Analysis of the correlation between plasma plume and keyhole behavior in laser metal welding for the modeling of the keyhole geometry

The process of laser metal welding is widely used in industry. Nevertheless, there is still a lack of complete process understanding and control. For analyzing the process we used two high-speed cameras. Therefore, we could image the plasma plume (which is directly accessible by a camera) and the keyhole (where most of the process instabilities occur) during laser welding isochronously. Applying different image processing steps we were able to find a correlation between those two process characteristics. Additionally we imaged the plasma plume from two directions and were able to calculate a volume with respect to the vaporized material the plasma plume carries. Due to these correlations we are able to conclude the keyhole stability from imaging the plasma plume and vice versa. We used the found correlation between the keyhole behavior and the plasma plume to explain the effect of changing laser power and feed rate on the keyhole geometry. Furthermore, we tried to outline the phenomena which have the biggest effect on the keyhole geometry during changes of feed rate and laser power.     

DFB激光二极管电流-温度调谐特性的解析模型

从DFB型激光二极管调谐机理出发,提出了电流-温度调谐特性的解析模型,通过实验测量结果辨识出模型参数,将模型应用于四个不同厂家的DFB型二极管激光器,得到激光器电流-温度调谐的解析模型;将模型预测值与实验测量值比较,相关系数均在0.9999以上.同时,利用CO₂气体的多个吸收谱线测量激光的波长,验证了解析模型的预测波长值,与HITRAN谱库中CO₂气体吸收波长的误差在3 pm内.解析模型能够精确预测激光器在快速调谐过程中的瞬态输出波长,其精度能够满足光谱分析、光 关键词： DFB激光二极管 调谐机理 解析模型 电流调谐和温度调谐