Polypropylene/layered double hydroxide nanocomposites: Synergistic effect of designed filler modification and compatibilizing agent on the morphology,thermal, and mechanical properties

This work addresses the optimization of the morphology, thermal, and mechanical properties of polypropylene/layered double hydroxide (LDH) nanocomposites. For this, the nanofillers were modified by a calcination rehydration process using two surfactants, sodium dodecylsulfate (SDS) and sodium dodecylbenzenesulfonate, respectively. The nanofillers were characterized at each step of the modification process by thermal gravimetry, X‐ray diffraction, and Infra red spectroscopy. Furthermore, the impact of anionic modifiers on the filler surface energy and on the interactions toward water was analyzed. Polypropylene (PP)/LDH nanocomposites were then prepared by a melt intercalation process and a high molar mass maleic anhydride functionalized polypropylene (PPgMA) was introduced as a compatibilizer. The dispersion of LDH in the PP matrix was characterized and the thermal and mechanical properties of the corresponding nanocomposites were determined and discussed as a function of the filler modification, of the nanocomposite morphology, and of the filler/matrix interfacial properties. The nanocomposites prepared from SDS modified LDH and PPgMA exhibited superior properties thanks to an optimized filler dispersion state and improved interfacial interactions. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 782–794     

A flame‐retardant DOPO‐MgAl‐LDH was prepared and applied in poly (methyl methacrylate) resin

A novel inorganic and organic composite flame retardant (9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide [DOPO]–layered double hydroxide [LDH]) was synthesized via grafting DOPO with organic‐modified Mg/Al‐LDH, which was introduced into poly (methyl methacrylate) (PMMA) resin to prepare the flame‐retardant PMMA composites. Thermogravimetric analyzer (TGA) showed that the T_‐50% of DOPO‐LDH/PMMA composites enhanced by about 20°C, and with the 20% flame retardant, the residual char content can be increased by 39.8% in the air atmosphere compared with LDH/PMMA composites. In the UL‐94 and the limiting oxygen index (LOI) tests, it can be found that compared with LDH/PMMA composites, the LOI value of DOPO‐LDH/PMMA composites were raised evidently with the increased flame retardants, and the droplet combustion was greatly improved. These results could be ascribed to the action of DOPO free‐radical, catalytic charring of polymer and the effect of LDH physical barrier. Moreover, the novel DOPO‐LDH not only given PMMA a good flame‐retardant property and thermal stability, but also have higher visible light transmittance, ultraviolet‐shielding effect, and low loss of mechanical properties, which could further facilitate the wide application of inorganic environment‐friendly flame retardants in general resins and engineering resins and broaden the application of polymers.     

Synthesis and Characterization of PE-g-MA／MgAI-LDH Exfoliation Nanocomposite via Solution Intercalation

An organo‐modified MgAl‐layered double hydroxide (OMgAl‐LDH) was successfully exfoliated in the xylene solution of polyethylene‐grafted‐maleic anhydride (PE‐g‐MA) under re‐fluxing condition. A PE‐g‐MA/MgAl‐LDH exfoliation nanocomposite was formed after the precipitation of PE‐g‐MA from the dispersion system. The structure and thermal property of the PE‐g‐MA/MgAl‐LDH exfoliation nanocomposite were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetry analysis (TGA). The disappearance of d₀₀₁ XRD peak of OMgAl‐LDH at 20 = 3.2° suggests that the MgAl hydroxide sheets are exfoliated in the nanocomposite. The TEM image shows that the MgAl hydroxide sheets of less than 70 nm in length or width are exfoliated and dispersed disorderly in PE‐g‐MA matrix. TGA profiles indicate that the PE‐g‐MA/MgAl‐LDH nanocomposite with 5 wt% OMgAl‐LDH loading shows a faster charring process in temperature range from 210 to 390 °C and a greater thermal stability beyond 390 °C than PE‐g‐MA does. The decomposition temperature of the nanocomposite is 25 °C higher than that of PE‐g‐MA as measured at 50% weight loss. The PE‐g‐MA/MgAl‐LDH nanocomposite is promising for application of flame‐retardant polymeric materials.     

聚丙烯/层状双氢氧化物纳米复合材料研究进展

聚丙烯/层状双氢氧化物纳米复合材料是近年来开发的新型聚合物基复合材料,具有与纯聚合物基体不同的结晶行为,而且表现出优异的机械力学性能、耐热性能、阻燃性能和耐紫外线功能等,有着广泛的应用前景。本文首先对层状双氢氧化物的结构、组成与制备方法进行简要介绍,然后重点阐述了聚丙烯/层状双氢氧化物纳米复合材料的制备、分散结构表征、结晶行为以及力学和热学等性能方面的研究进展,最后对其应用前景进行展望。     

Synthesis and Characterization of Poly(ethylene terephthalate)/Modified Lithium‐Aluminum‐Layered Double Hydroxide Nanocomposites Prepared Using In‐situ Polymerization

Layered double hydroxides are a type of layered stacked compound, which can be intercalated with organic‐molecule modifiers. An ion‐exchange process for layered double hydroxide (LDH) was used to intercalate water‐soluble sulfanilic acid salt (SAS) and dimethyl 5‐sulfoisopthalate (DMSI) into lithium aluminum layered double hydroxides (LiAl LDHs). In this work, a hydrothermal process was used to modify LiAl LDHs, and the modified LiAl LDHs were treated with either SAS or DMSI through an ion‐exchange process and were then intercalated using bis‐hydroxyethylene terephthalate (BHET). The results indicate that the modified LiAl LDHs improved the interlayer compatibility between the PET and LiAl LDH layers; thus, enabling the oligomer molecules to more easily enter the gallery of the LiAl LDH layers so that polymer chains could be included between the LDH layers during polymerization of the matrix. The better barrier, mechanical properties, and thermal stability of these new types of PET nanocomposites are discussed.     

LDPE/Mg-Al layered double hydroxide nanocomposite: Thermal and flammability properties

Layered double hydroxides (LDHs) are new nanofillers which exhibit improved thermal and flammability properties in various kinds of polymer matrices. These materials have certain advantages over conventional metal hydroxides and also layered silicates so far as the flame retardancy is concerned. In this article, flammability and thermal properties of the nanocomposite based on low density polyethylene (LDPE) and Mg-Al based layered double hydroxide (Mg-Al LDH) are reported in detail. The nanocomposites containing different LDH concentrations were prepared by melt-compounding using a tightly intermeshing co-rotating twin-screw extruder. The morphological analysis reveals an exfoliated/intercalated type LDH particle morphology in these nanocomposites. The thermogravimetric analysis (TGA) shows that even a small amount of LDH improves the thermal stability and onset decomposition temperature in comparison with the unfilled LDPE. The heat release rate (HRR) and its maximum (PHRR) during cone-calorimeter investigation are found to be reduced significantly with increasing LDH concentration. The nanocomposites not only exhibit reduced total heat released (measure of propensity to produce long duration fire), but also lower tendency to fast fire growth (measured by the ratio of PHRR and time of ignition). The limited oxygen index (LOI) and the dripping behavior are also improved with increasing LDH concentration.     

Synthesis of a carbon nanotubes/ZnAl‐layered double hydroxide composite as a novel flame retardant for flexible polyurethane foams

A composite consisting of carbon nanotubes and zinc aluminum‐layered double hydroxide (CNT/ZnAl‐LDH) with good solubility in liquid media was synthesized by a co‐precipitation method. The structural characterization and morphological observation demonstrated that the composite displayed a heterostructure with CNTs embedded in ZnAl‐LDH nanosheets. The influence of CNT/ZnAl‐LDH on the thermal stability and flammability performance of flexible polyurethane (PU) foams was characterized. It was established that CNT/ZnAl‐LDH could improve the thermal stability while reduce the peak heat release rate as well as the total smoke release of PU foams. The formation of a protective char with increased mechanical properties and high graphitization degree was mostly postulated for the improved flame retardancy. Copyright © 2015 John Wiley & Sons, Ltd.     

Thermomechanical properties and crystallization behavior of layered double hydroxide/poly(ethylene terephthalate) nanocomposites prepared by in‐situ polymerization

Thermomechanical properties and crystallization behavior of poly(ethylene terephthalate) (PET) nanocomposites containing layered double hydroxide (LDH) were investigated. To enhance the compatibility between PET matrix and LDH, dimethyl 5‐sulfoisophthalate (DMSI) anion intercalated LDH (LDH‐DMSI) was synthesized by coprecipitation method, and its structure was confirmed by Fourier transform infrared (FTIR) spectrometer and X‐ray diffraction (XRD) measurements. Then, PET nanocomposites with LDH‐DMSI content of 0, 0.5, 1.0, and 2.0 wt% were prepared by in‐situ polymerization. The dispersion morphologies were observed by transmission electron microscopy (TEM) and XRD, showing that LDH‐DMSI was exfoliated in PET matrix. Thermal and mechanical properties, such as thermal stability, tensile modulus, and tensile yield strength of nanocomposites, were enhanced by exfoliated LDH‐DMSI nanolayers. However, elongation at break was drastically decreased with LDH loading owing to the increased stiffness and microvoids. The effect of exfoliated nanolayers, which acted as a nucleating agent confirmed by differential scanning calorimeter (DSC), on the microstructural parameters during isothermal crystallization, was analyzed by synchrotron small‐angle X‐ray scattering (SAXS). It is believed that nanocomposites could be crystallized more easily owing to the increased nucleation sites, which lead to the decrease of average amorphous region size and the long period with the increase of LDH‐DMSI content. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 28–40, 2007     

聚对苯二甲酸乙二醇酯/层状双氢氧化物纳米复合材料

聚对苯二甲酸乙二醇酯(PET)/层状双氢氧化物(LDHs)纳米复合材料是一种性能优异并具有广泛应用前景的新型聚合物基纳米复合材料.与纯PET相比, 其力学性能、热稳定性、阻燃性能与耐紫外线功能等均有明显提高或改善.本文对近年来PET/LDH纳米复合材料的研究进展进行了综述.首先, 对LDHs 的化学组成和结构特点进行了简要介绍, 并且对其制备方法和物理化学性质等进行了简单论述, 然后, 对PET/LDH纳米复合材料的制备、结构表征、结晶行为、机械力学性能以及耐热、阻燃和耐紫外线等功能性质的最新研究进展进行重点综述; 最后, 对其应用前景进行展望.     

Synergistic effects of layered double hydroxide with phosphorus-nitrogen intumescent flame retardant in PP/EPDM/IFR/LDH nanocomposites

<正>Synergistic effects of layered double hydroxide(LDH) with intumescent flame retardanct(IFR) of phosphorus-nitrogen (NP) compound in the polypropylene/ethylene-propylene-diene/IFR/LDH(PP/EPDM/IFR/LDH) nanocomposites and related properties were studied by X-ray diffraction(XRD),transmission electron microscopy(TEM),scanning electron microscopy(SEM),limiting oxygen index(LOI),UL-94 test,cone calorimeter test(CCT) and thermo-gravimetric analysis (TGA).The XRD and TEM results show that the intercalated and/or exfoliated nanocomposites can be obtained by direct melt-intercalation of PP/EPDM into modified LDH and that LDH can promote the IFR additive NP to disperse more homogeneously in the polymer matrix.The SEM results provide positive evidence that more compact charred layers can be obtained from the PP/EPDM/NP/LDH sample than those from the PP/EPDM/LDH and PP/EPDM/NP samples during burning.The LOI and UL-94 rating tests show that the synergetic effects of LDH with NP can effectively increase the flame retardant properties of the PP/EPDM/NP/LDH samples.The data from the CCT and TGA tests indicate that the PP/EPDM/NP/LDH samples apparently decrease the HRR and MLR values and thus enhance the flame retardant properties and have better thermal stability than the PP/EPDM/LDH and PP/EPDM/NP samples.     

Thermal analysis of W-free Co–(Ni)–Al–Mo–Nb superalloys

CuAl layered double hydroxide (CuAl-LDH) was synthesized by co-precipitation. Sodium phenyl phosphate (SPP) and sodium dodecyl sulfate (SDS) are used to modify CuAl-LDH for preparing CuAl-(SPP)LDH and CuAl-(SDS)LDH, which were incorporated into epoxy resin (EP) to obtain EP/CuAl-(SPP)LDH and EP/CuAl-(SPP)LDH nanocomposites. The results indicate that SPP and SDS are intercalated into the interlayers of CuAl-LDH, and CuAl-(SPP)LDH has larger layer spacing than CuAl-(SDS)LDH. The thermal stability and flame-retardant performances of EP/CuAl-(SPP)LDH nanocomposites were better than those of EP/CuAl-(SDS)LDH composites. Compared with those of EP/4CuAl-(SDS)LDH nanocomposites, the peak heat release rate (PHRR) of EP/4CuAl-(SPP)LDH nanocomposites is reduced 25.8% and 55.6%, and peak smoke production rate (PSPR) value of EP/4CuAl-(SPP)LDH nanocomposites is reduced 27.6% and 46.2%, value of EP/4CuAl-(SPP)LDH nanocomposites is reduced 27.6% and 46.2%, respectively. The improved flame retardancy and smoke suppression performances of EP/CuAl-(SPP)LDH nanocomposites were attributed to the combination of copper compounds and SPP, promoting the formation of swollen, continuous and compact char layers on the surface of EP nanocomposites during combustion, eventually restraining the decomposition of EP nanocomposites.

     

Crystallization Behavior and Thermal Properties of PP/MgAl LDH Nanocomposites Prepared in Non-polar Solution

Polypropylene(PP)/MgAl layered double hydroxide(MgAl LDH) nanocomposites were synthesized by refluxing PP and dodecyl sulfate-intercalated MgAl LDH[MgAl(DS)] in non-polar xylene. Their structure, thermal and crystallization properties were studied via X-ray diffraction(XRD), transmission electron microscopy(TEM), thermogravimetric analysis(TGA), differential scanning calorimetry(DSC), and polarized light microscopy(PLM). The nanoscaled dispersion of MgAl(DS) nanolayeres in the PP matrix was verified by the disappearance of the d(003) XRD diffraction peak of MgAl(DS) and observation of TEM image. The DSC data show that the SDS/LDH inorganic components negatively affect the crystallization properties of PP and decrease the size of PP spherulites because the inorganic components act as additional nuclei. The PP/MgAl LDH nanocomposites have a faster charring progress in a temperature range of 250―430 °C and a better thermal stability above 320 °C than pure PP.     

聚氯乙烯/层状双氢氧化物纳米复合材料研究进展

聚氯乙烯(PVC)/层状双氢氧化物(LDHs)纳米复合材料相比于纯聚氯乙烯具有更好的热稳定性、力学性能、阻燃抑烟性、耐候性与耐光性等,是一种性能优异并具有广泛应用前景的新型聚合物基纳米复合材料。本文首先介绍了LDHs的化学组成和结构特点,并对其制备过程和性质特点进行了分析和探讨;然后综述了PVC/LDH纳米复合材料的制备、结构表征及性能等方面的最新研究进展,重点阐述了LDHs的表面有机化处理及其对PVC/LDH纳米复合材料制备与性能的重要作用;最后对其应用前景进行展望。     

Optimization of organo‐layered double hydroxide dispersion in LDPE‐based nanocomposites

Low‐density polyethylene/layered double hydroxide (LDPE/LDH) nanocomposites were prepared via melt extrusion using organo‐LDH particles and maleic anhydride functionalized polyethylene as compatibilizer. Processing parameters, preparation method, and feed composition were properly modulated until obtaining nanocomposites with intercalated/exfoliated morphologies, and an uniform distribution of nanolayers, as evidenced by X‐ray diffraction and transmission electron microscopy analysis. These materials showed a significant improvement of the thermal‐oxidative stability, which increased of about 50°C during the first step of the degradation process. Moreover, a remarkable reduction of the oxygen permeability, proportional to the aspect ratio of LDH stacks dispersed in the polyolefin matrix was evidenced, indicating the possible application of nanocomposite films as food packaging materials. As highlighted by dynamic mechanical thermal analysis, interactions at the interface between LDH layers and polymer chains caused a shift of the LDPE β‐relaxation toward higher temperatures and a reduction of the peak intensity with respect to the matrix. It was also found that the storage modulus of the nanocomposites was lower in all the temperature range with respect to the reference samples. Finally, on‐line capillary rheometer measurements evidenced that the shear thinning behavior of the nanocomposites was dominated by the matrix so that the melt processability was not compromised by the presence of the filler. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation and characterization of microencapsulated LDHs with melamine‐formaldehyde resin and its flame retardant application in epoxy resin

Layered double hydroxides (LDHs) are emerging as a new and green high‐efficient flame retardant. But LDHs aggregate seriously because of their hydrophilicity, which affect deeply the mechanical and flame retardant properties of their composites. For the first time in this paper, microencapsulated LDHs (MCLDHs) with melamine‐formaldehyde (MF) resin were prepared by microencapsulation technology to enhance their compatibility and dispersion within epoxy resin (EP). The mechanical and flame retardant performances of EP/MCLDH composite were studied by comparing with EP/LDH composite. Results showed that the water contact angle of MCLDHs increased from 8.9° to 122.1°, which indicated good compatibility. The particle size of MCLDHs decreased sharply, and more than one‐third were up to submicron scale, which can be conducive to dispersion. Moreover, the tensile strength and elongation at break of EP/MCLDHs with different flame retardant contents were higher than those of EP/LDHs. And the addition of MCLDHs increased the glass transition temperature (Tg) of EP/MCLDHs, which meant a strong interfacial interaction. Besides, compared with EP/LDHs, the limiting oxygen index values of EP/MCLDHs were higher, and its peak of heat release rate and total heat release decreased by 16.3% and 5.5% respectively. EP/MCLDHs achieved from V‐1 to V‐0 rate with the increasing content of MCLDHs from 20% to 30%, while LDHs/EP never passed tests. In the process of heating, H₂O, CO₂, and NH₃ released from MCLDHs formed gaseous phase, and the remaining dense char layers and oxides produced condensed phase, which played an important role in inhibiting combustion.     

Synergistic effect of carbon nanotubes and layered double hydroxides on the mechanical reinforcement of nylon-6 nanocomposites

Synergistic effect in network formation of nylon-6 （PA6） nanocomposites containing one dimensional （ID） multi-walled carbon nanotubes （CNTs） and two dimensional （2D） layered double hydroxide （LDH） platelets on improving the mechanical properties has been studied. Mechanical tests show that, with incorporation of 1 wt% LDHs and 0.5 wt% CNTs, the tensile modulus, the yield strength as well as the hardness of the ternary composite are greatly improved by about 230%, 128% and 110% respectively, as compared with neat PA6. This is mainly attributed to the unique, strong interactions between the CNTs and the LDHs as well as the jammed network-like structure thus formed between the nanofillers, as confirmed by the morphological observations. As compared with the binary nanocomposites, a much enhanced solid-like behavior in the terminal region of the rheological curves can clearly be observed for the ternary system, which also indicates the formation of a percolating filler network.     

Preparation and burning behaviors of flame retarding biodegradable poly(lactic acid) nanocomposite based on zinc aluminum layered double hydroxide

A flame retarding biodegradable polylactic acid (PLA) nanocomposite based on flame retardant composites (containing ammonium polyphosphate (APP), pentaerythritol (PER) and melamine cyanurate (MC) by controlling the weight ratio was 2:2:1) and organomodified zinc aluminum layered double hydroxide (Zn-Al-LDH) has been prepared by melt-compounding directly. The morphology and burning behaviour of nanocomposite with 2 wt% Zn-Al-LDH loadings were investigated. The extent of dispersion of LDH was quantified by wide angle X-ray scattering (WAXS) and transmission electron microscopy (TEM), illuminating the good dispersion state for ZnAl-LDH in the PLA matrix. Significant improvements in fire retardant performance were observed for the nanocomposite from microscale combustion calorimeter (MCC) and cone calorimetry (reducing both the heat release rate and the total heat released). It revealed that incorporation of FR and ZnAl-LDH was very efficient in improving the flame retardance of PLA composite.     

聚丙烯酰胺/层状无机物纳米复合材料研究进展

聚丙烯酰胺(PAM)/层状无机物纳米复合材料相比于纯PAM具有更好的力学性能、超吸水性能、热稳定性能和气体阻隔性能等,是一种性能优异并在采油、农业和卫生学等领域有着广泛应用前景的新型聚合物基纳米复合材料。本文对近年来聚丙烯酰胺/层状无机物纳米复合材料的研究进展进行了综述。首先重点介绍了层状双氢氧化物(LDHs)在有机溶剂和水中剥离分散方面的研究进展,接着综述了PAM/LDH和PAM/粘土纳米复合材料的制备与结构表征,最后阐述了PAM/层状无机物纳米复合材料的流变性能、力学性能和超吸水性能等。     

Flame retardancy of epoxy resin nanocomposite with a novel polymeric nanoflame retardant

A wrapped nanoflame retardant, designated as polyhedral oligomeric silsesquioxane (POSS)‐poly(4‐bromostyrene) (PBS)‐carbon nanotubes (CNTs), was synthesized via π‐π stacking interactions between the walls of multiwalled carbon nanotubes and the silicon‐bromine containing hybrid copolymer (designated as POSS‐PBS) that was copolymerized by 4‐bromostyrene and acryloyloxyisobutyl polyhedral oligomeric silsesquioxane. The POSS‐PBS‐CNTs exhibited good dispersibility in epoxy resin (EP) without obvious aggregation. Furthermore, the fire behaviors of this flame‐retardant EP (FR‐EP) nanocomposites were examined via limited oxygen index (LOI) and cone calorimeter (CONE) tests. The FR‐EP had an ideal LOI value of 35.3% and its residual char yield obtained from CONE test was significantly enhanced from 5.9% to 15.3% with the incorporation of 4 wt% POSS‐PBS‐CNTs and 1.33 wt% Sb₂O₃ into EP matrix. Additionally, the addition of 4 wt% POSS‐PBS‐CNTs or POSS‐PBS can efficiently decrease the peak heat release rate (PHRR) of EP matrix by 41.0% or 45.6%, respectively.     

Structure,thermal stability,and photocrosslinking characterization of HDPE/LDH nanocomposites synthesized by melt‐intercalation

Structure, thermal properties, and influence of layered double hydroxide (LDH) fillers on photocrosslinking behavior of high‐density polyethylene (HDPE)/LDH nanocomposites have been studied in the present article. The X‐ray diffraction and transmission electron microscopy analysis demonstrate that the completely exfoliated HDPE/LDH nanocomposites can be obtained by controlling the organomodified LDH loading via melt‐intercalation. The data from the thermogravimetric analysis show that the HDPE/LDH nanocomposites have much higher thermal stability than HDPE sample. When the 50% weight loss was selected as a comparison point, the decomposition temperature of HDPE/LDH sample with 5 wt % LDH loading is ～40 °C higher than that of HDPE sample. The effects of UV‐irradiation on the HDPE/LDH nanocomposites show that the photoinitiated crosslinking can destroy the completely exfoliated structure to form the partially exfoliated structure, which decreased the thermal stability of the nanocomposites. However, the thermal stability of photocrosslinked samples can increase with increasing the UV‐irradiation time. The effect of LDH loading on the gel content of UV‐irradiated nanocomposites shows that the LDH materials can greatly absorb the UV irradiation and thus decrease the crosslinking efficiency. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3165–3172, 2006