Influence of oxidation state of phosphorus on the thermal and flammability of polyurea and epoxy resin

The focus of this study is an investigation of the effect of oxidation state of phosphorus in phosphorus-based flame retardants on the thermal and flame retardant properties of polyurea and epoxy resin. Three different oxidation states of phosphorus (phosphite, phosphate and phosphine oxide) additives, with different thermal stabilities at a constant phosphorus content (1.5 wt.%) have been utilized. Thermal and flame retardant properties were studied by TGA and cone calorimetry, respectively. The thermal stability of both polymers decreases upon the incorporation of phosphorus flame retardants irrespective of oxidation state and a greater amount of residue was observed in the case of phosphite. Phosphate was found to be better flame retardant in polyurea, whereas phosphite is suitable for epoxy resin. Phosphite will react with epoxy resin by trans-esterification, which is demonstrated by FTIR and ³¹P NMR. Further, TG–FTIR and XPS studies also provide information on flame retardancy of both polymers with phosphorus flame retardants.     

Flame photometric detection inside of a capillary gas chromatography column

A novel micro-flame photometric detector (FPD) employing a miniature counter-current flame is described. The micro-FPD flame, encompassing a volume of about 30 nL, is operated inside the end of a capillary gas chromatography column (i.e. on-column) or inside of a quartz capillary after the column (i.e. post-column). Either air or oxygen can support a hydrogen flame in the device, although oxygen is far preferable. The detector can be operated for several hours without any observed degradation in performance or flame stability. The optimal gas flows established for the detection of sulfur and phosphorus are in the range of 4 mL min(-1) of oxygen and 9 to 13 mL min(-1) of hydrogen. The fuel-rich micro-FPD flame generates chemiluminescent blue S2* emission for sulfur and green HPO* emission for phosphorus, similar to a conventional FPD. Sulfur response in the micro-FPD is quadratic over nearly 3 orders of magnitude while that of phosphorus is linear over nearly 5 orders of magnitude. The micro-FPD detection limit for sulfur is 1 x 10(-9) g S s(-1), and that of phosphorus is 2 x 10(-10) g P s(-1). The properties established for the initial prototype of the micro-FPD make this counter-current flame method potentially suitable for integration with on-chip gas chromatography or other micro-analytical devices where flame-based detection methods are desirable.     

Red phosphorus acts as second acid source to form a novel intumescent-contractive flame-retardant system on ABS

A novel halogen-free flame retardant prepared by poly(p-ethylene terephthalamide) and ammonium polyphosphate (APP) on acrylonitrile–butadiene–styrene (ABS) resin has a good flame retardancy when loading is 30 %; but, once the mass fraction is <30 %, the system does not maintain outstanding flame retardancy. To improve the efficiency of this kind of flame retardant and LOI values, higher thermal stability acid source-red phosphorus is introduced. It is found that a little quantity of red phosphorus will improve the flame retardancy of ABS remarkably and will change the process of charring; when the mass fractions of APP, PPTA, and red phosphorus are only 15, 5, and 2 %, respectively, though the LOI of flame-retardant ABS is 27, UL-94 vertical burning test still reach V-0. Thermogravimetric analysis data show that red phosphorus changes the thermal degradation behavior of IFR-ABS system, shrink digital photo display system, and yield more stable residue at higher temperature; Fourier transform infrared results and scanning electron microscopic micrographs show that red phosphorus can catalyze the charring and form much denser char to improve the flame-retardant performance of the materials.     

Synthesis and flammability of copolyisophthalamides. I. With phosphorus groups in the main chain

The influence of certain phosphorus substituted (OH, OMe, Me) 3,3'-diphenylphosphine oxides on flammability and thermal stability of 1,3-phenylene isophthalamide copolymers was investigated. Introduction of the above phosphorus groups along the backbone of poly(1,3-phenylene isophthalamide) was performed in a random manner to a degree of ca. 5-15 mol %. From the limiting oxygen index (LOI) measurements on copolymers, it was found that the diphenylphosphinic acid group has the highest flame retardance efficiency with an increase of LOI 44-56%. From thermogravimetric analysis (TGA), it was found that the action of phosphorus groups is limited in the solid phase, increasing the char yield to 27-42%. This was attributed to crosslinking reactions at the stage of amide bond decomposition. © 1992 John Wiley & Sons, Inc.     

Synthesis and performance of cyclic phosphorus-containing flame retardants

A series of organo-cyclic phosphorus compounds were synthesized in an attempt to find an efficient flame retardant (FR) for acrylonitrile-butadiene-styrene (ABS). The success of synthesis was confirmed by ¹H and ³¹P NMR. Thermogravimetric analysis (TGA) results reveal that cyclic phosphorus compounds synthesized in this study show almost one step degradation between 250 and 400 °C and are believed to work in the vapour phase rather than in the condensed phase. From UL-94 test, V-0 rating was achieved at 15-35 wt% loading of cyclic or cyclic alkyl phosphonate FR and no rating at 35 wt% loading of cyclic phosphate for ABS. On the other hand, a much lower loading (7.5%) was needed to obtain V-0 rating for polycarbonate when 3,9-diphenyl-3,9-dioxa-2,4,8,10-tetraoxa-3,9-diphosphaspiro-5,5-undecane (PBPP) was added as FR. All the results show that the flame retarding effect is strongly dependent on the P content of the FR incorporated. The flame retardant mechanism of cyclic phosphorus compounds is also discussed.     

Thermal and physical properties of flame-retardant epoxy resins containing 2-(6-oxido-6H-dibenz〈c,e〉〈1,2〉oxaphosphorin-6-yl)-1,4-naphthalenediol and cured with dicyanate ester

2-(6-oxido-6H-dibenz(c,e)(1,2)oxaphosphorin-6-yl)-1,4-naphthalenediol (DOPONQ) was prepared by the addition reaction of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) with 1,4-naphthoquinone. The phosphorus-containing diol (DOPONQ) was used as a reactive flame retardant by an advancement reaction with the diglycidyl ether of bisphenol-A epoxy (DGEBA) resin at various stoichiometric ratios. DOPONQ-containing advanced epoxy was separately cured with various dicyanate esters to form flame-retardant epoxy/cyanate ester systems. The effect of the phosphorus content and dicyanate ester structure on the curing characteristic, glass transition temperature, dimensional stability, thermal stability, flame retardancy, and dielectric property was studied and compared with that of the control advanced bisphenol-A epoxy system. The DOPONQ-containing epoxy/cyanate ester systems exhibited higher glass transition temperatures as well as better thermal dimensional and thermal degradation stabilities. The flame retardancy of the phosphorus-containing epoxy/dicyanate ester system increased with the phosphorus content, and a UL-94 V-0 rating could be achieved with a phosphorus content as low as 2.1%.     

A mechanistic study of flame retardance of novel copolyester phosphorus containing linked pendant groups by TG/XPS/direct Py-MS

The flame retardant mechanism of the copolyester phosphorus containing linked pendant groups was investigated by thermogravimetric （TG）, X-ray photoelectron spectroscopy （XPS） and direct insertion probe pyrolysis mass spectrometry （DP-MS） technique. TG results show that the incorporation of phosphorus containing unit linked pendant groups can destabilize the copolyester due to the cleavage of P-CH2 bond, and phosphorus containing units cannot promote the char-formation of the copolyester during the thermal degradation of the copolyester. XPS spectra indicate that with the increase of the temperature, the P-CH2 bonds of the copolyester break down gradually, the concentration of phosphorus in the condensed phase products decrease gradually and the chemical state of phosphorus does not change in the temperature of 250-380 ℃. Direct pyrolysis MS suggests that the P-CH2 bonds cleavage occurs at pendant groups and species containing phosphorus can volatilize into the gas phase. A flame retardant mechanism is proposed for the gas phase mode of action of the halogen-free copolyester phosphorus containing linked pendant groups.     

水中重点有机磷农药的毛细管气相色谱法测定

研究建立了气相色谱－火焰光度检测器（GC－FPD）法测定水中14种有机磷农药的分析方法,在选定的色谱条件下,14种有机磷农药在18min内得以很好的分离。在该方法下,14种有机磷农药的精密度良好,其中12种有机磷农药的加标回收率为92％－114.6％。     

Intrinsically flame retardant epoxy resin - Fire performance and background - Part II

The flame retardant mechanism of a newly synthesized phosphorus-containing reactive amine, which can be used both as crosslinking agent in epoxy resins and as flame retardant, was investigated. The mode of action and degradation pathway were investigated by in situ analysis of the gases evolved during the degradation by thermogravimetric measurements coupled online with infrared (TG-EGA-FTIR) and mass spectroscopy (TG/DTA-EGA-MS) and by solid residue analysis by infrared (ATR) spectroscopic methods and X-ray photoelectron spectroscopy (XPS). It was observed that the main difference in the degradation of the reference and the flame retardant system is that the degradation of the latter begins at lower temperature mainly with the emission of degradation products of the phosphorus amine, which act as flame retardants in the gas phase slowing down the further degradation steps. At the high temperature degradation stage the solid phase effect of the phosphorus prevails: the formation of phosphorocarbonaceous intumescent char results in a mass residue of 23.4%. The ratio of phosphorus acting in gas phase and solid phase, respectively, was determined on the basis of thermogravimetric and XPS measurements.     

Graphite Oven Flame Analysis: Application to Phosphorus Analysis

Abstract

A graphite furnace has been coupled to a flame photometer as a means of analyzing for phosphorus. An analysis is accomplished by adding a phosphorus sample to the furnace, drying it, vaporizing it into a stream of nitrogen, mixing the stream of nitrogen with air, and drawing part of the nitrogen/air/sample into a fuel-rich hydrogen-air flame. The resulting POH emission is simultaneously recorded and integrated. This system has a detection limit of 0.001 mg/liter phosphorus for a 100 microliter sample of H₃PO₄. Response is linear over four orders of magnitude. Calcium and ferric ions depress phosphorus emission, however, the interference is less severe than previous systems for determining phosphorus by flame photometry. The relative standard deviation on repeat measurements of the same sample is better than 3%.     

A Thermogravimetric Study of Cotton Fabric Flame‐Retardancy by Means of Impregnation with Red Phosphorus

The effect of red phosphorus was found to be effective for flame‐retardancy of a pure cotton fabric. The laundered bone‐dried weighed samples were impregnated with red phosphorus at suitable concentrations. Vertical flame spread test was accomplished. The optimum add‐on value to impart flame‐retardancy onto cotton fabric was determined around 3.95 g of red phosphorus per 100 g of fabric. TG/DTG curves of treated samples showed a well‐timed weight loss occurred with regard to untreated specimens. This illustrates the sufficiency of impregnation and support its catalytic action on flame‐retardancy, which is compliance with data obtained via flammability test. The results are in favor of "Chemical Action Theory", "Gas Theory" and "Condensed Phase Retardation".     

Flame‐retardant performance and mechanism of epoxy thermosets modified with a novel reactive flame retardant containing phosphorus,nitrogen, and sulfur

A novel phosphorus‐containing, nitrogen‐containing, and sulfur‐containing reactive flame retardant (BPD) was successfully synthesized by 1‐pot reaction. The intrinsic flame‐retardant epoxy resins were prepared by blending different content of BPD with diglycidyl ether of bisphenol‐A (DGEBA). Thermal stability, flame‐retardant properties, and combustion behaviors of EP/BPD thermosets were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limited oxygen index (LOI) measurement, UL94 vertical burning test, and cone calorimeter test. The flame‐retardant mechanism of BPD was studied by TGA/infrared spectrometry (TGA‐FTIR), pyrolysis‐gas chromatography/mass spectrometry (Py‐GC/MS), morphology, and chemical component analysis of the char residues. The results demonstrated that EP/BPD thermosets not only exhibited outstanding flame retardancy but also kept high glass transition temperature. EP/BPD‐1.0 thermoset achieved LOI value of 39.1% and UL94 V‐0 rating. In comparison to pure epoxy thermoset, the average of heat release rate (av‐HRR), total heat release (THR), and total smoke release (TSR) of EP/BPD‐1.0 thermoset were decreased by 35.8%, 36.5% and 16.5%, respectively. Although the phosphorus content of EP/BPD‐0.75 thermoset was lower than that of EP/DOPO thermoset, EP/BPD‐0.75 thermoset exhibited better flame retardancy than EP/DOPO thermoset. The significant improvement of flame retardancy of EP/BPD thermosets was ascribed to the blocking effect of phosphorus‐rich intumescent char in condensed phase, and the quenching and diluting effects of abundant phosphorus‐containing free radicals and nitrogen/sulfur‐containing inert gases in gaseous phase. There was flame‐retardant synergism between phosphorus, nitrogen, and sulfur of BPD.     

Gas–condensed phase flame-retardant mechanisms of tris(3-nitrophenyl) phosphine/triphenyl phosphate/ABS

Journal of Thermal Analysis and Calorimetry - Tris(3-nitrophenyl) phosphine (NPPh3), a flame retardant containing phosphorus and nitro group, is synthesized. And a novel flame retardant loading...     

Synthesis and applications of biscyclic phosphorus flame retardants

The influence of structural effects of organo-phosphorus flame retardants (FRs) on their flame retardant action was investigated. A series of spirobisphosphorus compounds including 3,9-dibutyl-3,9-dioxo-2,4,8,10-tetraoxa-3,9-diphosphaspiro-5,5-undecane were prepared using various synthetic methods such as the Arbuzov reaction. The chemical structure of the product was confirmed by ¹H and ³¹P NMR. Thermogravimetric analysis (TGA) results reveal that these cyclic phosphorus compounds show a single step degradation in the range of 250-400 °C and act in the gas phase rather than in the condensed phase. The obtained products were blended with an acrylonitrile-butadiene-styrene copolymer (ABS) or polycarbonate (PC) and their flame retardant behavior was evaluated using a UL-94 vertical test. V-0 ratings are achieved at 15-35 wt% loading of FR for ABS and at a much lesser amount of loading for PC. In both cases, it is apparent that the flame retardancy is strongly dependent on the P content of the flame retardant.     

Influence of phosphorus valency on thermal behaviour of flame retarded polyurethane foams

This paper reports decomposition/pyrolysis studies of polyurethane (PU) rigid foams containing phosphinate, phosphonate or phosphate as flame retardant in order to study the effect of phosphorus oxidation state on their gas and/or solid phase action. The flame retardants analyzed were aluminium phosphinate (IPA), dimethylpropanphosphonate (DMPP), triethylphosphate (TEP) and ammonium polyphosphate (APP), which differ in oxidation state and/or decomposition temperature. Gases evolved during TGA analyses as well as solid residues have been studied by means of MS and FTIR.The results show that phosphorus flame retardants which significantly lose weight at temperatures lower than those of neat PU foams act in the gas phase irrespective of their valency: indeed, they are completely volatilized before polymer decomposition starts and thus no interaction between flame retardant and polymer can be expected. The effect of phosphorus oxidation state becomes important when flame retardant decomposition takes place in the same temperatures range as neat polymer. In this case, it seems that at lower P oxidation state (+1) a combined gas and solid phase action takes place while at higher P oxidation state (+5) only solid phase action was observed.     

Effects of post-treatment on crystallization behavior of glass fiber-reinforced polyamide 66 composite with red phosphorus flame retardant

Journal of Thermal Analysis and Calorimetry - Glass fiber-reinforced polyamide 66 composite with red phosphorus flame retardant (PA66-GF FR (RP)) has excellent strength and flame retardant...     

Synergistic effect of red phosphorus, novolac and melamine ternary combination on flame retardancy of poly(oxymethylene)

New flame retardant system for poly(oxymethylene) (POM) has been studied. The combination of red phosphorus with novolac and melamine was found to act as an effective flame retardant of POM. The base POM exhibited very low limiting oxygen index (LOI) value of 15.3, while the flame retarded POM gave remarkably high LOI value of 37.5 and UL94 V-1 ranking without dripping at 0.8 mm thickness. The results of cone calorimetry, thermogravimetry and FTIR analysis suggested that the flame retarding mechanism is the intumescent char formation in the condensed phase. Novolac having a phenolic hydroxyl group is miscible with POM, and in the flaming process, red phosphorus yields phosphine and its acidic product such as phosphoric acid due to hydrolysis and oxidation reactions. In addition, all of novolac, melamine and phosphine are able to readily react with formaldehyde generated from POM during burning to give the reinforced and cross-linked char network through the polyaddition and polycondensation reactions. Therefore, the red phosphorus/novolac/melamine ternary combination system could synergistically promote the high flame retardancy of POM without the flaming drips.     

Synergistic effect between solid wastes and intumescent flame retardant on flammability and smoke suppression of thermoplastic polyurethane composites

Phosphorus tailings and fly ash both are solid wastes and do harm to the environment. Here, they were added into thermoplastic polyurethane (TPU) matrices together with intumescent flame retardants (IFR), and the synergistic effects between IFR and phosphorus tailings or fly ash for improving the flame retardancy of TPU were investigated. The cone calorimeter test (CCT) results indicated that adding phosphorus tailings or fly ash substitute for part of IFR could obtain a better flame retardant effect. The peak heart release rate (PHRR) of TPU/25 wt% IFR composites exhibited a reduction of 77% than that of neat TPU, and the total smoke production presented a reduction of 16%. However, the PHRR value and total smoke production of the sample TPU/20 wt% IFR/5 wt% phosphorus tailings were reduced by 91% and 57%, respectively, compared to that of neat TPU. The dense char promoted by the presence of IFR and phosphorus tailings or fly ash delayed the diffusion of volatile pyrolysis products and transmission of heat and oxygen to the underlying material. Therefore, a certain amount of phosphorus tailings or fly ash can be used as synergistic agents with IFR to enhance the fire safety of TPU materials. From another aspect, it also provides a promising way for recycling use of phosphorus tailings and fly ash.     

一种无卤阻燃ABS体系的阻燃性能研究

ABS是本世纪40年代发展起来的通用型热塑性材料[1],它有良好的力学性能,耐化学腐蚀、易加工等优点[2-6].     

含亚胺结构新型磷-氮协效阻燃化合物的合成及对环氧树脂的阻燃作用

采用醛胺缩合反应,以4-(5,5-二甲基-1,3-二氧杂环己内磷酰基)苯甲醛(PCHO)分别与对苯二胺、乙二胺反应合成两种磷酸酯-亚胺双官能化合物阻燃剂(FR:N¹,N⁴-二[4-(5,5-二甲基-1,3-二氧杂环己内磷酰氧基)苯基亚甲基]-1,4-苯二胺(PNB)和N¹,N²-二[4-(5,5-二甲基-1,3-二氧杂环己内磷酰氧基)苯基亚甲基]-1,2-乙二胺(PNE)),研究了FR对4,4'-二氨基二苯砜(DDS)固化双酚A二缩水甘油醚型环氧树脂(DGEBA)体系的阻燃作用及阻燃机理。 研究发现FR的引入显著提高了DGEBA/DDS在700 ℃时的残炭率(R_c),同时提升了材料的阻燃性能,其中以乙二胺合成的PNE阻燃性能显著优于以苯二胺合成的PNB。 当磷添加质量分数为1.5%时,PNE-1.5/DGEBA/DDS在N₂气下的R_c为35.1%,在空气下的R_c为14.4%,极限氧指数(LOI)为33.2%,并可达阻燃等级UL-94最高阻燃级别V-0级。 同时,PNE-1.5/DGEBA/DDS相较于DGEBA/DDS保持了弯曲强度和76%以上的冲击强度,机械性能显著优于PNB-1.5/DGEBA/DDS。 通过阻燃机理分析FR在DGEBA/DDS体系中具有凝聚相、气相及磷-氮协效共同作用的阻燃特点。 磷酸酯-亚胺双官能团化合物FR对环氧树脂体系具有良好的阻燃作用,其中PNE阻燃效率高、机械性能负面影响小,具有潜在应用价值。