Hydrophobic polyurethane polyHIPEs templated from mannitol within nonaqueous high internal phase emulsions for oil spill recovery

Although amphiphilicity is an integral component for the applications of polyHIPEs (PHs), it is challenging to produce hydrophobic PHs from hydrophilic monomers. Herein, hydrophobic polyurethane (PU) PHs have been fabricated from a water‐soluble mannitol within block copolymer surfactant‐stabilized, nonaqueous high internal phase emulsions (HIPEs). These highly porous, interconnected, macroporous PU PHs were hydrophobic with water contact angles between 102° and 140°, demonstrating that water‐soluble monomers could be used for fabrication of hydrophobic PHs. The block copolymer surfactant acted not only as the HIPE stabilizer, but also as a monomer, enhancing hydrophobicity and overcoming some drawbacks imposed by conventional inert stabilizers. The solvents used for PU PH synthesis and purification were easily recovered and reused, showing that nonaqueous HIPE templating for PU PH preparation is an efficient and facile route. The PU PHs were investigated for oil spill reclamation and they were demonstrated to be an ideal candidate for such an application. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1315–1321     

Tough interconnected polymerized medium and high internal phase emulsions reinforced by silica particles

Emulsion templating using high internal phase emulsions is an effective route to prepare low density and high porosity macroporous polymers known as polymerized high internal phase emulsions (polyHIPEs). Conventional polyHIPEs, synthesized from surfactant stabilized w/o emulsions have low permeabilities and poor mechanical properties. We present interconnected open macroporous low density nanocomposites produced by polymerizing the continuous phase of emulsion templates, which contained styrene, polyethyleneglycoldimethacrylate, and silylated silica particles. Polyethyleneglycoldimethacrylate and the silylated silica particles acted as crosslinker. The functionalized silica particles were incorporated into the polymer, which resulted in a significant improvement of the mechanical properties of the polyHIPEs without affecting the interconnected and permeable pore structures. The polyHIPEs contained up to 60 wt % silylated silica particles. Young's modulus of the reinforced macroporous polymers increased up to 600% compared with nonreinforced macroporous polymers. The mechanical performance was further increased by increasing the foam density of the macroporous nanocomposites from around 200 to 370 g/cm³ by raising the organic phase volume of the emulsion templates from 20 to 40 vol %. The macroporous polymers synthesized from less concentrated emulsions also possessed interconnected open porous although less permeable structures. The polyHIPE nanocomposites have a permeability of about 200 mD, whereas the polyMIPE nanocomposites still have permeabilities of around 50 mD. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1979–1989, 2010     

Open cellular reactive porous membranes from high internal phase emulsions

High internal phase emulsions (HIPEs) incorporating styrene, 4-vinylbenzyl chloride, divinylbenzene and ethylhexyl acrylate were applied to prepare reactive, cross-linked porous membranes with open cellular architecture and thicknesses between 30 and 500 mum.     

Highly porous elastomer‐silsesquioxane nanocomposites synthesized within high internal phase emulsions

Highly porous elastomeric nanocomposites were successfully synthesized through copolymerization of 2‐ethylhexyl acrylate (EHA), divinyl benzene (DVB), and up to 9 mol % of a polyhedral oligomeric silsesquioxane bearing one propylmethacryl group and seven cyclohexyl groups (MACH‐POSS) within the external phase of high internal phase emulsions (HIPE). The chemical structures, morphologies, thermal properties, and mechanical properties of the polyHIPE were investigated. The mechanical loss peak temperature and full width at half maximum increased with increasing MACH‐POSS content. These changes indicate that copolymerization with MACH‐POSS limits segmental mobility and produces compositional distributions on the nanometer scale. At 9 mol % MACH‐POSS, the reduction in segmental mobility produced a glass transition temperature above room temperature and a significant increase in modulus that can be ascribed to the relatively glassy nature of the polymer. Inorganic monoliths with porosities of around 86%, O/Si of about 1.6, and less than 10% carbon were produced on pyrolysis of the nanocomposite polyHIPE. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2357–2366, 2008     

Porous polyurethanes synthesized within high internal phase emulsions

PolyHIPE are highly porous, emulsion‐templated polymers typically synthesized via free‐radical polymerization within a water‐in‐oil (W/O) high internal phase emulsion (HIPE) whose dispersed, aqueous phase occupies more than 74% of the volume. The synthesis of a polyHIPE containing biodegradable polymers is not straightforward because the presence of both an organic phase and an aqueous phase within the HIPE limits the type of polymerization reactions that can be used. This article describes the synthesis of polyHIPE containing biodegradable poly(ε‐caprolactone) (PCL) groups through the step‐growth reaction of a diisocyanate with a flexible PCL triol to form a crosslinked polyurethane. The reaction of the diisocyanate with the water in the HIPE produced urea groups and large bubbles from the generation of CO₂. The polymer walls between these bubbles consisted of a porous, emulsion‐templated structure. Polymerization with an excess of diisocyanate produced a significant enhancement in the amounts of urea and CO₂. The reduction in the flexible PCL content and the enhancement in the rigid urea content produced an increase in wall modulus that was over 20‐fold. The ability to synthesize polyHIPE through such step‐growth reactions is an important advance in the adaptation of polyHIPE for such applications as tissue engineering. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5806–5814, 2009     

Hydrophilic polymer foams with well‐defined open‐cell structure prepared from pickering high internal phase emulsions

Open‐cell hydrophilic polymer foams are prepared through oil‐in‐water Pickering high internal phase emulsions (HIPEs). The Pickering HIPEs are stabilized by commercial titania (TiO₂) nanoparticles with adding small amounts of non‐ionic surfactant Tween85. The morphologies, such as average void diameter and interconnectivity, of the foams can be tailored easily by varying the TiO₂ nanoparticles and Tween85 concentrations. Further, investigation of the HIPE stability, emulsion structure and the location of TiO₂ nanoparticles in resulting foams shows that the surfactant tends to occupy the oil‐water interface at the contact point of adjacent droplets, where the interconnecting pores are hence likely to be formed after the consolidation of the continuous phase. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Crosslinking of chitosan fibers with dialdehydes: Proposal of a new reaction mechanism

A highly deacetylated chitosan from shrimp with a degree of deacetylation of 95.28 ± 3.03% was prepared and spun into a monofilament fiber using a solution of 4% (w/v) chitosan in 4% (v/v) aqueous acetic acid. Samples of the spun fibers were immersed in aqueous solutions containing glutaraldehyde and glyoxal, and subsequently washed and dried. When the concentration of crosslinking agent was varied at room temperature over a constant time of 1 h, dry mechanical properties improved up to a point after which increasing concentrations resulted in degradation. Immersion time was also varied between 1 and 60 min at 25.8°C, and temperature was varied between 25.8 and 70.0°C, at fixed concentrations of both glyoxal and glutaraldehyde. It was demonstrated that mechanical improvements might be rendered at higher temperatures over lesser times. However, it was also shown that at higher temperatures, fiber mechanical properties would begin to diminish. Chitosan films were subjected to similar treatments in aqueous crosslinking solutions. Fourier transform infrared data (FTIR) on the films suggest that some interaction is occurring between the glutaraldehyde or glyoxal and the amine group on the chitosan backbone. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1079–1094, 1999     

Particle-stabilized surfactant-free medium internal phase emulsions as templates for porous nanocomposite materials: poly-Pickering-Foams

We report on the successful use of particle-stabilized Medium Internal Phase Emulsion (MIPE) templates for the synthesis of porous polymer foams. In this case, carbon nanotubes (CNTs) were used to stabilize the minority phase as the continuous phase, through adsorption at the interface. The addition of the CNTs not only provides processing advantages (no need for traditional non-ionic molecular surfactants) but also enhances the mechanical and electrical properties of the final polyFoams. This approach allows the manufacture of both closed- and open-celled porous polymer foams in a one-pot process with porosities up to 66%.     

Yield stress and viscoelastic properties of high internal phase ratio emulsions

 The rheology of high internal phase ratio oil-in-water emulsions was investigated using a controlled-stress rheometer. The dispersed-phase (oil) concentration was varied from 71.24 to 89.61% by volume. Three different types of rheological experiments were conducted for each emulsion, namely: steady shear, oscillatory shear, and creep/recovery experiments. All the emulsions investigated in this study possess a yield stress. The yield-stress values obtained from different rheological experiments for the same emulsion show good agreement with each other. The yield-stress value increases exponentially with an increase in the dispersed-phase concentration. The yield-stress data of this study can be described quite well with the Princen and Kiss equation for high internal phase ratio emulsions provided that the thickness of the interdroplet films is taken into account. For any given emulsion, the storage modulus, measured in the linear viscoelastic region, is found to be constant, independent of the frequency, indicating a solid-like behaviour. The value of the storage modulus increases with an increase in the dispersed-phase concentration. The storage modulus data are interpreted in terms of the Princen and Kiss equation. Received: 23 October 1998 Accepted in revised form: 18 February 1999     

One-pot preparation of three-component oil-in-water high internal phase emulsions stabilized by palm-based laureth surfactants and their moisturizing properties

In the present study, olive and olein oils had been used for the preparation of three-component high internal phase emulsions with oil volume fraction of more than 0.77 stabilized by palm-based laureth surfactants for the first time, respectively. These emulsions were easily prepared by one-pot homogenization. The critical micelle concentration and Gibbs energy of the as-synthesized surfactants were determined and discussed. Likewise, the morphology, structural properties, stability and hydration efficacy of the as-prepared emulsions were investigated. Droplet size distribution observed from the optical micrographs was in agreement with the light scattering results which suggested that droplet size increased with increasing ethylene oxide chain length. The rheological measurements of the emulsions at room (25°C) and elevated (40°C) temperatures were interpreted to give clear and direct explanation on the structure and stability of the emulsions. The hydration efficacy of the emulsions was examined in vivo using a corneometer. Both the emulsions containing olive and olein oils, respectively exhibited high stability as indicated by the rheological measurements and the structural properties did not differ from one another. However, olein oil’s hydration efficacy was higher than olive oil’s, suggesting that olein oil could well be a potential moisturizing lipid which might interest the dermatologists.     

Structure and properties of novel fibers spun from cellulose in NaOH/thiourea aqueous solution

Cellulose was dissolved rapidly in a NaOH/thiourea aqueous solution (9.5:4.5 in wt.-%) to prepare a transparent cellulose solution, which was employed, for the first time, to spin a new class of regenerated cellulose fibers by wet spinning. The structure and mechanical properties of the resulting cellulose fibers were characterized, and compared with those of commercially available viscose rayon, cuprammonium rayon and Lyocell fibers. The results from wide angle X-ray diffraction and CP/MAS 13C NMR indicated that the novel cellulose fibers have a structure typical for a family II cellulose and possessed relatively high degrees of crystallinity. Scanning electron microscopy (SEM) and optical microscopy images revealed that the cross-section of the fibers is circular, similar to natural silk. The new fibers have higher molecular weights and better mechanical properties than those of viscose rayon. This low-cost technology is simple, different from the polluting viscose process. The dissolution and regeneration of the cellulose in the NaOH/thiourea aqueous solutions were a physical process and a sol-gel transition rather than a chemical reaction, leading to the smoothness and luster of the fibers. This work provides a potential application in the field of functional fiber manufacturing.     

Carbon nanotubes in emulsion‐templated porous polymers: Polymer nanoparticles,sulfonation, and conductivity

Sulfonated polymers are of interest for ion exchange resins, reaction supports, and membranes for separation, filtration, fuel cells, and electrochemical devices. Sulfonic groups have been introduced into polystyrene (PS) through exposure to sulfuric acid, and carbon nanotubes (CNTs) have been added to polymers to enhance proton conductivity without creating an electronic percolation pathway. PolyHIPEs, emulsion‐templated porous polymers with highly interconnected hierarchical open‐cell porous structures, are synthesized through polymerization in the external phases of high internal phase emulsions (HIPEs). In this article, the synthesis of PS‐based CNT‐filled polyHIPEs, their structure, sulfonation, and conductivity are described. Adding CNT dispersions to the HIPEs produced polymer nanoparticle–covered polyHIPEs from polymerization within the water‐soluble surfactant micelles in the internal aqueous phase droplets. The CNTs migrated from the HIPE's aqueous phase droplets into the HIPE's organic phase and formed interconnected bundles within the polyHIPE walls, reflecting a reduction in the surfactant's ability to disperse the CNTs. The water adsorption in the hygroscopic sulfonated polyHIPEs increased the conductivity by several orders of magnitude. The conductivity of the sulfonated polyHIPE containing CNTs was more than an order of magnitude greater than that of the sulfonated polyHIPEs with no CNTs. The CNTs act as “bridges,” enhancing the connection between existing conductive pathways. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 4369–4377     

Porosity control in high internal phase emulsion templated polyelectrolytes via ionic crosslinking

A series of novel macroporous materials based on poly(N‐isopropylacrylamide)‐b‐sodium polyacrylate is synthesized via aqueous reversible addition‐fragmentation chain transfer polymerization in an oil‐in‐water high internal phase emulsion (HIPE) utilizing both covalent and ionic crosslinkers (PEG diacrylate and calcium diacrylate, respectively). Porosity is directly related to the calcium diacrylate content of the polyHIPE. Depth profiling XPS of pressed samples reveal the segregation of less polar substituents (PNIPAM, PEGDA) to the interface, whereas ionic components are located deeper within the continuous aqueous phase, primarily driven by ionic strength. This segregation of components stabilizes the internal‐continuous phase interface and results in decreased void diameter. Calcium diacrylate also forms ionic crosslinks in the polyHIPE material, resulting in increased interconnecting pore diameter due to volume contraction upon polymerization. Evidence of volume contraction is provided by the stress induced on PEG at the o/w interface by internally located calcium polyacrylate crosslinks, resulting in a decrease in XRD peak intensity. It is therefore proposed that calcium diacrylate is capable of modifying polyHIPE morphology via two separate mechanisms. Published 2016 1 . Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2486–2492     

Structural development of ultra‐high strength polyethylene fibers: Transformation from kebabs to shishs through hot‐drawing process of gel‐spun fibers

Structural development of ultra‐high strength polyethylene fibers via hot‐drawing processes of as‐spun gel fibers was investigated by means of transmission electron microscopy. It is found that the shish‐kebabs developed in both the as‐spun and drawn fibers can be transformed continuously into the micro‐fibril structure composed mostly of the shish structure through the hot‐drawing process. The structure transformation involves a drastic decrease in diameter of the kebab plus the shish but almost no change in the shish diameter. This result suggests that the chains in the kebabs are incorporated into the shishs and consumed to extend the longitudinal dimension of the shishs during the drawing process. The proposed new deformation model well explains the relationship between the fiber morphology and their mechanical properties: the tensile strength and modulus of the fibers can be determined by the number of the shish in the fiber and the macroscopic diameter of the fiber, which are apriori determined at the spinning process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1861–1872, 2010     

Role of liquid crystal in the emulsification of a gel emulsion with high internal phase fraction

A gel emulsion with high internal oil phase volume fraction was formed via an inversion process induced by a water–oil ratio change. The process involved the formation of intermediate multiple emulsions prior to inversion. The multiple emulsions contain a liquid crystal formed by the surfactant with water; this was both predicted by the equilibrium phase diagram as well as observed using polarization microscopy. These multiple emulsions were more stable compared to alternative multiple emulsions prepared in the same way with a surfactant that does not form liquid crystals. While the formation of a stable intermediate multiple emulsion may not be a necessary condition for the inversion to occur, the transitional presence of a liquid crystal proved to be a significant factor in the stabilization of the intermediate multiple emulsions. The resulting gel emulsion contained a small fraction of the liquid crystal according to the phase diagram, and it exhibited excellent stability.     

Macroporous monolithic poly(4‐vinylbenzyl chloride) columns for organic synthesis facilitation by in situ polymerization of high internal phase emulsions

PolyHIPE materials are produced by polymerizing the continuous phase of emulsions where the internal phase volume fraction is higher than 74%. Columns of flow‐through supports for immobilized scavengers and reagents were prepared by polymerizing the continuous phase of high internal phase emulsions containing 4‐vinylbenzyl chloride and divinylbenzene. Emulsions were placed in containers and polymerized in situ. Highly porous (80% pore volume) monolithic columns with chloromethyl functionalities and crosslinked with divinylbenzene (6% or 40%) were obtained and functionalized by a flow‐through method, immobilizing tris(2‐aminoethyl)amine, diethanolamine, and 4‐bromophenylboronic acid. Columns with immobilized tris(2‐aminoethyl)amine were applied for the effective removal of acid chlorides from the solution pumped through the column. Flow properties (back pressure versus flow rate) were characterized for dichloromethane, N,N‐dimethylformamide and acetonitrile. High effectiveness of columns were demonstrated by an over 90% of acid chloride removal from the solution after a single pass‐flow of the solution through the column. The morphology of the column material was characterized by scanning electron microscopy and showed no damage of the material after the flow‐through utilization. Good permeative properties of the interconnected porous structure make polyHIPE columns good candidates for supports for reagents and catalysts. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6726–6734, 2009     

Synthesis of star polymeric ionic liquids and use as the stabilizers for high internal phase emulsions

A series of well-defined core cross-linked star (CCS) polymeric ionic liquids (PILs) were synthesized via a three-step approach. First, the styrenic imidazole-based CCS polymer (S-PVBnIm) was prepared by the RAFT-mediated heterogeneous polymerization in a water/ethanol solution, followed by the quaternization of S-PVBnIm with bromoalkanes and anion exchange. The CCS polymers were characterized by gel permeation chromatography (GPC), nuclear magnetic resonance (NMR) spectroscopy, Fourier transform infrared spectroscopy (FTIR), thermal gravimetric analysis (TGA), and differential scanning calorimetry (DSC). The obtained CCS polymers were used as the effective emulsifiers for oil-in-water high internal phase emulsions (HIPEs). Multiple oils with different polarity including n-dodecane, undecanol, toluene and octanol were emulsified using 0.5 wt% S-PVBnIm aqueous solution under the acidic condition to form HIPEs with long-term stabilities. The excellent emulsification properties of CCS PILs were demonstrated by HIPE formation for a variety of oils. The properties of HIPEs in terms of emulsion type and oil droplet size were characterized by the confocal laser scanning microscopy (CLSM). The intriguing capability of CCS PILs to stabilize HIPEs of various oils holds great potentials for the practical applications.     

Compartmentalization and separation of aqueous reagents in the water droplets of water-in-oil high internal phase emulsions

We have compartmentalized aqueous reagents and indicator species within the micrometer-sized water droplets of mixed high internal phase emulsions (HIPEs). Mass transport of the reagents across the micrometer-thickness oil films separating the water droplets followed by reaction with the indicator species produces a visible color change which provides a simple method to measure the trapping times of the reagents. Trapping times have been measured for an uncharged reagent (hydrogen peroxide) and charged reagents (HCl and NaClO) in different HIPEs. The trapping times are discussed in terms of a model in which the transferring species partitions from the water to the oil film followed by a rate-determining step of diffusion across the oil film. Rather surprisingly, it is found that trapping times are of similar orders of magnitude for both uncharged and charged aqueous species transferring across liquid oil films.