Co-precipitation spray-drying synthesis and electrochemical performance of stabilized LiNi<Subscript>0.5</Subscript>Mn<Subscript>1.5</Subscript>O<Subscript>4</Subscript> cathode materials

In this paper, the LiNi_0.5Mn_1.5O₄ cathode materials of lithium-ion batteries are synthesized by a co-precipitation spray-drying and calcining process. The use of a spray-drying process to form particles, followed by a calcination treatment at the optimized temperature of 750 °C to produce spherical LiNi_0.5Mn_1.5O₄ particles with a cubic crystal structure, a specific surface area of 60.1 m² g^?1, a tap density of 1.15 g mL^?1, and a specific capacity of 132.9 mAh g^?1 at 0.1 C. The carbon nanofragment (CNF) additives, introduced into the spheres during the co-precipitation spray-drying period, greatly enhance the rate performance and cycling stability of LiNi_0.5Mn_1.5O₄. The sample with 1.0 wt.% CNF calcined at 750 °C exhibits a maximum capacity of 131.7 mAh g^?1 at 0.5 C and a capacity retention of 98.9% after 100 cycles. In addition, compared to the LiNi_0.5Mn_1.5O₄ material without CNF, the LiNi_0.5Mn_1.5O₄ with CNF demonstrates a high-rate capacity retention that increases from 69.1% to 95.2% after 100 cycles at 10 C, indicating an excellent rate capability. The usage of CNF and the synthetic method provide a promising choice for the synthesis of a stabilized LiNi_0.5Mn_1.5O₄ cathode material.

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Graphical Abstract Micro/nanostructured LiNi_0.5Mn_0.5O₄ cathode materials with enhanced electrochemical performances for high voltage lithium-ion batteries are synthesized by a co-precipitation spray-drying and calcining routine and using carbon nanofragments (CNFs) as additive.

     

The influence of Li sources on physical and electrochemical properties of LiNi<Subscript>0.5</Subscript>Mn<Subscript>1.5</Subscript>O<Subscript>4</Subscript> cathode materials for lithium-ion batteries

LiNi_0.5Mn_1.5O₄ cathode materials were successfully prepared by sol–gel method with two different Li sources. The effect of both lithium acetate and lithium hydroxide on physical and electrochemical performances of LiNi_0.5Mn_1.5O₄ was investigated by scanning electron microscopy, Fourier transform infrared, X-ray diffraction, and electrochemical method. The structure of both samples is confirmed as typical cubic spinel with Fd3m space group, whichever lithium salt is adopted. The grain size of LiNi_0.5Mn_1.5O₄ powder and its electrochemical behaviors are strongly affected by Li sources. For the samples prepared with lithium acetate, more spinel nucleation should form during the precalcination process, which was stimulated by the heat released from the combustion of extra organic acetate group. Therefore, the particle size of the obtained powder presents smaller average and wider distribution, which facilitates the initial discharge capacity and deteriorates the cycling performance. More seriously, there exists cation replacement of Li sites by transition metal elements, which causes channel block for Li ion transference and deteriorates the rate capability. The compound obtained with lithium hydroxide exhibits better electrochemical responses in terms of both cycling and rate properties due to higher crystallinity, moderate particle size, narrow size distribution and lower transition cation substitute content.     

Effects of Mg,Al Co-doping into Mn site on electrochemical performance of LiNi<Subscript>0.5</Subscript>Co<Subscript>0.2</Subscript>Mn<Subscript>0.3</Subscript>O<Subscript>2</Subscript>

In order to study the influence of multiple ions doping into single-site on the structure and electrochemical properties of Ni-rich layered-structure cathode material LiNi_0.5Co_0.2Mn_0.3O₂, the coprecipitation of hydroxides was applied to synthesize Mg, Al co-doped cathode material LiNi_0.5Co_0.2Mn_0.3–x Mg_1/2x Al_1/2x O₂ (x = 0.00, 0.01, 0.02, 0.04) in this paper. Morphology and structure, kinetic parameter, impedance and electrochemical performance of the material were respectively characterized by SEM, XRD, CV, EIS and galvanostatic charge/discharge test. The results of comprehensive analysis showed that the properties of material were improved obviously when the amount of doping was 0.02. At this amount of doping, the corresponding material has smaller cation mixing, higher hexagonal ordering of layered-structure, larger Li⁺ ion diffusion coefficients which are 2.444 × 10^–10 and 4.186 × 10^–10 cm² s^–1 for Li+ intercalation and deintercalation respectively, smaller impedance which is 33.93 Ω, higher specific capacity of first-discharge which is 168.01 mA h g^–1 and higher capacity retention rate which is up to 95.06% after 20 cycles at 0.5 C (100 mA g^–1).     

Improvement of the electrochemical properties of a LiNi<Subscript>0.5</Subscript>Mn<Subscript>1.5</Subscript>O<Subscript>4</Subscript> cathode material formed by a new solid-state synthesis method

In order to avoid the shortcomings of large particle size and poor uniformity of material synthesized by the traditional solid-state method, this paper utilizes a simple improvement of calcination process (i.e., calcination–milling–recalcination) based on the traditional solid-state synthesis to successfully prepare a large number of well-distributed, micrometer-sized, spherical secondary LiNi_0.5Mn_1.5O₄ particles. Each particle is composed of nano- and/or sub-micrometer-sized grains. Results of the electrochemical performance tests show that the material exhibits a remarkable cycle performance and rate capability compared with that obtained from traditional synthesis method; the spherical LiNi_0.5Mn_1.5O₄ particles can deliver a large capacity of 135.8 mAh g^?1 at a 1 C discharge rate with a high retention of 77 % after 741 cycles and a good capacity of 105.9 mAh g^?1 at 10 C. Cyclic voltammetry measurements confirm that the significantly improved electrochemical properties are due to enhanced electronic conductivity and lithium-ion diffusion coefficient resulting from the optimized morphology and particle size. This improved method is more suitable for mass production.     

BiFeO<Subscript>3</Subscript>-coated spinel LiNi<Subscript>0.5</Subscript>Mn<Subscript>1.5</Subscript>O<Subscript>4</Subscript> with improved electrochemical performance as cathode materials for lithium-ion batteries

Spinel LiNi_0.5Mn_1.5O₄ cathode material is a promising candidate for next-generation rechargeable lithium-ion batteries. In this work, BiFeO₃-coated LiNi_0.5Mn_1.5O₄ materials were prepared via a wet chemical method and the structure, morphology, and electrochemical performance of the materials were studied. The coating of BiFeO₃ has no significant impact on the crystal structure of LiNi_0.5Mn_1.5O₄. All BiFeO₃-coated LiNi_0.5Mn_1.5O₄ materials exhibit cubic spinel structure with space group of Fd3m. Thin BiFeO₃ layers were successfully coated on the surface of LiNi_0.5Mn_1.5O₄ particles. The coating of 1.0 wt% BiFeO₃ on the surface of LiNi_0.5Mn_1.5O₄ exhibits a considerable enhancement in specific capacity, cyclic stability, and rate performance. The initial discharge capacity of 118.5 mAh g^?1 is obtained for 1.0 wt% BiFeO₃-coated LiNi_0.5Mn_1.5O₄ with very high capacity retention of 89.11% at 0.1 C after 100 cycles. Meanwhile, 1.0 wt% BiFeO₃-coated LiNi_0.5Mn_1.5O₄ electrode shows excellent rate performance with discharge capacities of 117.5, 110.2, 85.8, and 74.8 mAh g^?1 at 1, 2, 5, and 10 C, respectively, which is higher than that of LiNi_0.5Mn_1.5O₄ (97.3, 90, 77.5, and 60.9 mAh g^?1, respectively). The surface coating of BiFeO₃ effectively decreases charge transfer resistance and inhibits side reactions between active materials and electrolyte and thus induces the improved electrochemical performance of LiNi_0.5Mn_1.5O₄ materials.     

Synthesis and electrochemical properties of Ca-doped LiNi<Subscript>0.8</Subscript>Co<Subscript>0.2</Subscript>O<Subscript>2</Subscript> cathode material for lithium ion battery

LiNi_0.8Co_0.2O₂ and Ca-doped LiNi_0.8Co_0.2O₂ cathode materials have been synthesized via a rheological phase reaction method. X-ray diffraction studies show that the Ca-doped material, and also the discharged electrode, maintains a hexagonal structure even when cycled in the range of 3.0–4.35 V (vs Li⁺/Li) after 100 cycles. Electrochemical tests show that Ca doping significantly improves the reversible capacity and cyclability. The improvement is attributed to the formation of defects caused by the partial occupancy of Ca²⁺ ions in lithium lattice sites, which reduce the resistance and thus improve the electrochemical properties.     

The effects of sintering temperature and time on the structure and electrochemical performance of LiNi<Subscript>0.8</Subscript>Co<Subscript>0.2</Subscript>O<Subscript>2</Subscript> cathode materials derived from sol-gel method

LiNi _0.8Co _0.2O ₂ cathode materials were synthesized by the sol-gel method using citric acid as a chelating agent. The effects of sintering temperature and time on the structure and electrochemical performance of the materials were investigated. The materials were characterized by X-ray diffraction, together with refinement analysis by the Rietveld method. The results showed that sintering temperature and time had significant influence on the structure of the materials. The lattice parameters ( a, c, c/ a and volume) and the amount of Ni in the Li 3a site showed a peak shape change with sintering temperature and time. The sample sintering at 998 K for 24 h showed the best ordering layered structure with the maximum c/ a ratio and the least amount of Ni on the Li 3a site. The charge-discharge experiments also indicated that the sample had the best electrochemical properties, with an initial capacity of 181 mA h/g and a capacity retention of 82.9% after 50 cycles at a 0.1 C rate between 3.0 V and 4.2 V. In addition, the compositional homogeneity of these cathode materials derived using the sol-gel method was demonstrated by scanning electron microscopy/energy dispersive analysis.     

Glycine-assisted combustion synthesis and electrochemical behavior of LiNi<Subscript>0.5</Subscript>Mn<Subscript>0.5</Subscript>O<Subscript>2</Subscript> nanoparticles under microwave irradiation

Layered LiNi_0.5Mn_0.5O₂ nanoparticles have been successfully prepared by the glycine-assisted combustion method under microwave irradiation. The exothermic reaction can generate a large quantity of heat rapidly leading to the formation and crystallization of LiNi_0.5Mn_0.5O₂. From the X-ray diffraction and scanning electronic microscopy results, the resulting powders have a well-developed layered structure and average particle-size is about 80 nm. The chemical composition analysis and electrochemical characteristics of the obtained LiNi_0.5Mn_0.5O₂ nanoparticles as cathode material for rechargeable lithium-ion battery were also investigated. The improved electrochemical performances of the layered LiNi_0.5Mn_0.5O₂ nanoparticles might be ascribed to the nanostructure of the powders and the unique combustion synthesis under microwave irradiation.     

Effects of polyvinyl alcohol on the electrochemical performance of LiNi<Subscript>0.8</Subscript>Co<Subscript>0.15</Subscript>Al<Subscript>0.05</Subscript>O<Subscript>2</Subscript> cathode material

In view of the close relationship between the morphology of LiNi_0.8Co_0.15Al_0.05O₂ (NCA) and its electrochemical performance, polyvinyl alcohol (PVA) was added to control the NCA morphology. And thus a new NCA cathode material modified by PVA (NCA-PVA) was prepared. The morphology and structure of the obtained samples were characterized by X-ray diffraction, scanning electron microscopy, and laser diffraction. The electrochemical performance was characterized with electrochemical workstation and cell tester by assembling into CR2032 coin-type half-cell. The results show that the obtained NCA-PVA has a better layer structure and smaller cation mixing degree, smaller particle size, and more uniform particle size distribution than the pristine NCA without adding PVA. The electrochemical performance is also improved: the initial discharge capacity increases from 143.36 to 184.84 mAh g^?1. And the charge-discharge efficiency increases from 78.25 to 86.42%. The specific discharge capacities of NCA-PVA are all higher than that of the NCA (about 50 mAh g^?1) at all testing rates (0.1, 0.2, 0.5, 1.0, 2.0, and 5.0 C).     

Synthesis and electrochemical properties of Li-rich Li[Ni<Subscript>0.5</Subscript>Co<Subscript>0.2</Subscript>Mn<Subscript>0.3</Subscript>]O<Subscript>2</Subscript> for pouch-typed cell

Layered transition metal oxide LiNi _x Co _y MnzO₂ cathode materials with different Li amount were successfully synthesized via co-precipitation method. Monodispersed Li[Ni_0.5Co_0.2Mn_0.3]O₂ and Li-rich Li_1.1[Ni_0.5Co_0.2Mn_0.3]O₂ spherical agglomeration consisted of secondary particles, which is favorable for the higher tap-density of materials, can be easily obtained. The pouch-typed cells with obtained materials were assembled to investigate electrochemical performance at level of full-cell. The results show that the assembled pouch-typed full-cells with Li-rich sample present higher capacity, better rate capability and cycle life.     

Electrochemical properties of nano-crystalline LiNi<Subscript>0.5</Subscript>Mn<Subscript>1.5</Subscript>O<Subscript>4</Subscript> synthesized by polymer-pyrolysis method

LiNi_0.5Mn_1.5O₄ powders were prepared through polymer-pyrolysis method. XRD and TEM analysis indicated that the pure spinel structure was formed at around 450 °C due to the very homogeneous intermixing of cations at the atomic scale in the starting precursor in this method, while the well-defined octahedral crystals appeared at a relatively high calcination temperature of 900 °C with a uniform particle size of about 100 nm. When cycled between 3.5 and 4.9 V at a current density of 50 mA/g, the as prepared LiNi_0.5Mn_1.5O₄ delivered an initial discharge capacity of 112.9 mAh/g and demonstrated an excellent cyclability with 97.3% capacity retentive after 50 cycles.     

Effect of the preparation method of the cathode material LiNi<Subscript>0.33</Subscript>Mn<Subscript>0.33</Subscript>Co<Subscript>0.33</Subscript>O<Subscript>2</Subscript> on the electrochemical characteristics of a lithium ion cell

Complex metal oxides with the composition LiNi_0.33Mn_0.33Co_0.33O₂ prepared by various methods: sol–gel method, solid-phase method, and thermal destruction of metal-containing compounds in oil were studied. The results of elemental analysis, TGA/DSC, powder X-ray diffraction, SEM, TEM, as well as the results of electrochemical testing of the cathodes based on the obtained materials are presented. The complex metal oxides LiNi_0.33Mn_0.33Co_0.33O₂ prepared by sol–gel processes and thermal destruction of metal-containing compounds in oil consist of primary nanosized crystallites with an average size of 90 nm covered by a nanometer carbon layer, which improves the electrochemical characteristics of lithium ion batteries.     

Towards high-performance cathode materials for lithium-ion batteries: Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-coated LiNi<Subscript>0.8</Subscript>Co<Subscript>0.15</Subscript>Zn<Subscript>0.05</Subscript>O<Subscript>2</Subscript>

Zn-doped LiNi_0.8Co_0.2O₂ exhibits impressive electrochemical performance but suffers limited cycling stability due to the relative large size of irregular and bare particle which is prepared by conventional solid-state method usually requiring high calcination temperature and prolonged calcination time. Here, submicron LiNi_0.8Co_0.15Zn_0.05O₂ as cathode material for lithium-ion batteries is synthesized by a facile sol-gel method, which followed by coating Al₂O₃ layer of about 15 nm to enhance its electrochemistry performance. The as-prepared Al₂O₃-coated LiNi_0.8Co_0.15Zn_0.05O₂ cathode delivers a highly reversible capacity of 182 mA h g^?1 and 94% capacity retention after 100 cycles at a current rate of 0.5 C, which is much superior to that of bare LiNi_0.8Co_0.15Zn_0.05O₂ cathode. The enhanced electrochemistry performance can be attributed to the Al₂O₃-coated protective layer, which prevents the direct contact between the LiNi_0.8Co_0.15Zn_0.05O₂ and electrolyte. The escalating trend of Li-ion diffusion coefficient estimated form electrochemical impedance spectroscopic (EIS) also indicate the enhanced structural stability of Al₂O₃-coated LiNi_0.8Co_0.15Zn_0.05O₂, which rationally illuminates the protection mechanism of the Al₂O₃-coated layer.     

Sn-doped Li<Subscript>1.2</Subscript>Mn<Subscript>0.54</Subscript>Ni<Subscript>0.13</Subscript>Co<Subscript>0.13</Subscript>O<Subscript>2</Subscript> cathode materials for lithium-ion batteries with enhanced electrochemical performance

Sn-doped Li-rich layered oxides of Li_1.2Mn_0.54-x Ni_0.13Co_0.13Sn _x O₂ have been synthesized via a sol-gel method, and their microstructure and electrochemical performance have been studied. The addition of Sn⁴⁺ ions has no distinct influence on the crystal structure of the materials. After doped with an appropriate amount of Sn⁴⁺, the electrochemical performance of Li_1.2Mn_0.54-x Ni_0.13Co_0.13Sn _x O₂ cathode materials is significantly enhanced. The optimal electrochemical performance is obtained at x = 0.01. The Li_1.2Mn_0.53Ni_0.13Co_0.13Sn_0.01O₂ electrode delivers a high initial discharge capacity of 268.9 mAh g^?1 with an initial coulombic efficiency of 76.5% and a reversible capacity of 199.8 mAh g^?1 at 0.1 C with capacity retention of 75.2% after 100 cycles. In addition, the Li_1.2Mn_0.53Ni_0.13Co_0.13Sn_0.01O₂ electrode exhibits the superior rate capability with discharge capacities of 239.8, 198.6, 164.4, 133.4, and 88.8 mAh g^?1 at 0.2, 0.5, 1, 2, and 5 C, respectively, which are much higher than those of Li_1.2Mn_0.54Ni_0.13Co_0.13O₂ (196.2, 153.5, 117.5, 92.7, and 43.8 mAh g^?1 at 0.2, 0.5, 1, 2, and 5 C, respectively). The substitution of Sn⁴⁺ for Mn⁴⁺ enlarges the Li⁺ diffusion channels due to its larger ionic radius compared to Mn⁴⁺ and enhances the structural stability of Li-rich oxides, leading to the improved electrochemical performance in the Sn-doped Li_1.2Mn_0.54Ni_0.13Co_0.13O₂ cathode materials.     

Influence of ZnO coating on the structure,morphology and electrochemical performances for LiNi<Subscript>1/3</Subscript>Co<Subscript>1/3</Subscript>Mn<Subscript>1/3</Subscript>O<Subscript>2</Subscript> material

In this paper, ZnO was applied to modify the surface of LiNi_1/3Co_1/3Mn_1/3O₂ cathode material by a simple method. Powder X-ray diffraction (XRD) results show that both of the pristine material and the modified material were well crystallized and closely similar to each other. The crystal parameters of pristine material increased by modified measure. Scan electron microscope (SEM) pictures exhibit that the quasispherical pristine material was modified to the squareness one. Transmission electron microscope (TEM) image clearly elucidates that ZnO (several nanometers to 20 nm) was successful coated on surface of LiNi_1/3Co_1/3Mn_1/3O₂. X-ray photo-electron spectrometry (XPS) is used to characterize the composite of the coating layer on the surface of modified material. Electrochemical performance results present that the ZnO coating layer decrease the initial capacities of LiNi_1/3Co_1/3Mn_1/3O₂ by increasing the surface layer resistances. However, the cycling performance of LiNi_1/3Co_1/3Mn_1/3O₂ was effectively improved by the ZnO coating layer.     

Preparation and electrochemical performance of nano-structured Li<Subscript>2</Subscript>Mn<Subscript>4</Subscript>O<Subscript>9</Subscript> for supercapacitor

Nano-structured spinel Li₂Mn₄O₉ powder was prepared via a combustion method with hydrated lithium acetate (LiAc·2H₂O), manganese acetate (MnAc₂·4H₂O), and oxalic acid (C₂H₂O₄·2H₂O) as raw materials, followed by calcination of the precursor at 300 °C. The sample was characterized by X-ray diffraction, scanning electron microscope, and energy-dispersive X-ray spectroscopy techniques. Electrochemical performance of the nano-Li₂Mn₄O₉ material was studied using cyclic voltammetry, ac impedance, and galvanostatic charge/discharge methods in 2 mol L⁻¹ LiNO₃ aqueous electrolyte. The results indicated that the nano-Li₂Mn₄O₉ material exhibited excellent electrochemical performance in terms of specific capacity, cycle life, and charge/discharge stability, as evidenced by the charge/discharge results. For example, specific capacitance of the single Li₂Mn₄O₉ electrode reached 407 F g⁻¹ at the scan rates of 5 mV s⁻¹. The capacitor, which is composed of activated carbon negative electrode and Li₂Mn₄O₉ positive electrode, also exhibits an excellent cycling performance in potential range of 0–1.6 V and keeps over 98% of the maximum capacitance even after 4,000 cycles.     

Effect of lithium boron oxide glass coating on the electrochemical performance of LiNi<Subscript>1/3</Subscript>Co<Subscript>1/3</Subscript>Mn<Subscript>1/3</Subscript>O<Subscript>2</Subscript>

The effect of the lithium boron oxide glass coating on the electrochemical performance of LiNi_1/3Co_1/3Mn_1/3O₂ has been investigated via solution method. The morphology, structure, and electrochemical properties of the bare and coated LiNi_1/3Co_1/3Mn_1/3O₂ are characterized by scanning electron microscopy, X-ray diffraction, electrochemical impedance spectroscopy, and charge–discharge tests. The results showed that the lattice structure of LiNi_1/3Co_1/3Mn_1/3O₂ is not changed after coating. The coating sample shows good high-rate discharge performance (148 mAh g⁻¹ at 5.0 C rate) and cycling stability even at high temperature (with the capacities retention about 99% and 87% at room and elevated temperature after 50 cycles). The Li⁺ diffusion coefficient is also largely improved, while the charge transfer resistance, side reactions within cell, and the erosion of Hydrofluoric Acid all reduced. Consequently, the good electrochemical performances are obtained.     

Al,B, and F doped LiNi<Subscript>1/3</Subscript>Co<Subscript>1/3</Subscript>Mn<Subscript>1/3</Subscript>O<Subscript>2</Subscript> as cathode material of lithium-ion batteries

A series of the mixed transition metal compounds, Li[(Ni_1/3Co_1/3Mn_1/3)_1–x-y Al _x B _y ]O_2-z F _z (x = 0, 0.02, y = 0, 0.02, z = 0, 0.02), were synthesized via coprecipitation followed by a high-temperature heat-treatment. XRD patterns revealed that this material has a typical α-NaFeO₂ type layered structure with R3^- m space group. Rietveld refinement explained that cation mixing within the Li(Ni_1/3Co_1/3Mn_1/3)O₂ could be absolutely diminished by Al-doping. Al, B and F doped compounds showed both improved physical and electrochemical properties, high tap-density, and delivered a reversible capacity of 190 mAh/g with excellent capacity retention even when the electrodes were cycled between 3.0 and 4.7 V.     

Physical and electrochemical properties of LiFe<Subscript>0.5</Subscript>Mn<Subscript>1.5</Subscript>O<Subscript>4</Subscript> spinel synthesized by different methods

The study deals with the synthesis and comparison of physicochemical properties of LiFe_0.5Mn_1.5O₄ based cathode materials synthesized by the standard ceramic and the auto-ignition method.     

Synthesis and electrochemical performance of the Li-rich cathode material Li<Subscript>1.17</Subscript>Ni<Subscript>0.12</Subscript>Co<Subscript>0.13</Subscript>Mn<Subscript>0.58</Subscript>O<Subscript>2</Subscript> for lithium-ion batteries

Lithium-riched cathode material for lithium-ion batteries, Li_1.17Ni_0.12Co_0.13Mn_0.58O₂, was synthesized via crystallization from a solution of metal acetates, followed by a thermal treatment of the material obtained as a powder. The phase, elemental, and granulometric compositions of the material were examined, as well as the morphology of the powder particles obtained. The discharge capacity of the material in relation to the charging voltage was found from the results of electrochemical tests, and endurance tests were performed. The discharge capacity upon 85 charge/discharge cycles at voltages in the range 2.8–4.8 and a current of 0.1C was about 180 mA h g^–1.