

Effects of oxygen plasma treatment on the surface of bisphenol A polycarbonate: a study using SIMS,principal component analysis,ellipsometry, XPS and AFM nanoindentation

The effects of oxygen plasma treatment and the subsequent air exposure on the surface composition and properties of bisphenol A polycarbonate (BPA‐PC) were analysed by X‐ray photoelectron spectroscopy (XPS), ellipsometry, static time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) with principal component analysis (PCA) and nanoindentation using an atomic force microscope (AFM). PCA showed systematic changes in the film chemistry after short treatment times (0.1 s), with the main sites of attack being the carbonate and aromatic ring structure. On the basis of this multitechnique analysis, it was unambiguously determined that extended oxygen plasma treatment times resulted in the formation of low‐molecular‐weight material (LMWM) within the first 50 nm on the surface, and not in a cross‐linked skin as has been proposed by other researchers. The study shows that controlled surface modification of BPA‐PC polymers is possible, allowing surface oxygen incorporation without degradation of the polymer structure. This result is relevant for improved adhesion of coatings applied to BPA‐PC polymers. Copyright © 2006 John Wiley & Sons, Ltd.     

Surface characteristics and wetting properties of sol–gel coated base paper

Two hybrid coatings synthesized by using alkoxysilanes as precursors in a sol–gel process, differing from each other in terms of the organic components in alkoxysilanes, have been developed to improve the water repellent properties of base paper. The sol–gel‐coated base paper samples were characterized by scanning electron microscopy, atomic force microscopy, confocal laser scanning microscopy, X‐ray photoelectron spectroscopy, time‐of‐flight secondary ion mass spectrometry, and contact angle measurements. The sol–gel coatings were found to clearly change the surface properties of base paper. Thin coating layers were formed on base paper surfaces. The topographical data indicated the formation of discontinuous thin films; the time‐of‐flight secondary ion mass spectrometry analyses confirmed that the coatings were covering the fibres but only partially covered the fibre–fibre intersections. Water and the subsequent heat treatment used as a reference treatment reduced the surface roughness and porosity and slightly changed the surface chemistry of the base paper. The wettability and absorptivity of base paper was clearly reduced by the applied coatings. Copyright © 2011 John Wiley & Sons, Ltd.     

Surface modification of low density polyethylene (LDPE) film by low pressure O2 plasma treatment

In this work, low pressure glow discharge O₂ plasma has been used to increase wettability in a LDPE film in order to improve adhesion properties and make it useful for technical applications. Surface energy values have been estimated using contact angle measurements for different exposure times and different test liquids. In addition, plasma-treated samples have been subjected to an aging process to determine the durability of the plasma treatment. Characterization of the surface changes due to the plasma treatment has been carried out by means of Fourier transformed infrared spectroscopy (FTIR) to determine the presence of polar species such as carbonyl, carboxyl and hydroxyl groups. In addition to this, atomic force microscopy (AFM) analysis has been used to evaluate changes in surface morphology and roughness. Furthermore, and considering the semicrystalline nature of the LDPE film, a calorimetric study using differential scanning calorimetry (DSC) has been carried out to determine changes in crystallinity and degradation temperatures induced by the plasma treatment. The results show that low pressure O₂ plasma improves wettability in LDPE films and no significant changes can be observed at longer exposure times. Nevertheless, we can observe that short exposure times to low pressure O₂ plasma promote the formation of some polar species on the exposed surface and longer exposure times cause slight abrasion on LDPE films as observed by the little increase in surface roughness.