Experimental study of developing turbulent flow and heat transfer in ribbed convergent/divergent square ducts

The local heat transfer and pressure drop characteristics of developing turbulent flows of air in three stationary ribbed square ducts have been investigated experimentally. These are: ribbed square duct with constant cross-section (straight duct), ribbed divergent square duct and ribbed convergent square duct. The convergent/divergent duct has an inclination angle of 1°. The measurement was conducted within the range of Reynolds numbers from 10 000 to 77 000. The heat transfer performance of the divergent/convergent ducts is compared with the ribbed straight duct under three constraints: identical mass flow rate, identical pumping power and identical pressure drop. Because of the streamwise flow acceleration or deceleration, the local heat transfer characteristics of the divergent and convergent ducts are quite different from those of the straight duct. In the straight duct, the fluid flow and heat transfer become fully developed after 2–3 ribs, while in the divergent and convergent ducts there is no such trend. The comparison shows that among the three ducts, the divergent duct has the highest heat transfer performance, the convergent duct has the lowest, while the straight duct locates somewhere in between.     

Heat exchanger design based on chaotic advection

Experiments on hydrodynamic and heat transfer behavior of the flow in a twisted curved channel were conducted in a water tunnel and also in two heat exchanger coils tested in a heat exchanger test facility. The flow regime, designated “chaotic advection,” is a subclass of laminar flow with high mixing properties. Preliminary results show that heat transfer is enhanced due to the chaotic trajectories generated in the flow.     

Experimental investigation of the flow pattern,pressure drop and void fraction of two-phase flow in the corrugated gap of a plate heat exchanger

The two-phase flow in the corrugated gap created by two adjacent plates of a plate heat exchanger was investigated experimentally. One setup consisting of a transparent corrugated gap was used to visualize the two-phase flow pattern and study the local phenomena of phase distribution, pressure drop and void fraction. Saturated two-phase R365mfc and an air-water mixture were used as working fluids.In a second experimental setup, the heat transfer coefficients and the pressure drop inside an industrial plate heat exchanger during the condensation process of R134a are determined. Both experimental setups use the same type of plates, so the experimental results can be connected and a flow pattern model for the condensation in plate heat exchangers can be derived. In this work the results of the flow pattern visualization, the two-phase pressure drop in the corrugated gap and the void fraction analysis by measurement of the electrical capacity are presented. A new pressure drop correlation is derived, which takes into account different flow patterns, that appear during condensation. The mean deviation of the presented pressure drop model compared to the experimental data and data from other experimental works is 18.9%. 81.7% of the calculated pressure drop lies within ±30% compared to the experimental data.     

Experimental and numerical study of developing turbulent flow and heat transfer in convergent/divergent square ducts

 The work reported in this paper is a systematic experimental and numerical study of friction and heat transfer characteristics of divergent/convergent square ducts with an inclination angle of 1^∘ in the two direction at cross section. The ratio of duct length to average hydraulic diameter is 10. For the comparison purpose, measurement and simulation are also conducted for a square duct with constant cross section area, which equals to the average cross section area of the convergent/divergent duct. In the numerical simulation the flow is modeled as being three-dimensional and fully elliptic by using the body-fitted finite volume method and the kɛ turbulence model. The uniform heat flux boundary condition is specified to simulate the electrical heating used in the experiments. The heat transfer performance of the divergent/convergent ducts is compared with the duct with uniform cross section under three constraints (identical mass flow rate, pumping power and pressure drop). The agreement of the experimental and numerical results is quite good except at the duct inlet. Results show that for the three ducts studied there is a weak secondary flow at the cross section, and the circumference distribution of the local heat transfer coefficient is not uniform, with an appreciable reduction in the four corner regions. In addition, the acceleration/deceleration caused by the cross section variation has a profound effect on the turbulent heat transfer: compared with the duct of constant cross section area, the divergent duct generally shows enhanced heat transfer behavior, while the convergent duct has an appreciable reduction in heat transfer performance. Received on 18 September 2000 / Published online: 29 November 2001     

Investigation of flow and heat transfer in corrugated-undulated plate heat exchangers

 An experimental and numerical investigation of heat transfer and fluid flow was conducted for corrugated-undulated plate heat exchanger configurations under transitional and weakly turbulent conditions. For a given geometry of the corrugated plates the geometrical characteristics of the undulated plates, the angle formed by the latter with the main flow direction, and the Reynolds number were made to vary. Distributions of the local heat transfer coefficient were obtained by using liquid-crystal thermography, and surface-averaged values were computed; friction coefficients were measured by wall pressure tappings. Overall heat transfer and pressure drop correlations were derived. Three-dimensional numerical simulations were conducted by a finite-volume method using a low-Reynolds number k–ɛ model under the assumption of fully developed flow. Computed flow fields provided otherwise inaccessible information on the flow patterns and the mechanisms of heat transfer enhancement. Received on 5 February 1999     

Numerical simulation of fluid flow and heat transfer characteristics in channel with V corrugated plates

A detailed numerical study is carried out to investigate fluid flow and heat transfer characteristics in a channel with heated V corrugated upper and lower plates. The parameters studied include the Reynolds number (Re = 2,000–5,500), angles of V corrugated plates (θ = 20°, 40°, 60°), and constant heat fluxs (q″ = 580, 830, 1,090 W/m²). Numerical results have been validated using the experimented data reported by Naphon, and a good agreement has been found. The angles of V corrugated plates (θ) and the Reynolds number are demonstrated to significantly affect the fluid flow and the heat transfer rate. Increasing the angles of V corrugated plates can make the heat transfer performance become better. The increasing Reynolds number leads to a more complex fluid flow and heat transfer rate. The numerical calculations with a non-equilibrium wall function have a better accuracy than with a standard wall function for solving high Reynolds numbers or complex flow problems.     

Chaotic advection induced heat transfer enhancement in a chevron-type plate heat exchanger

The present work examines the role of chaotic mixing as a means of heat transfer enhancement in plate heat exchangers. In order to demonstrate the chaotic behavior, sensitivity to initial conditions and horseshoe maps are visualized. The Nusselt number and the friction factor were computed in the range of reynolds number, 1 < Re < 10. The Nusselt number increases considerably in chaotic models whereas the friction factor increases only marginally.     

A simplified model of heat transfer in heat exchangers and stack plates of thermoacoustic refrigerators

A simplified model of heat transfer was developed to investigate the thermal behavior of heat exchangers and stack plates of thermoacoustic devices. The model took advantage of previous results describing the thermal behavior of the thermoacoustic core and heat transfer in oscillating flow to study the performance of heat exchangers attached to the core. The configuration considered is a flat tube (with a working fluid flowing in the tube) of the thickness of the stack plate attached to both ends of the stack plate. Geometrical and operational parameters as well as thermophysical properties of the heat exchangers, transport fluids in the heat exchangers, stack plate and the thermoacoustic working fluid were organized into dimensionless groups that allowed accounting for their impact on the performance of the heat exchangers. Two types of thermal boundary conditions were considered: constant temperature and constant heat flux along the heat exchanger tubes. Numerical simulations were carried out with the model introduced in the paper. The temperature distributions and heat fluxes near the edge of the stack plate were found to be nonlinear. The influence of system parameters on the thermal performance of the heat exchangers was analyzed.This article is dedicated to Prof. D. Mewes, whose knowledge, creativity, enthusiasm and dedication to engineering science was an inspiration to me and to many students, scientists, engineers and colleagues all over the world (C. Herman).     

Experimental investigation of chimney-enhanced natural convection in hexagonal honeycombs

The natural convective heat transfer performance of an aluminum hexagonal honeycomb acting as a novel heat sink for LED cooling is experimentally investigated. The concept of adding an adiabatic square chimney extension for heat transfer enhancement is proposed, and the effects of chimney shape, height, and diameter are quantified. The average N u_av of a heated honeycomb with straight chimney is significantly higher than that without chimney, and the enhancement increases with increasing chimney height. At a given chimney height, honeycombs with divergent chimneys perform better than those with convergent ones. For a fixed divergent angle, the N u_av number increases monotonically with increasing chimney height. In contrast, with the convergent angle fixed, there exists an optimal chimney height to achieve maximum heat transfer.     

Concepts and realization of microstructure heat exchangers for enhanced heat transfer

Microstructure heat exchangers have unique properties that make them useful for numerous scientific and industrial applications. The power transferred per unit volume is mainly a function of the distance between heat source and heat sink—the smaller this distance, the better the heat transfer. Another parameter governing for the heat transfer is the lateral characteristic dimension of the heat transfer structure; in the case of microchannels, this is the hydraulic diameter. Decreasing this characteristic dimension into the range of several 10s of micrometers leads to very high values for the heat transfer rate.

Another possible way of increasing the heat transfer rate of a heat exchanger is changing the flow regime. Microchannel devices usually operate within the laminar flow regime. By changing from microchannels to three dimensional structures, or to planar geometries with microcolumn arrays, a significant increase of the heat transfer rate can be achieved.

Microheat exchangers in the form of both microchannel devices (with different hydraulic diameters) and microcolumn array devices (with different microcolumn layouts) are presented and compared. Electrically heated microchannel devices are presented, and industrial applications are briefly described.     

Heat transfer performance for batch oscillatory flow mixing

Experimental heat transfer data is presented for two batch operations of oscillatory flow mixing. In one case fluid is oscillated within a baffled tube and in the second case baffles are oscillated within a process fluid. For both situations the heat transfer coefficient depends on the intensity of oscillation, and the energy performance of each configuration corresponds to that of an equivalent net turbulent flow in a pipe or a batch stirred vessel. The results indicate that oscillatory flow batch mixing is as energy efficient as other conventional mixing configurations and the heat transfer performance indicates that each oscillatory flow mixing configuration could be satisfactorily used as a batch reactor system.     

Experimental and numerical investigation of thermal chaotic mixing in a T-shaped microchannel

In this paper, thermal chaotic mixing characteristics of two miscible fluids in a T-shaped microchannel are investigated experimentally and numerically. In the experiments, fluorescent dye Acid Yellow and Rhodamine B was employed to show the mass mixing behavior and temperature field, respectively. Power input and flow rate were studied to investigate the thermal mixing characteristics in the microchannel. The mixing efficiency increases with increasing power input, while decreases with increasing flow rate. A numerical simulation of conjugate forced convection-conduction heat and mass transfer was employed to investigate the thermal chaotic mixing processes in the T-shaped microchannel. The measured mixing efficiency versus applied voltage and flow rate were compared with numerical simulation results, which showed reasonably agreement.     

Convective heat transfer and fluid flow physics in some ribbed ducts using liquid crystal thermography and PIV measuring techniques

Enhancement of forced convection is important in several engineering applications. Surface modifications like rib-roughening are commonly used in applications such as compact heat exchangers and internal cooling of gas turbine blades and vanes. This paper gives a brief summary of convective heat transfer and fluid flow in some ribbed ducts using liquid crystal thermography and PIV measuring techniques. Details of the flow pattern and the influence of rib configuration and arrangement on the heat transfer are presented. Nevertheless, the understanding of the flow and thermal physics in ribbed ducts is not yet complete and further studies are needed.     

An experimental investigation of heat transfer and flow friction characteristics of louvered fin surfaces by the modified single blow technique

This paper describes the development of an experimental facility to determine the heat transfer and flow friction characteristics of heat exchange surfaces by the modified single blow technique and the application of this transient technique to evaluate the performance characteristics of louvered fin heat exchangers. The reliability of implementing the modified single blow technique on the developed test facility is borne out by the good agreement in the heat transfer and flow friction data for the parallel plate test core when compared with theoretical and empirical correlations available in the literature. Performance evaluation of two louvered fin surfaces used mainly for cooling of large land and marine based electrical power generator sets is carried out and compared with similar louvered fin surfaces available in the literature. On the basis of dimensionless area and power factors, it was found that the flat fin is slightly superior in overall performance than its corrugated counterpart for low Reynolds numbers. Both surfaces are however inferior in performance when compared with the flat fin surface of Achaichia and Cowell and the corrugated fin surface of Davenport. Use of the j/f ratio as an approximate figure of merit led to an inaccurate assessment of the performance of the louvered fin heat exchanger surfaces evaluated in this study. Received on 8 May 1998     

Experimental investigation of the coherent structures in a spirally corrugated pipe

Previous numerical and theoretical results (Chen et al., 2019; Liu et al., 2018; Zhao et al., 2019) based on the optimization theory of convective heat transfer reveal that the optimized flow structures in a straight circular pipe enhancing convective heat transfer are multiple longitudinal vortices. This conclusion encourages us to find out whether such flow structures really exist in some enhanced heat transfer pipes by means of advanced experimental techniques. Therefore, a typical enhanced heat transfer pipe was selected, namely a spirally corrugated pipe, and stereoscopic particle image velocimetry (SPIV) was employed to measure its internal instantaneous flow field. Moreover, the proper orthogonal decomposition (POD) method was used to extract the large-scale coherent structures from the measured instantaneous velocity fields. Besides the spirally corrugated pipe, the fully developed turbulent flow in a straight pipe was also analyzed as benchmark of the enhanced heat transfer pipes. The results reveal that longitudinal whirling flow with multi-vortices is formed in both the fully developed turbulent flow field of the straight pipe and the spirally corrugated one. It is thus easy to explain the heat transfer enhancement mechanism of the above flow structures from the perspective of momentum transfer. The flow structures of the fully developed turbulent flow in a straight pipe are quite similar to the optimal flow pattern from the optimization theory. More specifically, multiple longitudinal vortices are spontaneously generated due to turbulence without external heat transfer enhancement techniques. Furthermore, the flow structures similar to multiple longitudinal vortices also exist in the spirally corrugated pipe, although these flow structures deviate from symmetric multiple vortices. Moreover, the flow structures in the spirally corrugated pipe are much more energetic than those in the fully developed turbulent flow in a straight pipe. This is probably the reason why a spirally corrugated pipe can enhance heat transfer compared with a straight circular pipe.     

The effect of internal surface modification on flow instabilities in forced convection boiling in a horizontal tube

This paper presents the experimental result of a study on the effects of heat transfer enhancement on two-phase flow instabilities in a horizontal in-tube flow boiling system. Five different heat transfer surface configurations and five different inlet temperatures are used to observe the effect of heat transfer enhancement and inlet subcooling. All experiments are carried out at constant heat input, system pressure and exit restriction. Dynamic instabilities, namely pressure-drop type, density-wave type and thermal oscillations are found to occur for all the investigated temperatures and enhancement configurations, and the boundaries for the appearance of these oscillations are found. The effect of the enhancement configurations on the characteristics of the boiling flow dynamic instabilities is studied in detail. The comparison between the bare tube and the enhanced tube configurations are made on the basis of boiling flow instabilities. Differences among the enhanced configurations are also determined to observe which of them is the most stable and unstable one. The amplitudes and periods of pressure-drop type oscillations and density-wave type oscillations for tubes with enhanced surfaces are found to be higher than those of the bare tube. The bare tube is found to be the most stable configuration, while tube with internal springs having bigger pitch is found to be the most unstable one among the tested tubes. It is found that system stability increases with decreasing equivalent diameter for the same type heater tube configurations; however, on the basis of effective diameter there is no single result such as stability increase/decrease with increasing/decreasing effective diameter.     

Preliminary results of MCPHE by experimental studies

The influence of grooves in the U-turn areas for the multi-channel-plate heat exchangers (MCPHEs) is significant due to the friction and flow phenomena in this region. In this study, two types of MCPHE made of acrylic plates were tested: one with grooves in the U-turn area, one without. During this series of experiments, heat transfer rate, overall volumetric heat transfer coefficient, Nusselt number and overall pressure drop (i.e., including the entrance and exit losses) were measured and calculated in order to understand the overall performance of these two different constructions of MCPHE. The experimental results show that the heat exchanger without grooves in the U-turn area possessed higher heat transfer performance and lower overall pressure drop.     

An experimental study of influence of hot water consumption rate on the thermal stratification inside a horizontal mantle storage tank

In this study the thermal characteristics of horizontal mantle heat exchangers are investigated for application in active solar water heaters. Some important parameters such as flow rate, thermal short circuit, average temperature, and convection heat transfer coefficient and inlet velocity have been investigated too. The results show that the thermal efficiency of the storage tank is critically impaired by the effect of short circuit phenomenon and mixing caused by turbulence.     

Measurement of acoustic velocity in the stack of a thermoacoustic refrigerator using particle image velocimetry

Thermoacoustic refrigeration systems generate cooling power from a high-amplitude acoustic standing wave. There has recently been a growing interest in this technology because of its simple and robust architecture and its use of environmentally safe gases. With the prospect of commercialization, it is necessary to enhance the efficiency of thermoacoustic cooling systems and more particularly of some of their components such as the heat exchangers. The characterization of the flow field at the end of the stack plates is a crucial step for the understanding and optimization of heat transfer between the stack and the heat exchangers. In this study, a specific particle image velocimetry measurement is performed inside a thermoacoustic refrigerator. Acoustic velocity is measured using synchronization and phase-averaging. The measurement method is validated inside a void resonator by successfully comparing experimental data with an acoustic plane wave model. Velocity is measured inside the oscillating boundary layers, between the plates of the stack, and compared to a linear model. The flow behind the stack is characterized, and it shows the generation of symmetric pairs of counter-rotating vortices at the end of the stack plates at low acoustic pressure level. As the acoustic pressure level increases, detachment of the vortices and symmetry breaking are observed.     

Effect of fin pattern on the air-side performance of herringbone wavy fin-and-tube heat exchangers

In the present study, new experimental data on the air-side performance of fin-and-tube heat exchangers having herringbone wavy fin configuration are presented. Different from most previous studies, the present experiments have been performed to determine the effects of fin patterns and edge corrugations on the air-side performance of the heat exchangers. The experimental apparatus consists essentially of a well-insulated open wind tunnel and herringbone wavy fin-and-tube heat exchangers made from aluminium wavy finned, copper tube. Two types of wavy fin patterns commonly in industrial use are investigated. Air and hot water are used as working fluids in air-side and tube-side, respectively. From the experimental results, it is found that the fin pattern has a significant effect on the heat transfer and flow characteristics. The corrugation at the fin edge enables the Colburn factor to decrease but it has almost no effect on the friction factor.