柠檬酸辅助固相研磨法制备铜基催化剂及在CO_2加氢合成甲醇反应中的性能研究

通过柠檬酸辅助固相研磨法制备铜基催化剂,采用XRD、TPR、TG-DSC、SEM、BET、TEM、XPS、CO_2-TPD等手段对催化剂性能进行表征.结果表明室温固相研磨的前驱体在惰性气体N_2中焙烧使体系中的CuO绝大部分被原位还原成Cu~0,不需外加H_2还原,直接制得了C/I-Cu/ZnO催化剂,催化剂具有中孔.利用高压固定床连续反应装置对催化剂活性进行了评价,结果表明,柠檬酸用量、前驱体焙烧温度、焙烧升温速率等条件对催化剂活性产生影响,当C_6H_8O_7/(Cu+Zn)摩尔比为1.2/1并Cu/Zn摩尔比1/1,前驱体在N_2中以3 K·min~(-1)升温速率于623 K焙烧3 h,制得的C/I-Cu/ZnO催化剂比表面积最大,Cu~0粒径最小,在CO_2加氢合成甲醇反应中表现出最佳的活性,CO_2转化率、甲醇选择性和产率分别达到了28.28%、74.29%和21.01%.与外加H_2还原的C/H-Cu/ZnO催化剂相比,原位还原C/I-Cu/ZnO催化剂比表面积较大,Cu~0的粒径较小,活性较高.     

凝胶网格共沉淀法制备Cu/ZnO/Al2O3合成甲醇催化剂

随着工业污染和温室效应等环境问题及能源危机和资源危机的日益严重,以二氧化碳为原料催化合成甲醇等化学品已成为C;化工研究中最重要的前沿课题之一[‘－’j．CO。加氢合成甲醇的研究虽已有     

沉淀还原法制备高性能CO2加氢合成甲醇Cu/ZnO/Al2O3催化剂

由铜基催化剂催化CO2+H2合成甲醇是有效利用CO2的潜在途径[1～5]. 但传统的催化剂对该反应的催化活性及选择性均很低[3～5], 因而寻求具有高活性及高选择性的新型催化剂已成为重要研究课题[4,6]. Cu/ZnO系列催化剂的制备方法和助剂对催化剂的性质及CO2加氢合成甲醇的反应性能有显著影响[6～10], 传统的气相还原活化铜基催化剂的过程常伴随强烈的热效应, 导致催化剂活化过程存在耗时长及还原条件难以控制等问题[11]. 本文采用沉淀-还原法, 用KBH4溶液对新鲜制备的碳酸盐共沉淀进行液相化学还原处理, 直接得到高活性及高选择性的还原态Cu/ZnO/Al2O3甲醇合成催化剂, 并可通过改变催化剂表面Cu+/Cu0活性物种的相对比例来改善催化剂的活性及选择性.     

Development of high performance Cu/ZnO-based catalysts for methanol synthesis and the water-gas shift reaction

Our groups studies on Cu/ZnO-based catalysts for methanol synthesis via hydrogenation of CO₂ and for the water-gas shift reaction are reviewed. Effects of ZnO contained in supported Cu-based catalysts on their activities for several reactions were investigated. The addition of ZnO to Cu-based catalyst supported on Al₂O₃, ZrO₂ or SiO₂ improved its specific activity for methanol synthesis and the reverse water-gas shift reaction, but did not improve its specific activity for methanol steam reforming and the water-gas shift reaction. Methanol synthesis from CO₂ and H₂ over Cu/ZnO-based catalysts was extensively studied under a joint research project between National Institute for Resources and Environment (NIRE; one of the former research institutes reorganized to AIST) and Research Institute of Innovative Technology for the Earth (RITE). It was suggested that methanol should be produced via the hydrogenation of CO₂, but not via the hydrogenation of CO, and that H₂O produced along with methanol should greatly suppress methanol synthesis. The Cu/ZnO-based multicomponent catalysts such as Cu/ZnO/ZrO₂/Al₂O₃ and Cu/ZnO/ZrO₂/Al₂O₃/Ga₂O₃ were highly active for methanol synthesis from CO₂ and H₂. The addition of a small amount of colloidal silica to the multicomponent catalysts greatly improved their long-term stability during methanol synthesis from CO₂ and H₂. The purity of the crude methanol produced in a bench plant was 99.9 wt% and higher than that of the crude methanol from a commercial methanol synthesis from syngas. The water-gas shift reaction over Cu/ZnO-based catalysts was also studied. The activity of Cu/ZnO/ZrO₂/Al₂O₃ catalyst for the water-gas shift reaction at 523 K was less affected by the pre-treatments such as calcination and treatment in H₂ at high temperatures than that of the Cu/ZnO/Al₂O₃ catalyst. Accordingly, the Cu/ZnO/ZrO₂/Al₂O₃ catalyst was considered to be more suitable for practical use for the water-gas shift reaction. The Cu/ZnO/ZrO₂/Al₂O₃ catalyst was also highly active for the water-gas shift reaction at 673 K. Furthermore, a two-stage reaction system composed of the first reaction zone for the water-gas shift reaction at 673 K and the second reaction zone for the reaction at 523 K was found to be more efficient than a one-stage reaction system. The addition of a small amount of colloidal silica to a Cu/ZnO-based catalyst greatly improved its long-term stability in the water-gas shift reaction in a similar manner as in methanol synthesis from CO₂ and H₂.     

ZnO逆修饰小尺寸Cu/SiO2催化剂及其在CO2加氢制甲醇中的应用

Cu-ZnO is broadly used as a catalyst in CO₂ reduction to produce methanol, but fabricating small-sized Cu-ZnO catalysts with strong Cu-ZnO interactions remains a challenge. In this work, a simple, low-cost method is proposed to synthesize small-sized Cu-ZnO/SiO₂ with high activity and controllable Cu-ZnO interactions derived from copper silicate nanotubes. A series of Cu-ZnO/SiO₂ samples with different amounts of ZnO were prepared. The activities of the as-prepared catalysts for methanol synthesis were tested, and the results revealed a volcano relationship with the weight fraction of ZnO. At 523 K, the methanol selectivity increased from 20% to 67% when 14% ZnO was added to the Cu/SiO₂ catalyst, while the conversion of CO₂ increased first and then decreased with the addition of ZnO. The optimum space time yield (STY) of 244 g·kg^-1·h^-1 was obtained on C-SiO₂-7%ZnO at 543 K under 4.5 MPa H₂/CO₂. Furthermore, the synergistic effect of Cu and ZnO was studied by high resolution transmission electron microscopy (HRTEM), powder X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), in situ diffuse-reflectance infrared Fourier transform spectroscopy (DRIFTS), and temperature-programmed reduction (TPR) analyses. The HRTEM images showed that the Cu particles come in contact with ZnO more frequently with increased addition of ZnO, indicating that the catalysts with higher ZnO contents have a greater probability of formation of the Cu-ZnO interface, which promotes the catalytical activity of Cu-ZnO/SiO₂. Meanwhile, the HRTEM images, XRD patterns, and TPR results showed that the addition of excess ZnO leads to an increase in the size of the Cu particles, which in turn decreases the total number of active sites and further degrades the activity of the catalysts. The activation energy (E_a) for methanol synthesis and reverse water gas shift (RWGS) was calculated based on the results of the catalytical test. With the addition of ZnO, E_a for methanol synthesis decreased from 72.5 to 34.8 kJ·mol^-1, while that for RWGS increased from 61.3 to 102.7 kJ·mol^-1, illustrating that ZnO promotes the synergistic effect of Cu-ZnO. The results of XPS and in situ DRIFTS showed that the amount of Cu⁺ species decreases with the addition of ZnO, indicating that the Cu-ZnO interface serves as the active site. The Cu surface area and the turnover frequency (TOF) of methanol were calculated based on the H₂-TPR curves. The TOF of methanol on the Cu-ZnO/SiO₂ catalysts at 543 K increased from 1.5 × 10^-3 to 3.9 × 10^-3 s^-1 with the addition of ZnO, which further confirmed the promotion effect of the Cu-ZnO interface on the methanol synthesis. This study provides a method to construct Cu-ZnO interfaces based on copper silicate and to investigate the influence of ZnO on Cu-ZnO/SiO₂ catalysts.     

AHTD法铜基催化剂合成甲醇的研究——Ⅰ.催化剂的催化性能

自从ICI低压、低温甲醇合成过程取代高压过程以来,人们对该过程所使用的Cu/ZnO/Al_2O_3或Cu/ZnO/Cr_2O_3催化剂有极大的兴趣。Herman、Klier等人已证明这种低压、低温下的活性应归属于Cu-ZnO间的相互作用,在相同的条件下,单纯的铜或氧化锌的活性几乎可以忽略不计,而氧化铝或氧化铬主要起结构助剂的作用。由此可见,控制适宜的Cu-ZnO间的相互作用是提高甲醇合成活性的关键,因此,如何才能产生这种适宜的相互作用就成了人们极为重视的研究课题。到目前为止,人们普遍采用沉淀法制备铜基甲醇合成催化剂,试图通过改变各种制备条件来开发更好的     

超细CuO/ZnO/TiO2-SiO2的表征和CO2加氢合成甲醇性能研究

用溶胶-凝胶法制备了铜、锌质量分数不同的超细Cu/ZnO/TiO2-SiO2催化剂。通过BET、TPR、XRD及FT-IR等方法对催化剂前驱体CuO/ZnO/TiO2-SiO2的物化性能进行表征。用固定床连续流动微反装置，考察催化剂CO2加氢合成甲醇的催化性能。研究结果表明，溶胶-凝胶法制备的CuO/ZnO/TiO2-SiO2催化剂比表面较大（240 m2/g～590 m2/g），孔径分布单一，晶相组成为CuO。随着铜、锌质量分数的增大，催化剂的比表面积减小，最可几孔径增大; CuO微晶结晶度增大,同时微晶尺寸逐渐增大至20 nm。催化剂具有较高的反应活性和选择性，当氧化铜、氧化锌质量分数各为25%时，在260 ℃，2 500 h－1，CO2∶H2=1∶3（mol比），2.0 MPa的反应条件下，甲醇时空收率为0.126g/(h·g)。     

Direct synthesis of dimethyl ether from synthesis gas over metal-pillared ilerites

The capability of metal (Cu, Zn)-pillared ilerites and metal oxide (CuO, ZnO)-impregnated metal-pillared ilerites for direct synthesis of dimethyl ether (DME) from synthesis gas was explored. The metal-pillared ilerites were synthesized and characterized by XRD, BET, ICP-AES and SEM. The reaction was carried out in a fixed bed reactor with the prepared catalysts at different temperatures (200, 250, 300°C), 20 bar and H₂/CO ratio of 2. For CuO/Zn-ilerite catalyst, CO conversion was about 62% and selectivity to DME was about 89% at 250°C.     

Statistical modeling of <Emphasis Type="Italic">p</Emphasis>-nitrophenol degradation using a response surface methodology (RSM) over nano zero-valent iron-modified Degussa P25-TiO<Subscript>2</Subscript>/ZnO photocatalyst with persulfate

Zero-valent iron-modified Degussa P25-TiO₂/ZnO nanocomposites (denoted as P25/Fe⁰/ZnO) were designed and prepared via Fe⁰ impregnation of P25-TiO₂/ZnO and then were employed in the visible-light photocatalytic degradation of p-nitrophenol (PNP) in the presence of [K₂S₂O₈]. Central composite design was applied for response surface modeling (RSM) to understand the influence of selected factors (pH, [Fe⁰] wt% and [K₂S₂O₈] concentration) on the degradation of PNP and to determine the interaction between the factors. The maximal PNP degradation efficiency (86.9%) was obtained with P25/1.5 wt% Fe⁰/ZnO at 3 mg/L of [K₂S₂O₈] concentration and pH 7.5. In addition, the RSM showed a satisfactory correlation between the experimental and predicted values of PNP degradation. The P25/Fe⁰/ZnO photocatalyst performance was also examined degrading methyl orange and phenol and high degradation efficiency, 82 and 99%, was achieved, respectively. The structure, morphology, light absorption and photocatalytic properties of as-prepared P25/Fe⁰/ZnO were studied using TEM, BET, XRD, FTIR and DRS.     

负载型金属催化剂上合成气制甲醇反应体系的耐硫性能

研究了共沉淀法制备的系列金属负载型催化剂合成气制甲醇反应性能,重点考察了催化剂上合成甲醇反应体系的耐硫性能。结果表明,Cu/ZnO催化剂显示了较好的甲醇合成反应性能,但该反应在含硫气氛下迅速失活;Pd/CeO₂催化剂体现了良好的甲醇合成反应性能和该反应体系的高耐硫性能。结合多种物理化学表征手段分析得出, Cu/ZnO催化剂在含硫气氛下因活性组分形成金属硫化物而失活;Pd/CeO₂催化剂中的载体CeO₂可优先与硫作用而保护金属活性组分,进而保持了Pd/CeO₂反应体系的高抗硫性能。     

Effect of preparation methods of aluminum emulsions on catalytic performance of copper-based catalysts for methanol synthesis from syngas

Various Cu/ZnO/Al2O3 catalysts have been synthesized by different aluminum emulsions as aluminum sources and their performances for methanol synthesis from syngas have been investigated. The influences of preparation methods of aluminum emulsions on physicochemical and catalytic properties of catalysts were studied by XRD, SEM, XPS, N2 adsorption--desorption techniques and methanol synthesis from syngas. The preparation methods of aluminum emulsions were found to influence the catalytic activity, CuO crystallite size, surface area and Cu⁰ surface area and reduction process. The results show that the catalyst CN using the aluminum source prepared by addition the ammonia into the aluminum nitrate (NP) exhibited the best catalytic performance for methanol synthesis from syngas.     

添加表面活性剂两步沉淀法制备甲醇催化剂

采用添加表面活性剂两步沉淀法制备了具有高表面铜相对浓度的超细甲醇合成催化剂。以组成为H2/CO/CO2/N2=66/27/3/4(体积比）的原料气对催化剂进行了活性评价。结果表明,该催化剂比传统并流沉淀法制备的铜基催化剂活性提高47.9%,比两步沉淀法和添加表面活性剂并流沉淀法制备的铜基催化剂活性分别提高9.3%和16.8%。利用SEM、XRD及XPS方法对催化剂的结构、形貌和表面金属组成进行了表征。     

Role of preparation parameters of Cu–Zn mixed oxide catalyst in solvent free glycerol carbonylation with urea

Solvent-free carbonylation of glycerol with urea to glycerol carbonate (GC) was achieved over heterogeneous Cu–Zn mixed oxide catalyst. Cu–Zn catalysts with different ratios of Cu:Zn were prepared using co-precipitation (CP) and oxalate gel (OG) methods. As compared to CuO–ZnO(2:1) catalyst prepared by oxalate gel (OG) method, much higher conversion of glycerol and highest selectivity towards glycerol carbonate (GC) was achieved with CuO–ZnO_CP(2:1) catalyst. Physicochemical properties of prepared catalysts were investigated by using XRD, FT-IR, BET, TPD of CO₂ and NH₃ and TEM techniques. The effect of stoichiometric ratio of Cu/Zn, calcination temperature of CuO–ZnO catalysts and effect of reaction parameters such as molar ratio of substrates, time and temperature on glycerol conversion to GC were critically studied. Cu/Zn of 2:1 ratio, glycerol–urea 1:1 molar ratio, 145 ​°C reaction temperatures were found to be optimized reaction conditions to achieve highest glycerol conversion of 86% and complete selectivity towards GC. The continuous expel of NH₃ from reaction the mixture avoided formation of ammonia complex with CuO–ZnO catalyst. As a result of this, CuO–ZnO catalyst could be recycled up to three times without losing its initial activity.     

In situ infrared study of formate reactivity on water–gas shift and methanol synthesis catalysts

In order to investigate the methanol synthesis reaction from CO₂/H₂, a comparative study of the reactivity of formate species on different types of catalysts and catalyst supports has been carried out. Formic acid was adsorbed on water–gas shift catalysts, Cu/ZnO/Al₂O₃ methanol synthesis catalyst and ZnO/Al₂O₃ support, Cu/ZnO/ZrO₂ and Cu/ZnO/CeO₂ methanol synthesis catalysts as well as their corresponding supports ZnO/ZrO₂ and ZnO/CeO₂. Superior reactivity and selectivity of dedicated methanol synthesis catalysts was evidenced by their behavior during the subsequent heating ramp, when these samples showed the simultaneous presence of formates and methoxy species and a higher stability of these reaction intermediates in the usual temperature range for the methanol synthesis reaction.     

The effect of spinel type support FeAlO<Subscript>3</Subscript>, ZnAl<Subscript>2</Subscript>O<Subscript>4</Subscript>, CrAl<Subscript>3</Subscript>O<Subscript>6</Subscript> on physicochemical properties of Cu,Ag, Au,Ru supported catalysts for methanol synthesis

The comparative study of the role of binary oxide support on catalyst physico-chemical properties and performance in methanol synthesis were undertaken and the spinel like type structures (ZnAl₂O₄, FeAlO₃, CrAl₃O₆) were prepared and used as the supports for 5% metal (Cu, Ag, Au, Ru) dispersed catalysts. The monometallic 5% Cu/support and bimetallic 1% Au (or 1% Ru)-5% Cu/support (Al₂O₃, ZnAl₂O₄, FeAlO₃, CrAl₃O₆) catalysts were investigated by BET, XRD and TPR methods. Activity tests in methanol synthesis of CO and CO₂ mixture hydrogenation were carried out. The order of Cu/support catalysts activity in methanol synthesis: CrAl₃O{ia6} > FeAlO₃ > ZnAl₂O₄ is conditioned by their reducibility in hydrogen at low temperature. Gold appeared more efficient than ruthenium in promotion of Cu/support catalysts. Published in Russian in Kinetika i Kataliz, 2009, Vol. 50, No. 2, pp. 242–248. The article is published in the original.     

前驱体物相转变对浆态床合成甲醇催化剂活性的影响

采用并流共沉淀法, 通过考察老化温度, 研究CuO/ZnO/Al₂O₃催化剂前驱体晶相及组成的变化对浆态床催化合成甲醇的反应活性的影响. 结果表明, 前驱体的物相转变对浆态床合成甲醇活性影响显著, 单斜晶系锌孔雀石(Cu,Zn)₂CO₃(OH)2和斜方晶系绿铜锌矿(Cu,Zn)₅(CO₃)₂(OH)₆晶体是产生高活性催化剂的主要物相. 随着Cu²⁺/Zn²⁺进入Zn₅(CO₃)₂(OH)₆/Cu₂CO₃(OH)₂晶格, 离子同晶取代量增加, 催化剂前驱体中形成了固定铜锌比的锌孔雀石和绿铜锌矿物相. 焙烧后催化剂比表面积增大, CuO-ZnO固溶体协同作用加强, 浆态床催化合成甲醇的活性提高.     

沉淀方法对FeMnCu/ZnO合成低碳醇催化剂性能的影响

以分步连续沉淀法和共沉淀法制备了一系列FeMnCu/ZnO复合氧化物合成低碳醇催化剂，对其CO加氢合成低碳混合醇的反应性能进行了考察，并用ICP、XRD、BET、H2-TPR对其结构进行了表征。结果表明，沉淀方法不同对催化剂的催化性能有较大的影响。在T503K、P=8.0MPa，GHSV=8000h－1，H2/CO＝2(体积比)的条件下, 分步沉淀法制备的FeMnCu/ZnO催化剂醇的收率和C2+OH的质量分数均高于共沉淀法制备的催化剂。其中“Fe atop Cu”催化剂醇的收率最高，达到0.26g/mLcat·h，同时“Fe atop Cu”催化剂C2+OH的质量分数也最高，可达31.72%。XRD研究表明，分步沉淀法制备的催化剂促进了CuO和ZnO的分散，提高了催化剂的催化性能。BET测试结果表明，分步沉淀法有扩孔的作用，有利于长链醇的生成。TPR研究发现，共沉淀法制备的催化剂Cu物种较难还原，这是共沉淀催化剂合成醇性能较低的原因之一。     

Zn-La复合氧化物催化剂用于甲醇与碳酸乙烯酯酯交换反应的研究

ZnO、La₂O₃和Zn-La复合氧化物催化剂用于甲醇与碳酸乙烯酯反应制备碳酸二甲酯和乙二醇。催化剂采用共沉淀法进行制备,并用BET、XRD、TG-DSC、CO₂-TPD和Hammett滴定等对催化剂进行表征。考察了Zn-La物质的量比、焙烧温度,反应条件（反应温度、反应时间、催化剂用量等）对催化剂活性的影响。结果表明,ZnLa复合氧化物物质的量比为2：1,焙烧温度为500℃时,催化剂表现了较好的催化效果。催化剂的活性与催化剂表面的碱性强度和碱量有关,碱量越多催化剂的活性越好。     

预处理条件对用于CO_2加氢的超细CuO－ZnO－SiO_2催化剂性能的影响

采用ＸＲＤ、ＢＥＴ、ＴＰＲ手段，研究了焙烧和还原温度对超细ＣｕＯ－ＺｎＯ－ＳｉＯ２催化剂的性质及其ＣＯ２加氢反应催化活性的影响．胶体在５７３－７７３Ｋ范围内焙烧生成ＣｕＯ、Ｃｕ２Ｏ、ＺｎＯ晶相，随着焙烧温度继续升高，ＣｕＯ和ＺｎＯ晶粒逐渐变大，但催化剂的比表面积和孔容变化很小．在９７３Ｋ焙烧后出现Ｚｎ２ＳｉＯ４晶相，使催化剂比表积和孔容变小，导致催化剂活性降低．焙烧温度对催化剂活性的影响大于对ＣＯ２加氢产物分布的影响．在５４８－６４８Ｋ范围内，催化剂还原温度对其催化活性影响不大．７０３Ｋ高温还原后，可能由于Ｃｕ０晶粒的出现，使得催化剂的活性下降．ＴＰＲ研究结果进一步表明，焙烧温度影响ＣｕＯ同ＺｎＯ、ＳｉＯ２之间的相互作用和催化剂的还原行为．     

Cu/ZnO@H-β-P催化剂在合成气制备液化石油气反应中的性能研究

采用共沉淀法制备Cu/ZnO催化剂、水热合成法制备H-β分子筛、通过物理包膜法制备了具有核壳结构的Cu/ZnO@H-β-P催化剂,并用于合成气制备液化石油气(LPG)反应。通过XRD、NH3-TPD、BET和SEM-EDS等手段对催化剂进行了表征,利用固定床连续反应装置对催化剂进行了活性评价。结果表明,Cu/ZnO@H-β-P催化剂是具有中孔的核壳结构材料,其协同作用打破了原有的热力学平衡,促进了甲醇→DME→LPG串联反应的连续进行。与物理混合的Mix-Cu/ZnO-H-β催化剂相比,Cu/ZnO@H-β-P催化剂的CO转化率和LPG选择性更高,空速和反应温度对催化剂活性影响明显,最佳空速和反应温度分别为2 400 h~(-1)和350℃。使用Cu/ZnO@H-β-P催化剂在最佳条件下进行合成气制备LPG反应,CO转化率达到了57.22%,LPG选择性达到了60.52%。