Solute redistribution profiles during rapid solidification of undercooled ternary Co-Cu-Pb alloy

The solute redistribution and phase separation of liquid ternary Co-35%Cu-32.5%Pb immiscible alloy have been investigated using glass fluxing method. A bulk undercooling of 125 K was achieved and the macrosegregation pattern was characterized by a top Co-rich zone and a bottom Cu-rich zone. The average solute contents of the two separated zones decreased with the increase of undercooling, except for the solute Pb in Cu-rich zone. With the enhancement of undercooling, a morphological transition from dendrites into equaxied grains occurred to the primary α(Co) phase in Co-rich zone. The solute redistribution of Cu in primary α(Co) phase was found to depend upon both the undercooling and composition of Co-rich zone. Stokes migration is shown to be the main dynamic mechanism of droplet movement during liquid phase separation.     

Model of phase separation and of morphology evolution in two-phase alloy

Elementary theory of mass-transfer in two-phase alloy under electromigration with account of two competing mechanisms of the fluxes equilibration is presented. These two competing mechanisms are Kirkendall effect and backstress. Various versions of Monte Carlo models for simultaneous simulation of structure evolution kinetics and of mass-transfer kinetics under high-density current are presented. Possibility of self-organization with minimization of Joule heating is demonstrated.     

液态三元Fe-Sn-Si/Ge偏晶合金相分离过程的实验和模拟研究

本文采用自由落体实验技术和格子玻尔兹曼计算方法研究了低重力条件下液态Fe-Sn-Si/Ge合金的相分离过程. 实验发现, 二种合金液滴在自由下落过程中均发生显著的液相分离, 形成了壳核和弥散组织. 当Fe-Sn-Si合金中的Si元素被等量的Ge元素替换后, 壳核组织中富Fe区和富Sn区的分布次序会发生反转. 计算表明, 在液相分离过程中冷却速率、Marangoni对流和表面偏析对壳核构型的选择和弥散组织的形成起决定性作用.     

三元Co-Cu-Pb偏晶合金的快速凝固组织形成规律研究

在自由落体条件下实现了三元Co-Cu-Pb合金的液相分离与快速凝固. 实验发现,随液滴直径减小,Co₅₁Cu₄₇Pb₂合金液滴发生由枝晶→两层壳核→枝晶组织的转变,Co₄₇Cu₄₄Pb₉合金液滴的组织形态由壳核组织演化为均匀组织. 两种合金的快速凝固组织均由α(Co),(Cu)和(Pb)固溶体三相组成,α(Co)和(Cu)相主要以枝晶方式生长,(Pb)相分布在(Cu)枝晶间. 关键词： 液相分离 偏晶合金 快速凝固 自由落体     

Shape deformation of ternary vesicles coupled with phase separation

We report an experimental study on shape deformations of ternary vesicles undergoing phase separation under an osmotic pressure difference. The phase separation on various shape vesicles causes unique shape-deformation branches. In the domain coarsening stage, prolate, discocyte, and starfish vesicles show a shape convergence to discocytes, whereas a pearling instability is observed in tube vesicles. In late stages, the domains start to bud towards the inside or outside of the vesicle depending on the excess area. We discuss the deformation branches based on the membrane elasticity model.     

Al-Zn-Mg-Cu-Li合金时效过程微结构演化的小角x射线散射研究

应用小角x射线散射技术分析了Al-Zn-Mg-Cu-Li合金在130，150和160℃温度时效24 h析出粒子的微结构参数的变化情况. 粒子的半径随着时效温度的增高而增加，它的比内表面积和体积百分数随着时效温度的增高而减小. 对Porod曲线q³J(q)-q²的分析表明,析出粒子与基体之间有明显的界面. 关键词： 小角x射线散射 Al-Zn-Mg-Cu-Li合金 时效 析出粒子     

快速凝固Ti-Cu-Fe合金的相组成与组织演变规律

采用落管无容器处理技术实现了Ti_61.2Cu_32.5Fe_6.3三元包共晶合金在自由落体条件下的快速凝固,获得了直径为80—1120μm液滴的凝固组织.实验中获得的过冷度范围为34—293 K,最大过冷度达0.23T_L.研究发现,在自由落体条件下,由于受到无容器、微重力、超高真空等因素的影响,合金熔体的凝固组织中包含Cu_0.8Fe_0.2Ti相、CuTi₂相和CuT₃相,显著偏离了平衡状态.Cu_0.8Fe_0.2Ti为初生相,同时又与CuTi₂相形成两相共晶;CuTi₃相则呈现枝晶形貌,并发生了明显的溶质截留效应.随着过冷度的增大,共晶组织由层片共晶向不规则共晶转变,形貌由长条状共晶团变为椭球状共晶团,最终变为球状共晶胞;Cu_0.8Fe_0.2Ti相枝晶形貌由粗大枝晶变为碎断枝晶,进一步变成不规则的粒状晶粒;CuTi₃相枝晶则由碎块状转变为完整枝晶.     

Mg-Sn-Si系合金的热力学基础及合金相演变过程分析

研究了Mg-Sn-Si系合金的热力学基础及合金相的演变过程. 结果表明: 对于Mg-Sn-Si系合金, 合金相的比热容随着温度增加而增加, 在低温下变化迅速, 而在高温下变化平缓, 其热膨胀系数在低温范围内随温度升高呈指数形式增加, 而在高温范围内呈线性增大. 在Mg₂ (Si_x, Sn_1-x)、Mg₂ (Sn_x, Si_1-x)相结构中, Sn(Si)原子的取代位置不固定, 可以是面心, 也可以是顶点. 常规凝固过程中, 由于处于非平衡状态, x的取值范围有所波动, 对于Mg₂ (Si_x, Sn_1-x)和Mg₂ (Sn_x, Si_1-x) 两种结构, x的取值范围在0.25或0.75附近. Mg₂ (Si, Sn)的生成温度较高, 可从液相中直接析出, 也可由Mg₂Si转化而来, 而Mg₂ (Sn, Si)的生成温度较低, 只能从基体中析出, 随着Sn含量的增加, 开始析出Mg₂ (Sn, Si)相的温度升高.     

Fe-Cr合金辐照空洞微结构演化的相场法模拟

Fe-Cr合金作为包壳材料在高温高辐照强度等极端环境下服役,产生空位和间隙原子等辐照缺陷,辐照缺陷簇聚诱发空洞、位错环等缺陷团簇,引起辐照肿胀、晶格畸变,导致辐照硬化或软化致使材料失效.理解辐照缺陷簇聚和长大过程的组织演化,能更有效调控组织获得稳定服役性能.本文采用相场法研究Fe-Cr合金中空洞的演化,模型考虑了温度效...     

Effect of hydrogen on phase and microstructure of Ti600 alloy

Effects of hydrogen on microstructure characteristics and precipitation behavior have been investigated in Ti600 alloy hydrogenated at 750°C. Due to the precipitation of δ hydride and α″ martensite, X-ray diffraction (XRD) peaks of α phase shifted to lower angles and became broadened. XRD data showed that the addition of hydrogen expanded crystal lattice of α phase and lattice volume increased linearly in the range of 0?C _H?″ martensite and δ hydride. Compared to as-received one, microstructure of hydrogenated Ti600 alloy changed obviously. Equiaxed α phase decreased and even vanished with hydrogen contents increasing. Parallel fine lamellar structure appeared and the colonies were constructed by different orientation. Micro-hardness of hydrogenated Ti600 alloy increased with the increase of hydrogen concentration, and it was considered that interstitial solution strengthening, precipitation of δ hydride, and generation of defects were the major factors.     

Novel PdAgCu ternary alloy as promising materials for hydrogen separation membranes: Synthesis and characterization

The use of the sequential electroless plating method allowed us to obtain the PdAgCu ternary alloy on top of dense stainless steel (SS) 316 L disks. The XRD analysis indicated that initially the nucleation of the two phases of the alloy (FCC and BCC) takes place, but the FCC/BCC ratio increases with the annealing time at 500 °C in H₂ stream. After 162 h, the film contained only the FCC phase, which presents promising properties to be applied in the synthesis of hydrogen selective membranes. SEM cross-section results showed that a dense, continuous, defect-free film was deposited on top of the SS support, and the EDS data indicated that no significant gradient was present on the thickness of the film. XPS and LEIS allowed us to determine that Cu and Ag surface segregation takes place after annealing up to 500 °C/5 days. In the top-most surface layer, Ag enrichment takes place as determined by ARXPS experiments which can be the result of the lower surface tension of Ag compared to that of Cu and Pd. Increasing the annealing temperature results in an increase of the Ag surface segregation while the Cu concentration in the top-most surface layer decreases.     

Microtexture and microstructure evolution during necking in a Zr-1% Nb alloy

The evolution of a microstructure and Schmid factors during tension under necking conditions are analyzed by electron backscatter diffraction. The oscillatory instability of the plastic flow in the deformation zone in the hardening-softening mode is found to be related to geometrical hardening (softening) during the reorientation of easy slip planes in grains with respect to the loading axis. A relation between the activities of various slip systems and the evolution of quantitative microstructure parameters is revealed.     

Quadratic contact process: phase separation with interface-orientation-dependent equistability

The quadratic contact process is implemented on a square lattice as a model with random adsorption and correlated desorption requiring empty pairs of diagonal neighbors. The model exhibits a discontinuous phase transition between an active state and an absorbing state, but equistability between these states depends on the orientation of the separating interface. Correspondingly, for a generalized class of models, we find phase coexistence over a finite region of their two-dimensional parameter space. This is in stark contrast to behavior in equilibrium systems.     

Metastable phase separation and rapid solidification of undercooled Co-Cu alloy under different conditions

The metastable liquid phase separation and rapid solidification behaviours of Co_61.8Cu_38.2 alloy were investigated by using differential thermal analysis (DTA) in combination with glass fluxing, electromagnetic levitation (EML) and drop tube techniques. It is found that the liquid phase separation process and the solidification microstructures intensively depend on the experimental processing parameters, such as undercooling level, cooling rate, gravity level, liquid surface tension and the wetting state of crucible. Large undercooling and surface tension difference of the two liquids tend to facilitate further separation and cause severe macrosegregation. On the other hand, rapid cooling and low gravity effectively suppress the coalescence of the minority phase. Severe macrosegregation patterns are formed in the bulk samples processed by both DTA and EML. In contrast, disperse structures with fine spherical Cu-rich spheres homogeneously distributed in the matrix of Co-rich phase have been obtained in drop tube.     

两相钛合金再结晶退火组织与织构演变的蒙特卡罗模拟

蒙特卡罗(MC)方法被广泛应用于模拟金属材料在退火过程中的静态再结晶行为. 在已有两相材料晶粒长大MC模型基础上, 引入形核阶段, 综合考虑再结晶晶粒吞并形变晶粒和再结晶晶粒竞争长大两种情况, 建立了退火时两相合金再结晶MC模型.结合电子背散射衍射所测 初始晶粒形貌、相成分、晶体学取向及应变储能相对值, 该模型被应用于TC11钛合金退火过程中的微观组织及织构演变模拟.结果表明, 所建模型能够较好体现退火过程中两相晶粒的形核及晶粒长大行为. 与β相相比较, α相具有较低的再结晶速率和较高的晶粒长大速率, 前者主要归结于α相较低的初始应变储能, 后者则体现了该条件下初始组织形貌、分布及两相比例对晶粒长大具有重要影响; 由于非均匀形核的影响, 模拟得到的再结晶速率变化与 假设均匀形核的Johnson-Mehl-Avrami-Kolmogorov 再结晶方程存在明显差异.同时, 两相的基本织构特征在退火过程中无明显变化, 但织构强度增加. 关键词： 两相钛合金 再结晶 蒙特卡罗方法 织构     

强磁场对Mn-Sb包晶合金相变及凝固组织的影响

以Mn-56.5 wt%Sb包晶合金为研究对象, 进行了不同磁场、不同冷速条件下的凝固实验. 通过对液相线温度、包晶温度的考察, 发现强磁场可以提高Mn-56.5 wt%Sb合金的液相线温度, 且该上升值随磁感应强度的增加而增加, 当所施加的磁感应强度为11.5 T时, 液相线温度升高大约3 ℃, 但施加磁场后包晶反应温度没有明显改变. 对该合金的凝固组织进行定量金相分析发现, 施加磁场后MnSb相明显减少, 该结果与磁场对相变温度的影响相一致. 另外通过X射线衍射分析发现, 强磁场诱发包晶反应生成相MnSb的c轴垂直于磁场方向取向, 而Mn₂Sb相的(311)面平行于磁场方向取向. 对不同冷速凝固的Mn-56.5 wt%Sb合金组织进行定量金相分析结果显示, 强磁场对合金凝固过程的作用效果受到冷却速度的影响. 随着冷却速度的增加, 强磁场对该合金凝固组织中MnSb相的相对含量变化影响效果减弱. 关键词： 强磁场 包晶合金 凝固 相变温度     

Mg-Cu-Ag-B熔体中MgB_2相析出研究

采用高频感应熔炼技术,对化学式为Mg50Cu75Ag3B20进行熔炼,获得多元合金。利用光学显微镜进行组织观察;扫描电子显微镜分析显微结构,能谱分析仪确定成分,差热分析仪进行相变的分析。结果表明,有尺寸约为10μm的MgB2晶体从合金熔体中析出。     

Phase field simulation of microstructure evolution in Fe-Cr-Co alloy during thermal magnetic treatment and step aging

The evolution of modulated structures in Fe-Cr-Co alloys during isothermal aging under an external magnetic field and multiple step aging was simulated based on a phase field method. In this simulation, the magnetic configuration during the decomposition was calculated by a micromagnetic method, and the chemical Gibbs energy function was calculated by the CALPHAD approach based on the experimental equilibrium phase diagram. The calculation results provide a quantitative microstructure change directly linked to the phase diagram and demonstrate obvious microstructure difference between isothermal aging and multiple aging. The ferromagnetic precipitates elongate along the direction of the external magnetic field. The simulated evolution and microstructure are in good agreement with the experimental results.     

A simulation study of microstructure evolution during solidification process of liquid metal Ni

A molecular dynamics simulation study has been performed for the microstructure evolution in a liquid metal Ni system during crystallization process at two cooling rates by adopting the embedded atom method (EAM) model potential. The bond-type index method of Honeycutt--Andersen (HA) and a new cluster-type index method (CTIM-2) have been used to detect and analyse the microstructures in this system. It is demonstrated that the cooling rate plays a critical role in the microstructure evolution: below the crystallization temperature $T_{\rm c}$, the effects of cooling rate are very remarkable and can be fully displayed. At different cooling rates of $2.0\times10^{13}$\,K\,$\cdot$\,s$^{-1}$ and $1.0\times10^{12}$\,K\,$\cdot$\,s$^{-1}$, two different kinds of crystal structures are obtained in the system. The first one is the coexistence of the hcp (expressed by (12 0 0 0 6 6) in CTIM-2) and the fcc (12 0 0 0 12 0) basic clusters consisting of 1421 and 1422 bond-types, and the hcp basic cluster becomes the dominant one with decreasing temperature, the second one is mainly the fcc (12 0 0 0 12 0) basic clusters consisting of 1421 bond-type, and their crystallization temperatures $T_{\rm c}$ would be 1073 and 1173\,K, respectively.