In situ synthesis of polyethylene terephthalate nanocomposites using bis (2‐hydroxyethyl) phthalate monomer

In this article, we address in situ synthesis of polyethylene terephthalate (PET) nanocomposites using the bis (2‐hydroxyethyl) phthalate monomer and inorganic layered materials (sulfanilic acid salt‐modified magnesium aluminum‐layered double hydroxides [MgAl LDH‐SAS] and Dimethyloctadecyl [3‐(trimethoxysilyl) propyl] ammonium chloride [DTSACl] and tetraethyl orthosilicate [TEOS]‐ modified clay [CL120‐DT]). The dispersion morphology of the synthesized nanocomposites was evaluated using XRD and TEM, from these results, it was confirmed that 0.5 wt% loaded PET/MgAl LDH‐SAS and PET/CL120‐DT nanocomposites have flocculated and intercalated morphologies, respectively. Thermomechanical analyses were performed by thermogravimetric analysis, dynamic mechanical analysis, and differential scanning calorimetry, respectively. Moreover, the water vapor transmission rate (WVTR) values of a pure PET, PET/CL120‐DT 0.5 wt%, and PET/MgAl LDH‐SAS 0.5 wt% nanocomposites were found to be 49, 45, and 46 g·m^?2·day^?1, respectively. Furthermore, the gas barrier properties of PET composite films containing various amounts of inorganic nanoparticles were investigated using Gas permeability analysis (GPA).     

Synthesis and Characterization of PE-g-MA／MgAI-LDH Exfoliation Nanocomposite via Solution Intercalation

An organo‐modified MgAl‐layered double hydroxide (OMgAl‐LDH) was successfully exfoliated in the xylene solution of polyethylene‐grafted‐maleic anhydride (PE‐g‐MA) under re‐fluxing condition. A PE‐g‐MA/MgAl‐LDH exfoliation nanocomposite was formed after the precipitation of PE‐g‐MA from the dispersion system. The structure and thermal property of the PE‐g‐MA/MgAl‐LDH exfoliation nanocomposite were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetry analysis (TGA). The disappearance of d₀₀₁ XRD peak of OMgAl‐LDH at 20 = 3.2° suggests that the MgAl hydroxide sheets are exfoliated in the nanocomposite. The TEM image shows that the MgAl hydroxide sheets of less than 70 nm in length or width are exfoliated and dispersed disorderly in PE‐g‐MA matrix. TGA profiles indicate that the PE‐g‐MA/MgAl‐LDH nanocomposite with 5 wt% OMgAl‐LDH loading shows a faster charring process in temperature range from 210 to 390 °C and a greater thermal stability beyond 390 °C than PE‐g‐MA does. The decomposition temperature of the nanocomposite is 25 °C higher than that of PE‐g‐MA as measured at 50% weight loss. The PE‐g‐MA/MgAl‐LDH nanocomposite is promising for application of flame‐retardant polymeric materials.     

Synthesis and Characterization of Poly(ethylene terephthalate)/Modified Lithium‐Aluminum‐Layered Double Hydroxide Nanocomposites Prepared Using In‐situ Polymerization

Layered double hydroxides are a type of layered stacked compound, which can be intercalated with organic‐molecule modifiers. An ion‐exchange process for layered double hydroxide (LDH) was used to intercalate water‐soluble sulfanilic acid salt (SAS) and dimethyl 5‐sulfoisopthalate (DMSI) into lithium aluminum layered double hydroxides (LiAl LDHs). In this work, a hydrothermal process was used to modify LiAl LDHs, and the modified LiAl LDHs were treated with either SAS or DMSI through an ion‐exchange process and were then intercalated using bis‐hydroxyethylene terephthalate (BHET). The results indicate that the modified LiAl LDHs improved the interlayer compatibility between the PET and LiAl LDH layers; thus, enabling the oligomer molecules to more easily enter the gallery of the LiAl LDH layers so that polymer chains could be included between the LDH layers during polymerization of the matrix. The better barrier, mechanical properties, and thermal stability of these new types of PET nanocomposites are discussed.     

熔融插层法制备LLDPE/MgAl-LDH 剥离型纳米复合材料及其热性能研究

The interlayer surface of MgAl layered double hydroxide （MgAl-LDH） was modified by exchanging about half of the interlayer nitrate anions by dodecyl sulfate anions （DS） to get MgAl（H-DS） LDH, and then the MgAl（H-DS） was melt intercalated by LLDPE to get the LLDPE/MgAl-LDH exfoliation nanocomposites. The samples were characterized by Fourier transform infrared （PTIR） spectroscopy, X-ray diffraction （XRD）, ion chromatography, transmission electron microscopy （TEM）, and thermogravimetry analysis （TGA）. The nanoscale dispersion of MgAl-LDH layers in the LLDPE matrix was verified by the disappearance of （001） XRD reflection of the modified MgAl-LDH and by the TEM observation. The TGA profiles of LLDPE/MgAl-LDH nanocomposites show a faster charring process between 210 and 370 ℃ and a higher thermal stability above 370 ℃than LLDPE. The decomposition temperature of the nanocomposites with 10 wt% MgAl（H-DS） can be 42 ℃ higher than that of LLDPE at 40% weight loss.     

Thermomechanical properties and crystallization behavior of layered double hydroxide/poly(ethylene terephthalate) nanocomposites prepared by in‐situ polymerization

Thermomechanical properties and crystallization behavior of poly(ethylene terephthalate) (PET) nanocomposites containing layered double hydroxide (LDH) were investigated. To enhance the compatibility between PET matrix and LDH, dimethyl 5‐sulfoisophthalate (DMSI) anion intercalated LDH (LDH‐DMSI) was synthesized by coprecipitation method, and its structure was confirmed by Fourier transform infrared (FTIR) spectrometer and X‐ray diffraction (XRD) measurements. Then, PET nanocomposites with LDH‐DMSI content of 0, 0.5, 1.0, and 2.0 wt% were prepared by in‐situ polymerization. The dispersion morphologies were observed by transmission electron microscopy (TEM) and XRD, showing that LDH‐DMSI was exfoliated in PET matrix. Thermal and mechanical properties, such as thermal stability, tensile modulus, and tensile yield strength of nanocomposites, were enhanced by exfoliated LDH‐DMSI nanolayers. However, elongation at break was drastically decreased with LDH loading owing to the increased stiffness and microvoids. The effect of exfoliated nanolayers, which acted as a nucleating agent confirmed by differential scanning calorimeter (DSC), on the microstructural parameters during isothermal crystallization, was analyzed by synchrotron small‐angle X‐ray scattering (SAXS). It is believed that nanocomposites could be crystallized more easily owing to the increased nucleation sites, which lead to the decrease of average amorphous region size and the long period with the increase of LDH‐DMSI content. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 28–40, 2007     

Synthesis and characterization of exfoliated polystyrene/ZnAl layered double hydroxide nanocomposite via emulsion polymerization

Exfoliated polystyrene (PS)/ZnAl layered double hydroxide (LDH) nanocomposites have been synthesized via emulsion polymerization in the presence of N-lauroyl-glutamate surfactants and long-chain n-hexadecane. The samples were characterized using elemental analysis, Fourier transform infrared (FTIR) spectrum, X-ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). The XRD and TEM results demonstrate that the exfoliated ZnAl-LDH layers of 50-70 nm width and about 1 nm thickness were well dispersed at molecular level in the PS matrix. And the completely exfoliated PS/LDH nanocomposites can be obtained even at the 10 wt% LDH loading. When the 50% weight loss was selected as a comparison point, the decomposition temperature of exfoliated PS/LDH sample with 5 wt% LDH was ca. 28 degrees C higher than that of pure PS.     

Preparation of fluorinated methacrylate/clay nanocomposite via in‐situ polymerization: Characterization,structure, and properties

Novel fluorinated coating containing well‐dispersed silicate nanolayers is successfully produced via in‐situ free radical polymerization of 2,2,2‐trifluoroethyl methacrylate in the presence of vinylbenzyl‐functionalized montmorillonite with different loading. The organic modification of sodium montmorillonite is achieved through an ion exchange reaction with triphenylvinylbenzylphosphonium chloride as surfactant prepared before use by reaction with vinylbenyl chloride and phosphine. The following in‐situ polymerization in the presence of organomodified clay leads to fluorinated nanocomposites with of partially exfoliated and intercalated morphologies, as determined via XRD and TEM analysis. The nanoscale dispersion of clay layers is also evidenced by thermal analysis; a moderate decrease of the glass transition temperature about 2–8 °C compared to their virgin PMATRIF and an improvement of their thermal stability as evidenced by TGA. The wettability of the nanocomposite films is also studied by contact angle measurements with water. The incorporation of organomodified clays not only increases the hydrophobicity of the fluorinated polymers but also improves the surface properties of obtained nanocomposites. Compared the virgin homopolymer, the mechanical properties of the nanocomposites are reduced by addition of organomodifed clay at temperature from 30 to 60 °C, whereas this trend is gradually decreased at higher temperature. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 411–418     

Biodegradable poly(p‐dioxanone) reinforced and toughened by organo‐modified vermiculite

Poly(p‐dioxanone) (PPDO)/vermiculite (VMT) nanocomposites with exfoliated structure were prepared successfully by in situ intercalative polymerization of p‐dioxanone (PDO) in the presence of organo‐modified vermiculite (OVMT) with the aid of ultrasonic action. The nano‐structure of the nanocomposites was established using X‐ray diffraction (XRD) analysis and transmission electron microscopy (TEM) observations. The investigation of crystallization behavior by differential scanning calorimetry (DSC) and polarized optical microscopy (POM) proved that exfoliated OVMT platelets acted as a template for spherulite growth. The thermal stability of nanocomposites was enhanced than that of pure PPDO. Dynamic mechanical analysis (DMA) indicated nanoscale OVMT platelets restricted the motion of PPDO segments, which benefitted the increase of storage and loss modulus. The tensile properties showed that nanocomposites were reinforced and toughened significantly by the addition of nanoscale OVMT platelets. Copyright © 2009 John Wiley & Sons, Ltd.     

Exploitation of introducing of catalytic centers into layer galleries of layered silicates and related epoxy nanocomposites. I. Epoxy nanocomposites derived from montmorillonite modified with catalytic surfactant‐bearing carboxyl groups

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo‐montmorillonite (O‐MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The intercalation and exfoliation behavior of the epoxy nanocomposites were examined by X‐ray diffraction and transmission electron microscopy. The curing behavior and thermal property were investigated by in situ Fourier transform infrared spectroscopy and DSC, respectively. The results showed that MMT could be highly intercalated by acidified CAB, and O‐MMT could be easily dispersed in epoxy resin to form intercalated/exfoliated epoxy nanocomposites. When the O‐MMT loading was lower than 8 phr (relative to 100 phr resin), exfoliated nanocomposites were achieved. The glass‐transition temperatures (T_g's) of the exfoliated nanocomposite were 20 °C higher than that of the neat resin. At higher O‐MMT loading, partial exfoliation was achieved, and those samples possessed moderately higher T_g's as compared with the neat resin. O‐MMT showed an obviously catalytic nature toward the curing of epoxy resin. The curing rate of the epoxy compound increased with O‐MMT loading. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1192–1198, 2004     

In situ synthesis of A3‐type star polymer/clay nanocomposites by atom transfer radical polymerization

A series of A₃‐type star poly(methylmethacrylate)/clay nanocomposites is prepared by in situ atom transfer radical polymerization (ATRP) initiated from organomodified montmorillonite containing quaternary trifunctional ATRP initiator. The first order kinetic plot shows a linear behavior, indicating the controlled character of the polymerization. The resulting nanocomposites are characterized by spectroscopic (XRD), thermal (DSC and TGA), and microscopic (TEM) analyses. The exfoliated nanocomposite has been obtained when polymerization was conducted with 1% of organic clay loading. Thermal analyses show that all nanocomposites have higher glass transition values and thermal stabilities compared to neat polymer. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5257–5262     

Preparation and Characterization of PET/LDH or Clay Nanocomposites through the Microcompounding Process

Thermally stable modifier were used to modify clay or lithium aluminum layered double hydroxides (LiAl LDH) nanoparticles for preparation of poly (ethylene terephthalate)/clay or LiAl LDH nanocomposites. The effect of modify agent, studied by microcompouding process. The PET nanocomposites which were made by twin‐screw microcompounder dispersion morphology of inorganic layered materials in nanocomposites could be explained by wide‐angle X‐ray diffraction (WXRD), and transmission electron microscopy (TEM). Nanocomposite also formed the better mechanical, UV resistance, and gas barrier properties. Optical properties and crystallization behaviour of these new types of nanocomposites are investigated in this paper.     

Structure,thermal stability,and photocrosslinking characterization of HDPE/LDH nanocomposites synthesized by melt‐intercalation

Structure, thermal properties, and influence of layered double hydroxide (LDH) fillers on photocrosslinking behavior of high‐density polyethylene (HDPE)/LDH nanocomposites have been studied in the present article. The X‐ray diffraction and transmission electron microscopy analysis demonstrate that the completely exfoliated HDPE/LDH nanocomposites can be obtained by controlling the organomodified LDH loading via melt‐intercalation. The data from the thermogravimetric analysis show that the HDPE/LDH nanocomposites have much higher thermal stability than HDPE sample. When the 50% weight loss was selected as a comparison point, the decomposition temperature of HDPE/LDH sample with 5 wt % LDH loading is ～40 °C higher than that of HDPE sample. The effects of UV‐irradiation on the HDPE/LDH nanocomposites show that the photoinitiated crosslinking can destroy the completely exfoliated structure to form the partially exfoliated structure, which decreased the thermal stability of the nanocomposites. However, the thermal stability of photocrosslinked samples can increase with increasing the UV‐irradiation time. The effect of LDH loading on the gel content of UV‐irradiated nanocomposites shows that the LDH materials can greatly absorb the UV irradiation and thus decrease the crosslinking efficiency. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3165–3172, 2006     

Thermal properties and combustion characterization of nylon 6/MgAl-LDH nanocomposites via organic modification and melt intercalation

The nylon 6/MgAl layered double hydroxide (MgAl-LDH) nanocomposites have been prepared by melt intercalation of nylon 6 into the part organic dodecyl sulfate (DS) anion-modified MgAl(H-DS) interlayers. The structures and properties of MgAl(H-DS) and corresponding nanocomposites were characterized by ion chromotography, X-ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), thermogravimetry analysis (TGA), and cone calorimeter test (CCT). The nanoscale dispersion of MgAl(H-DS) layers in the nylon 6 matrix has been verified by the disappearance of d₀₀₁ XRD diffraction peak of MgAl(H-DS) and the observation of TEM image. DSC tests evince that these exfoliated MgAl(H-DS) layers play the role of nucleating agents with strong heterogeneous nucleation effect on the crystallization of nylon 6 and increase its crystallization temperature over 12 °C with only 5 wt% MgAl(H-DS). TGA tests show that the effect of alkaline catalysis degradation from LDH on nylon 6 decreases the thermal stability of nylon 6/MgAl-LDH nanocomposites. The data from the cone calorimeter tests show that the HRR and MLR values of the sample with 5 wt% MgAl(H-DS) decrease considerably to 664 kW/m² and 0.161 g/m² s from 1064 kW/m² and 0.252 g/m² s of pure nylon 6, respectively. This kind of exfoliated nanocomposite is promising for the application of flame-retardant polymeric materials.     

A New Nano‐Structured Flame‐Retardant Poly(ethylene terephthalate)

A modified nano‐hydrotalcite was used as inorganic flame‐retardant fillers for poly(ethylene terephthalate) (PET) polymers. A flame‐retardant compound was obtained from layered hydrotalcite (LDH) dispersed in brominated polystyrene (PBS) solution and then solvent evaporation from the dissolved PBS samples. The compound of PBS/LDH was characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) and was found to have high aspect ratio LDH dispersed in the PBS matrix. Flame‐retardant PET composite was prepared by melt‐compounding the flame‐retardant compound of PBS/LDH and PET. Improvement in the fire retardancy of the nano‐flame‐retardant PET composite obtained was found by measuring the oxygen index. The nanostructure of flame‐retardant PET composite was chirecterized by scanning electron microscopy (SEM) of flame‐retardant PET composite. The mechanical properties of the flame‐retardant PET nano‐composite were also characterized.     

Layered nanoparticles modified by chain end functional PE and their nanocomposites with PE

Layered materials (MMT,LDH) were successfully modified by chain end functionalized polyethylene via an ion exchange method.The samples were characterized by using elemental analysis,Fourier transform infrared (FTIR) spectrum,X-ray diffraction (XRD),scanning electron microscopy (SEM),transmission electron microscopy (TEM) and thermogravimetric analysis (TGA).The XRD results demonstrated that MMT was successfully exfoliated with the disappearance of [001] peak.For the LDH,the peak [003] moved to a low angle and greatly weakened,indicating that LDH was successfully functionalized and completely intercalated or exfoliated.HDPE/layered nanocomposites were obtained between HDPE and different content of functional layered materials.The SEM and TEM results of nanocomposites showed the layered materials were well dispersed in the HDPE matrix,with a particle size of 100-200 nm.     

Investigation of structural,rheological and thermal properties of PMMA/ONi-Al LDH nanocomposites synthesized <Emphasis Type="Italic">via</Emphasis> solvent blending method: Effect of LDH loading

This article addresses the synthesis of organically tailored Ni-Al layered double hydroxide (ONi-Al LDH) and its use in the fabrication of exfoliated poly(methyl methacrylate) (PMMA) nanocomposites. The pristine Ni-Al LDH was initially synthesized by co-precipitation method and subsequently modified using sodium dodecyl sulfate to obtain ONi-Al LDH. Nanocomposites of PMMA containing various amounts of modified Ni-Al LDH (3 wt%-7 wt%) were synthesized via solvent blending method to investigate the influence of LDH content on the properties of PMMA matrix. Several characterization methods such as X-ray diffraction (XRD), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), rheological analysis, differential scanning calorimetry (DSC) and thermo gravimetric analysis (TGA), were employed to examine the structural, viscoelastic and thermal properties of PMMA/OLDH nanocomposites. The results of XRD and TEM examination confirm the formation of partially exfoliated PMMA/OLDH nanocomposites. The FTIR results elucidate that the characteristic bands for both pure PMMA and modified LDH are present in the spectra of PMMA/OLDH nanocomposites. Rheological analyses were carried out to examine the adhesion between polymer matrix and fillers present in the nanocomposite sample. The TGA data indicate that the PMMA nanocomposites exhibit higher thermal stability when compared to pure PMMA. The thermal decomposition temperature of PMMA/OLDH nanocomposites increases by 28 K compared to that of pure PMMA at 15% weight loss as a point of reference. In comparison with pure PMMA, the PMMA nanocomposite containing 7 wt% LDH demonstrates improved glass transition temperature (T _g) of around 3 K. The activation energy (E _a), reaction orders (n) and reaction mechanism of thermal degradation of PMMA/OLDH nanocomposites were evaluated using different kinetic models. Water uptake capacity of the PMMA/OLDH nanocomposites is less than that of the pure PMMA.     

Preparation and properties of organo‐modifier free PET/MMT nanocomposites via monomer intercalation and in situ polymerization

In order to prevent the properties, especially transparency, color and health security, of PET/clay nanocomposites from being deteriorated due to the thermal degradation of clay organo‐modifer, we had directly modified sodium montmorillonite (Na⁺‐MMT) with PET's monomer, bis (hydroxyethyl) terephthalate (BHET) which had a degradation temperature higher than 400°C, and successfully prepared the hybrids via in situ polymerization. Nanodispersion of clay and the intercalated morphology were determined, and compared with PET/Na⁺‐MMT hybirds in which Na⁺‐MMT was directly added without any treatment. Improved mechanical properties and T_g were observed for the prepared PET/ BHET‐modified clay composites. More importantly, the film produced from the composites had the same transparency as that of pure PET even when 2 wt% of clay was added. Non‐isothermal and isothermal crystallization experiments showed a very good neculation capability of the nano‐dispersed clay, particularly at higher crystallization temperatures. Copyright © 2009 John Wiley & Sons, Ltd.     

Evaluation of Organically Modified Layered Double Hydroxides as Fillers for the Preparation of Polymer Nanocomposites in Miniemulsion Polymerization

Latexes of poly(n‐butyl acrylate‐co‐methyl methacrylate) [P(BA‐co‐MMA)] filled with magnesium–aluminum layered double hydroxides (MgAl‐LDHs) are synthesized using miniemulsion polymerization. Three commercial LDHs organically modified with different types of anions are used as fillers (Perkalite F100S, Perkalite A100, and Perkalite AF50) and three different types of surfactants are tested to stabilize the miniemulsions including a cationic, an anionic, and a nonionic one. Stable LDH‐containing miniemulsions are prepared with a mixture of sodium dodecyl sulfate and Triton X‐405 and the polymerizable co‐stabilizer octadecyl acrylate. They are then polymerized to yield nanocomposite latexes. Depending on the type of LDH used, the presence of the inorganic material in the reaction medium affects the polymerization kinetics. X‐ray diffraction analysis of the resulting nanocomposite films suggests exfoliation of the inorganic material. The glass transition temperature of the nanocomposites is not affected by the LDHs and the decomposition temperature of the nanocomposites determined by thermogravimetric analysis is greater than that of the pure polymer.     

Exfoliated Polylactide/Clay Nanocomposites by In‐Situ Coordination–Insertion Polymerization

Poly(L ‐lactide)/layered aluminosilicate nanocomposites were synthesized in bulk by ring‐opening polymerization in the presence of two organo‐modified montmorillonites. When the organo‐modifier consisted of an ammonium cation bearing primary hydroxyl groups, polymerization was initiated by the alcohol functions after adequate activation. The growing polymer chains were directly “grafted” onto the clay surface through the hydroxyl‐functionalized ammonium cations yielding exfoliated nanocomposites with enhanced thermal stability.

TEM image of a fully exfoliated Cloisite®30B‐based nanocomposite, showing delamination of the silicate layers.     

XNBR/LDH nanocomposites: Effect of vulcanization and organic modifier on nanofiller dispersion and strain‐induced crystallization

In elastomer/organo clay nanocomposites, the morphological characteristics, and hence the mechanical properties, of the vulcanizates are strongly influenced by the organic modifier and the vulcanization process. When the elastomer itself undergoes strain‐induced crystallization, both the organic modifier and the dispersed filler particles could significantly influence the crystallization process. These phenomena are very common in case of natural rubber‐based vulcanizates. In this study, the similar effects have been demonstrated with carboxylated nitrile rubber (XNBR) and organically modified layered double hydroxide (O‐LDH)‐based nanocomposites. The effect of size of the organic modifier was obviously visible on the interlayer distance of O‐LDH and also on the morphological reorganization of the dispersed O‐LDH particles during vulcanization process. The strain‐induced crystallization of the XNBR was found to be strongly dependent on the morphological change that occurs during vulcanization process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010