Preparation and characterization of carbon-related materials supports for catalysts of direct methanol fuel cells

In this work, two types of carbon materials such as CBs and GNFs were treated by a fluorination in order to study the effect of surface modification. The carbon-supported platinum (Pt) and ruthenium (Ru) catalysts were prepared using two types of carbon materials to check the influence of the fluorinated carbon supports on the activity of catalysts. The crystalline characteristics of the carbon-supported catalysts were determined by XRD method. Electrochemical properties of the electrocatalysts were analyzed by cyclic voltammetry (CV) experiments. When fluorinated GNFs were used as catalyst supports, the current density obtained in fuel cell was greater than that of CBs-supported catalyst; meaning GNFs-supported catalysts had a higher performance relative to CBs-supported catalysts. These results were supported with the CV results that showed the greater activity for PtRu at higher potentials.     

Progress in Developments of Inorganic Nanocatalysts for Application in Direct Methanol Fuel Cells

Significant progress has been made in the last few years toward synthesizing highly dispersible inorganic catalysts for application in the electrodes of direct methanol fuel cells. In addition, research toward achieving an efficient catalyst supporting matrix has also attracted much attention in recent years. Carbon black- (Vulcan XC-72) supported Platinum and Platinum-Ruthenium catalysts have for long served as the conventional choice as the cathode and the anode catalyst materials, respectively. Oxygen reduction reaction at the cathode and methanol oxidation reaction at the anode occur simultaneously during the operation of a direct methanol fuel cell. However, inefficiencies in these reactions result in a generation of mixed potential. This, in turn, gives rise to reduced cell voltage, increased oxygen stoichiometric ratio, and generation of additional water that is responsible for water flooding in the cathode chamber. In addition, the lack of long-term stability of Pt-Ru anode catalyst, coupled with the tendency of Ru to cross through the polymer electrolyte membrane and eventually get deposited on the cathode, is also a serious drawback. Another source of potential concern is the fact that the natural resource of Pt and the rare earth metal Ru is very limited, and has been predicted to become exhausted very soon. To overcome these problems, new catalyst systems with high methanol tolerance and higher catalytic activity than Pt need to be developed. In addition, the catalyst-supporting matrix is also witnessing a change from traditionally used carbon powder to transition metal carbides and other high-performance materials. This article surveys the recent literature based on the advancements made in the field of highly dispersible inorganic catalysts for application in direct methanol fuel cells, as well as the progress made in the area of catalyst-supporting matrices.     

The 3D Nanoscale Evolution of Platinum–Niobium Oxide Fuel Cell Catalysts via Identical Location Electron Tomography

Current state‐of‐the‐art catalysts for polymer electrolyte membrane fuel cells, comprised of platinum nanoparticles on a high surface area carbon support, are susceptible to platinum dissolution and carbon support corrosion during operation. The use of transition metal oxides in the support material is proposed to stabilize the catalyst material by minimizing platinum dissolution and carbon corrosion. Here, the 3D structural changes are tracked for a hybrid Pt–Nb oxide on carbon catalyst before and after potential cycling utilizing identical location electron tomography. Pt dissolution is observed to varying degrees in both high and low Nb oxide content structures and appreciable carbon support corrosion in the high Nb oxide content structure but not in the low Nb oxide structure.     

Successive electrodeposition of polydopamine and PtPd metal on a graphene oxide support for use as anode fuel cell catalysts

Successive electropolymerization of dopamine and electrodeposition of Pd and/or Pt on a graphene oxide (GO) support were used to prepare anode catalysts for low-temperature fuel cells. Transmission electron microscopy images were used to investigate the morphologies and distribution of the prepared catalysts, which showed the metal formed as nanoparticles on the catalysts. The GO surface was favorable for the modification with electropolymerized polydopamine (PDA) and the electrodeposition of metal catalyst nanoparticles using a simple preparation process. The PDA-loaded GO composite was used as a matrix for the dispersion of Pt and Pd nanoparticles. GO could be simultaneously modified by PDA and reduced without using reducing agents. The electrocatalytic performance of the catalysts for the oxidation of selected small molecule fuels (e.g., methanol, ethanol and formic acid) was examined. An outstanding catalytic activity and stability was found for the prepared Pt/Pd/PDA/GO composite, which was attributed to the high active surface area.     

Platinum catalyst on ordered mesoporous carbon with controlled morphology for methanol electrochemical oxidation

Ordered mesoporous carbons CMK-3 with various morphologies are synthesized by using various mesoporous silica SBA-15 as template and then support to prepare Pt/CMK-3 catalyst. The obtained catalysts are compared in terms of the electrocatalytic activity for methanol oxidation in sulfuric acidic solutions. The structure characterizations and electrochemical analysis reveal that Pt catalysts with the CMK-3 support of large particle size and long channel lengths possess larger electrochemical active surface area (ECSA) and higher activity toward methanol oxidation than those with the other two supports. The better performance of Pt/CMK-3 catalyst may be due to the larger area of electrode/electrolyte interface and larger ECSA value of Pt catalyst, which will provide better structure in favor of the mass transport and the electron transport.     

Binary-surfactant (Brij 35 + Tween 20) assisted preparation of highly dispersed Pt nanoparticles on carbon

Pt nanoparticles supported on Vulcan XC-72R, synthesized by a surfactant-stabilized colloidal method, exhibited excellent properties as anode catalyst for low-temperature fuel cell. The Pt/C catalyst prepared with binary-surfactant (Brij 35 + Tween 20) at 10 times CMC had an average particle size of 2.8 nm with quite a narrow distribution between 2 and 4 nm. Our preparation method resulted in complete reduction of Pt and full loading of Pt nanoparticles on the carbon. The home-made Pt/C catalyst showed higher EAS and better catalytic activity than a commercial Pt/C catalyst. The method used in this study provided an easy and reproducible procedure for the preparation of Pt nanoparticles supported on carbon.     

Oxygen-ion conducting electrolyte materials for solid oxide fuel cells

Oxygen-ion conducting solid electrolyte systems have been reviewed with specific emphasis on their use in solid oxide fuel cells. The relationships between phase assemblage, electrolyte stability and ionic conductivity have been discussed. The role of parameters such as sintering temperature and atmosphere which influence the segregation of impurities, present in the starting ceramic powders, at grain boundaries and at the external surface of the electrolyte compacts has been emphasised. The stability of various electrolyte materials in contact with other fuel cell components and in fuel environments has been discussed in detail. The ageing behaviour at fuel cell operating temperatures has been described. Data on ionic conductivity, mechanical and thermal properties have been presented for a number of electrolyte materials.     

Electrochemical performance of ceria-gadolinia electrolyte based direct carbon fuel cells

A direct carbon fuel cell offers a high efficiency alternative to traditional coal fired electrical power plants. In this paper, the electrochemical performance of electrolyte supported button cells with Gd₂O₃-doped CeO₂ (CGO) electrolyte is reported over the temperature range 600 to 800 °C with solid carbon as a fuel and He/CO₂ as the purge gases in the fuel chamber. The electrochemical characterisation of the cells was carried out by the Galvanostatic Current Interruption (GCI) technique and measuring V-I and P-I curves. Power densities over 50 mWcm^-2 have been demonstrated using carbon black as the fuel. Results indicate that at low temperatures around 600 °C, the direct electrochemical oxidation of carbon takes place. However, at higher temperatures (800 °C) both direct electrochemical oxidation and the reverse Boudouard reaction take place leading to some loss in fuel cell thermodynamic efficiency and reduced fuel utilisation due to the in-situ production of CO. In order to avoid reverse Boudouard reaction whilst maximising performance, an operating temperature of around 700 °C appears optimal. Further, the electrochemical performance of fuel cells has been compared for graphite and carbon black fuels. It was found that graphitic carbon fuel is electrochemically less reactive than relatively amorphous carbon black fuel in the DCFC when tested under similar conditions.     

Electroreduction of oxygen on Pd catalysts supported on Ti-modified carbon

Carbon supports modified with well dispersed anatase TiO₂ (C–Ti-X; X (0.25, 0.5, 0.75, and 1.0) represents mass ratio of Ti precursor to carbon) were synthesized with various Ti loadings and used to support Pd catalysts for oxygen reduction. The anatase nanoparticles increased in size with increasing Ti loading. Pd dispersion improved with increasing Ti loading up to the C–Ti-0.75, which resulted in the best catalytic activity. Although the Pd dispersion was lowest on the C–Ti-1.0, it showed better catalytic performance than the catalysts supported on C–Ti-0.25 and C–Ti-0.5. At 0.8 V (vs. RHE), the best catalytic activity achieved was respectively 2.7 and 2.7 times the mass and specific activities of Pd supported on un-modified carbon. The interaction between Pd and highly dispersed TiO₂ is believed to improve the catalytic activity of Pd supported on TiO₂-modified carbons.     

High-throughput screening of binary catalysts for oxygen electroreduction

A series of Pt based and non-Pt catalysts for proton exchange membrane fuel cell (PEMFC) and direct methanol fuel cell (DMFC) have been evaluated towards oxygen reduction, by high-throughput optical screening. Fluorescein was first used as pH indicator for detecting pH change of the electrolyte in the vicinity of cathode caused by oxygen reduction. Arrays of catalyst spot comprised of binary catalysts and pure Pt were prepared by using robotic micro-dispenser. The analysis of fluorescence images has showed that some of Pt based catalysts including PtBi, PtCu, PtSe, PtTe and PtIr, as well as RuFe, as a non-Pt catalyst, exhibited higher activities and methanol tolerance than pure Pt. Moreover, acceptable stability of these catalysts at high potential in acid environment suits them to the requirements of cathode catalyst in PEMFC or DMFC.     

Fuel quality and operational issues for polymer electrolyte membrane (PEM) fuel cells

Polymer electrolyte membrane (PEM) fuel cells are susceptible to degradation due to the catalyst poisoning caused by CO present in the fuel above certain limits. Although the amount of CO in the fuel may be within the permissible limit, the fuel composition (% CO₂, CH₄, CO and H₂O) and the operating conditions of the cell (level of gas humidification, cell temperature and pressure) can be such that the equilibrium CO content inside the cell may exceed the permissible limit leading to a degradation of the fuel cell performance. In this study, 50 cm² active area PEM fuel cells were operated at 55–60 °C for periods up to 250 hours to study the effect of methane, carbon dioxide and water in the hydrogen fuel mix on the cell performance (stability of voltage and power output). Furthermore, the stability of fuel cells was also studied during operation of cells in a cyclic dead end / flow through configuration, both with and without the presence of carbon dioxide in the hydrogen stream. The presence of methane up to 10% in the hydrogen stream showed a negligible degradation in the cell performance. The presence of carbon dioxide in the hydrogen stream even at 1–2% level was found to degrade the cell performance. However, this degradation was found to disappear by bleeding only about 0.2% oxygen into the fuel stream.     

Nitrogen‐Doped Carbon with Mesopore Confinement Efficiently Enhances the Tolerance,Sensitivity, and Stability of a Pt Catalyst for the Oxygen Reduction Reaction

Electrocatalysts for the oxygen reduction reaction (ORR) present some of the most challenging vulnerability issues reducing ORR performance and shortening their practical lifetime. Fuel crossover resistance, selective activity, and catalytic stability of ORR catalysts are still to be addressed. Here, a facile and in situ template‐free synthesis of Pt‐containing mesoporous nitrogen‐doped carbon composites (Pt‐m‐N‐C) is designed and specifically developed to overcome its drawback as an electrocatalyst for ORR, while its high activity is sustained. The as‐prepared Pt‐m‐N‐C catalyst exhibits high electrocatalytic activity, dominant four‐electron oxygen reduction pathway, superior stability, fuel crossover resistance, and selective activity to a commercial Pt/C catalyst in 0.1 m KOH aqueous solution. Such excellent performance benefits from in situ covalent incorporation of Pt nanoparticles with optimal size into N‐doped carbon support, dense active catalytic sites on surface, excellent electrical contacts between the catalytic sites and the electron‐conducting host, and a favorable mesoporous structure for the stabilization of the Pt nanoparticles by pore confinement and diffusion of oxygen molecules.     

Impact of active phase chemical composition and dispersity on catalytic behavior in PROX reaction

Iron and iron-platinum catalysts supported on activated carbon have been successfully synthesized by wet impregnation method and low-temperature treatment in inert atmosphere. The content of the supported phases corresponds to 10 wt % Fe and 0.5 wt % Pt. Four catalytic samples were synthesized: Sample A—activated carbon impregnated with Fe nitrate; Sample B—activated carbon impregnated with Pt salt; Sample C—activated carbon impregnated consequently with Fe and Pt salts; Sample D—activated carbon impregnated simultaneously with Fe and Pt salts. The as-prepared materials were characterized by Mössbauer spectroscopy, X-ray diffraction, infrared and X-ray photoelectron spectroscopy. The spectra show that the activated carbon support and the preparation procedure give rise to the synthesis of isolated metal Pt ions and ultradispersed Fe and Pt oxide species. Probably the presence of different functional groups of activated carbon gives rise to registered very high dispersion of loaded species on support. The catalytic tests were carried out in PROX reaction. A lower activity of bimetallic Pt-Fe samples was explained with the increase in surface oxygen species as a result of predomination of iron oxide on the support leading to the increase in selectivity to the H₂ oxidation. Partial agglomeration of supported iron oxide phase was registered after catalytic tests.     

Research progress of Pt and Pt-based cathode electrocatalysts for proton-exchange membrane fuel cells

Proton-exchange membrane fuel cells (PEMFCs) have been widely used commercially to solve the energy crisis and environmental pollution. The oxygen reduction reaction (ORR) at the cathode is the rate-determining step in PEMFCs. Platinum (Pt) catalysts are used to accelerate the ORR kinetics. Pt's scarcity, high cost, and instability in an acidic environment at high potentials seriously hinder the commercialization of PEMFCs. Therefore, studies should explore electrocatalysts with high catalytic activity, enhanced stability, and low-Pt loading. This review briefly introduces the research progress on Pt and Pt-based ORR electrocatalysts for PEMFCs, including anticorrosion catalyst supports, Pt, and Pt-based alloy electrocatalysts. Advanced preparation technology and material characterization of Pt-based ORR electrocatalysts are necessary to improve the performance and corresponding reaction mechanisms.     

Catalytic activity of carbon-supported iridium oxide for oxygen reduction reaction as a Pt-free catalyst in polymer electrolyte fuel cell

Iridium oxide supported on Vulcan XC-72 carbon black (IrO₂/C) as a cathode catalyst for polymer electrolyte fuel cell (PEFC) has been characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD) measurement. The IrO₂ particles were 8-160 nm in diameter. The oxygen electroreduction activity was studied by cyclic voltammetry (CV). It was found that IrO₂/C had high oxygen reduction reaction (ORR) activity. The performance of the membrane electrode assemble (MEA) was also tested in a single PEFC and showed that IrO₂/C catalyst would be potential candidates for use as cathode catalyst in PEFC.     

Ultrasound-assisted transformation from waste biomass to efficient carbon-based metal-free pH-universal oxygen reduction reaction electrocatalysts

Efficient carbon-based nitrogen-doped electrocatalysts derived from waste biomass are regarded as a promising alternative to noble metal catalysts for oxygen reduction reaction (ORR), which is crucial to fuel cell performance. Here, coconut palm leaves are employed as the carbon source and a series of nitrogen-doped porous carbons were prepared by virtue of a facile and mild ultrasound-assisted method. The obtained carbon material (ANDC-900-10) conveys excellent pH-universal catalytic activity with onset potentials (E_onset) of 1.01, 0.91 and 0.84 V vs. RHE, half-wave potentials (E_1/2) of 0.87, 0.74 and 0.66 V vs. RHE and limiting current densities (J_L) of 5.50, 5.45 and 4.97 mA cm⁻² in alkaline, neutral and acidic electrolytes, respectively, prevailing over the commercial Pt/C catalyst and, what's more, ANDC-900-10 displays preeminent methanol crossover resistance and long-term stability in the broad pH range (0–13), thanks to its abundant hierarchical nanopores as well as effective nitrogen doping with high-density pyridinic-N and graphitic-N. This work provides sonochemical insight for underpinning the eco-friendly approach to rationally designing versatile metal-free carbon-based catalysts toward the ORR at various pH levels.     

K-Co-Mo/CNTs催化剂合成低碳醇性能研究

A series of carbon nanotubes-supported K-Co-Mo catalysts were prepared by a sol-gel method combined with incipient wetness impregnation.The catalyst structures were characterized by X-ray diffraction,N₂ adsorption-desorption,transmission electron microscopy and H₂-TPD,and its catalytic performance toward the synthesis of higher alcohols from syngas was investigated.The as-prepared catalyst particles had a low crystallization degree and high dispersion on the outer and inner surface of CNTs.The uniform mesoporous structure of CNTs increased the diffusion rate of reactants and products,thus promoting the reaction conversion.Furthermore,the incorporation of CNTs support led to a high capability of hydrogen absorption and spillover and promoted the formation of alkyl group,which served as the key intermediate for the alcohol formation and carbon chain growth.Benefiting from these characteristics,the CNTs supported Mo-based catalyst showed the excellent catalytic performance for the higher alcohols synthesis as compared to the unsupported catalyst and activated carbon supported catalyst.     

Preparation of highly dispersed Pt-SnOx nanoparticles supported on multi-walled carbon nanotubes for methanol oxidation

To maximize the utilization of catalysts and thereby reduce the high price, a new strategy was developed to prepare highly dispersed Pt-SnO_x nanoparticles supported on 8-Hydroxyquinoline (HQ) functionalized multi-walled carbon nanotubes (MWCNTs). HQ functionalized MWCNTs (HQ-MWCNTs) provide an ideal support for improving the utilization of platinum-based catalysts, and the introduction of SnO_x to the catalyst prevents the CO poisoning effectively. The as-prepared catalysts are characterized by Transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. It is found that the HQ functionalization process preserves the integrity and electronic structure of MWCNTs, and the resulting Pt-SnO_x particles are well dispersed on the HQ-MWCNTs with an average diameter of ca. 2.2 nm. Based on the electrochemical properties characterized by cyclic voltammetry and chronoamperometry, the Pt-SnO_x/HQ-MWCNTs catalyst displays better electrocatalytic activity and stability for the methanol oxidation. It is worth mentioning that the forward peak current density of Pt-SnO_x/HQ-MWCNTs catalyst is ca. 1.9 times of that of JM commercial 20% Pt/C catalyst, which makes it the preferable catalyst for direct methanol fuel cells.     

Ultrasound accelerated Claisen-Schmidt condensation: A green route to chalcones

Chalcones have been synthesized under sonochemical irradiation by Claisen-Schmidt condensation between benzaldehyde and acetophenone. Two basic activated carbons (Na and Cs-Norit) have been used as catalysts. The effect of the ultrasound activation has been studied. A substantial enhancing effect in the yield was observed when the carbon catalyst was activated under ultrasonic waves. This “green” method (combination of alkaline-doped carbon catalyst and ultrasound waves) has been applied to the synthesis of several chalcones with antibacterial properties achieving, in all cases, excellent activities and selectivities. A comparative study under non-sonic activation has showed that the yields are lower in silent conditions, indicating that the sonication exerts a positive effect on the activity of the catalyst. Cs-doped carbon is presented as the optimum catalyst, giving excellent activity for this type of condensation. Cs-Norit carbon catalyst can compete with the traditional NaOH/EtOH when the reaction is carried out under ultrasounds. The role of solvent in this reaction was studied with ethanol. High conversion was obtained in absence of solvent. The carbons were characterized by thermal analysis, nitrogen adsorption and X-ray photoelectron spectroscopy.     

镍钒复合光催化剂的光谱特征及其光催化性能

以SiO2、活性炭(AC)和Al2O3为载体,采用浸渍法制备了Ni-V-O系负载光催化剂.考察了样品的光谱特征,并在紫外光下评价了样品在甲醇和CO2光催化反应巾的性能;通过吡啶吸附FIIR和UV-Vis分析,结合反应测试结果,比较了催化剂载体对产物选择件的影响.XRD结果表明,在系列催化剂中,SiO2载体上的镍、钒粒子分散程度最高.吡啶吸附FIIR结果显示,系列催化剂表面存在L酸中心;相同的活性组分由于载体不同,所得到的负载催化剂表面酸度不同.负载催化剂表面L酸强度顺序为:Ni-V-O/SiO2>Ni-V-O/Al2O3>Ni-V-O/AC.不同酸度的催化剂,其上的羰基化产物甲酸甲酯(MF)和碳酸二甲酯(DMC)的选择性也不同.催化剂的表面酸强度是影响羰基产物选择性的主要因素.