Effects of rugged nanoprotrusions on the surface hydrophobicity and water adhesion of anisotropic micropatterns

A facile laser-etching method was used for the one-step creation of various controllable dimensions of anisotropic micropatterns consisting of an alternating arrangement of microgrooves and microstripes with rugged nanoprotrusions, which after modified with fluoroalkylsilane reagent, showed perfect isotropic superhydrophobicity without apparent CA hystereses, water adhesion, and drag resistance, other than the conventional view of anisotropic surface microstructures with anisotropic surface dewetting. The detailed experiments and analyses have indicated that the introduction of the rugged nanoprotrusions on the surface of microstripes provided ideal 3D roughness, which could not only enhance the apparent contact angles close to 180 degrees by the "point" contact fashion to maximally reduce the liquid-solid contact area but, most importantly, make droplets easily roll off the surface without apparent CA hysteresis by regulating the triple-phase contact line (TCL) to become extremely discrete. These findings would be helpful in understanding the role of complex micro- and nanostructures on natural superhydrophobic biosurfaces and guiding the design of perfect artificial superhydrophobic materials for technological innovations such as the raindrop easy-cleaning, aquatic super-floating, and drag-reducing coatings.     

Facile preparation of superhydrophobic coatings by sol-gel processes

Different organic/inorganic compositions and deposition methods were used to prepare superhydrophobic surfaces using metal alkoxides and the sol-gel process. Both surface roughness and composition had to be adjusted in order to obtain very high contact angles and low contact angle hysteresis as a necessary requirement for superhydrophobicity. Multilayer samples with a fluorinated organic-inorganic top layer showed water contact angles of about 157 degrees with low hysteresis (2 degrees ). Water drops rolled easily off their surface at a tilt angle as low as 4 degrees .     

UV and thermally stable superhydrophobic coatings from sol-gel processing

A method for the preparation of inorganic superhydrophobic silica coatings using sol-gel processing with tetramethoxysilane and isobutyltrimethoxysilane as precursors is described. Incorporation of isobutyltrimethoxysilane into silica layers resulted in the existence of hydrophobic isobutyl surface groups, thereby generating surface hydrophobicity. When combined with the surface roughness that resulted from sol-gel processing, a superhydrophobic surface was achieved. This surface showed improved UV and thermal stability compared to superhydrophobic surfaces generated from polybutadiene by plasma etching. Under prolonged UV tests (ASTM D 4329), these surfaces gradually lost superhydrophobic character. However, when the as-prepared superhydrophobic surface was treated at 500 degrees C to remove the organic moieties and covered with a fluoroalkyl layer by a perfluorooctylsilane treatment, the surface regained superhydrophobicity. The UV and thermal stability of these surfaces was maintained upon exposure to temperatures up to 400 degrees C and UV testing times of 5500 h. Contact angles remained >160 degrees with contact angle hysteresis approximately 2 degrees.     

Creation of low hysteresis superhydrophobic paper by deposition of hydrophilic diamond-like carbon films

The creation of low hysteresis superhydrophobic paper is reported using a combination of oxygen plasma etching and plasma deposition of an 80 nm non-fluorinated, hydrophilic diamond-like carbon (DLC) coating. The DLC has an equilibrium (flat surface) contact angle (θ _e ) of 68.2° ± 1.5°, which is well below the 90° contact angle that is typically believed to be a prerequisite for superhydrophobicity. Coating of paper substrates with the DLC film yields an advancing contact angle of 124.3° ± 4.1°, but the surface remains highly adhesive, with a receding contact angle <10°. After 60 min of plasma etching and DLC coating, a low hysteresis, superhydrophobic surface is formed with an advancing contact angle of 162.0° ± 6.3° and hysteresis of 8.7° ± 1.9°. To understand the increase in contact angle and decrease in hysteresis, atomic force microscopy and optical profilometry studies were performed. The data demonstrates that while little additional nanoscale roughness is imparted beyond the first 5 min of etching, the roughness at the microscale continually increases. The hierarchical structure provides the appropriate roughness to create low hysteresis superhydrophobic paper from a hydrophilic coating.     

Fabrication of Superhydrophobic Surfaces of Cellulose Sheets by Creating Biomimic Structures

The biodegradable superhydrophobic cellulose sheets were fabricated by simple dissolution, controllable crystallization, coagulation, and Teflon dip-coat. The surface morphology of the superhydrophobic regenerated cel- lulose sheets is similar to that of the natural lotus leaves consisting of hierarchical micro/nano structures. The pre- pared cellulose sheets exhibit a remarkable suoerhvdroohobicity and satisfactory long-term chemical stabilitv.     

3-D thermodynamic analysis of superhydrophobic surfaces

Some microtextured surfaces strongly repel water. In particular, surfaces with contact angle (CA) higher than 150 degrees are called superhydrophobic surfaces and many studies to obtain such surfaces have been reported. However, none of them could be a guide to achieve superhydrophobicity and the thermodynamic mechanisms are not well understood. In this study, two types of 3-D models--pillar-textured surfaces and cavity surfaces--were selected and thermodynamically analyzed focusing on the surface free energy. By calculations, equilibrium CA, free energy wall (FEW), and CA hysteresis are obtained. Based on these calculations, the factors to determine the sliding angle are indicated. Additionally, based on these results, one example of the optimal geometry for superhydrophobic surfaces is proposed.     

Electrospun poly(styrene-block-dimethylsiloxane) block copolymer fibers exhibiting superhydrophobicity

Block copolymer poly(styrene-b-dimethylsiloxane) fibers with submicrometer diameters in the range 150-400 nm were produced by electrospinning from solution in tetrahydrofuran and dimethylformamide. Contact angle measurements indicate that the nonwoven fibrous mats are superhydrophobic, with a contact angle of 163 degrees and contact angle hysteresis of 15 degrees . The superhydrophobicity is attributed to the combined effects of surface enrichment in siloxane as revealed by X-ray photoelectron spectroscopy and surface roughness of the electrospun mat itself. Additionally, the fibers are shown by transmission electron microscopy to exhibit microphase-separated internal structures. Calorimetric studies confirm the strong segregation between the polystyrene and poly(dimethylsiloxane) blocks.     

One-step controllable fabrication of superhydrophobic surfaces with special composite structure on zinc substrates

Stable superhydrophobic platinum surfaces have been effectively fabricated on the zinc substrates through one-step replacement deposition process without further modification or any other post-treatment procedures. The fabrication process was controllable, which could be testified by various morphologies and hydrophobic properties of different prepared samples. By conducting SEM and water CA analysis, the effects of reaction conditions on the surface morphology and hydrophobicity of the resulting surfaces were carefully studied. The results show that the optimum condition of superhydrophobic surface fabrication depends largely on the positioning of zinc plate and the concentrations of reactants. When the zinc plate was placed vertically and the concentration of PtCl(4) solution was 5 mmol/L, the zinc substrate would be covered by a novel and interesting composite structure. The structure was composed by microscale hexagonal cavities, densely packed nanoparticles layer and top micro- and nanoscale flower-like structures, which exhibit great surface roughness and porosity contributing to the superhydrophobicity. The maximal CA value of about 171° was obtained under the same reaction condition. The XRD, XPS and EDX results indicate that crystallite pure platinum nanoparticles were aggregated on the zinc substrates in accordance with a free deposition way.     

Preparation of superhydrophobic silicon oxide nanowire surfaces

The paper reports on the preparation of superhydrophobic amorphous silicon oxide nanowires (a-SiONWs) on silicon substrates with a contact angle greater than 150 degrees by means of surface roughness and self-assembly. Nanowires with an average mean diameter in the range 20-150 nm and 15-20 microm in length were obtained by the so-called solid-liquid-solid (SLS) technique. The porous nature and the high roughness of the resulting surfaces were confirmed by AFM imaging. The superhydrophobicity resulted from the combined effects of surface roughness and chemical modification with fluorodecyl trichlorosilane.     

UVO-tunable superhydrophobic to superhydrophilic wetting transition on biomimetic nanostructured surfaces

A novel strategy for a tunable sigmoidal wetting transition from superhydrophobicity to superhydrophilicity on a continuous nanostructured hybrid film via gradient UV-ozone (UVO) exposure is presented. Along a single wetting gradient surface (40 mm), we could visualize the superhydrophobic (thetaH2O > 165 degrees and low contact angle hysteresis) transition (165 degrees > thetaH2O > 10 degrees ) and superhydrophilic (thetaH2O < 10 degrees within 1 s) regions simply through the optical images of water droplets on the surface. The film is prepared through layer-by-layer assembly of negatively charged silica nanoparticles (11 nm) and positively charged poly(allylamine hydrochloride) with an initial deposition in a fractal manner. The extraordinary wetting transition on chemically modified nanoparticle layered surfaces with submicrometer- to micrometer-scale pores represents a competition between the chemical wettability and hierarchical roughness of surfaces as often occurs in nature (e.g., lotus leaves, insect wings, etc).     

Aligned silicon carbide nanowire crossed nets with high superhydrophobicity

Aligned silicon carbide nanowire crossed nets (a-SiCNWNs) were directly synthesized by using a vapor-solid reaction at 1100 degrees C. Zinc sulfide was used as catalyst to assist the growth of a-SiCNWNs with small size and crystal structure. After functionalization with perfluoroalkysilane, a-SiCNWNs showed excellent superhydrophobic property with a high water contact angle more than 156 +/- 2 degrees , compared to random nanowires (147 +/- 2 degrees ) and pure silicon wafers (101 +/- 2 degrees ). The topographic roughness and chemical modification with CF 2/CF 3 groups contributed the better superhydrophobicity. Furthermore, the as-grown SiCNWNs can be scraped off and coated on other substrates such as pure silicon wafers. The novel nanowire coating with good superhydrophobicity displays extensive applications in silicon-related fields such as solar cells, radar, etc.     

Superhydrophobicity on two-tier rough surfaces fabricated by controlled growth of aligned carbon nanotube arrays coated with fluorocarbon

Considerable effort has been expended on theoretical studies of superhydrophobic surfaces with two-tier (micro and nano) roughness, but experimental studies are few due to the difficulties in fabricating such surfaces in a controllable way. The objective of this work is to experimentally study the wetting and hydrophobicity of water droplets on two-tier rough surfaces for comparison with theoretical analyses. To compare wetting on micropatterned silicon surfaces with wetting on nanoscale roughness surfaces, two model systems are fabricated: carbon nanotube arrays on silicon wafers and carbon nanotube arrays on carbon nanotube films. All surfaces are coated with 20 nm thick fluorocarbon films to obtain low surface energies. The results show that the microstructural characteristics must be optimized to achieve stable superhydrophobicity on microscale rough surfaces. However, the presence of nanoscale roughness allows a much broader range of surface design criteria, decreases the contact angle hysteresis to less than 1 degrees , and establishes stable and robust superhydrophobicity, although nanoscale roughness could not increase the apparent contact angle significantly if the microscale roughness dominates.     

Preparation and photocatalytic wettability conversion of TiO2-based superhydrophobic surfaces

We present here a facile method for the preparation of TiO2-based superhydrophobic surfaces. It consists of two steps: (1) roughening of the TiO2 surface with a rf (radio frequency) plasma with CF4 as an etchant and (2) modification of the roughened TiO2 surface with an octadodecylphosphonic acid (ODP) monolayer. Plasma etching caused the thinning of the TiO2 film but at the same time enhanced its surface roughness. A discontinuous wedgelike surface microtexture was formed after etching for 30 s, which, after modification with a monolayer of ODP, showed Cassie-type water super-repellency with a contact angle (CA) hysteresis smaller than 2 degrees . The state of water super-repellency (water CA >165 degrees) could be converted to the state of superhydrophilicity (water CA approximately 0 degrees) by means of ultraviolet (UV) illumination as a result of the photocatalytic decomposition of the ODP monolayer by TiO2. Readsorption of ODP molecules leads directly to the recovery of water super-repellency.     

Construction of Renewable Superhydrophobic Surfaces via Thermally Induced Phase Separation and Mechanical Peeling

We report a simple preparation method of a renewable superhydrophobic surface by ther-mally induced phase separation (TIPS) and mechanical peeling. Porous polyvinylidene fluo-ride (PVDF) membranes with hierarchical structures were prepared by a TIPS process under different cooling conditions, which were confirmed by scanning electron microscopy and mer-cury intrusion porosimetry. After peeling off the top layer, rough structures with hundreds of nanometers to several microns were obtained. A digital microscopy determines that the surface roughness of peeled PVDF membranes is much higher than that of the original PVDF membrane, which is important to obtain the superhydrophobicity. Water contact angle and sliding angle measurements demonstrate that the peeled membrane surfaces display super-hydrophobicity with a high contact angle (152°) and a low sliding angle (7.2°). Moreover, the superhydrophobicity can be easily recovered for many times by a simple mechanical peel-ing, identical to the original superhydrophobicity. This simple preparation method is low cost, and suitable for large-scale industrialization, which may offer more opportunities for practical applications.     

Nanostructures increase water droplet adhesion on hierarchically rough superhydrophobic surfaces

Hierarchical roughness is known to effectively reduce the liquid-solid contact area and water droplet adhesion on superhydrophobic surfaces, which can be seen for example in the combination of submicrometer and micrometer scale structures on the lotus leaf. The submicrometer scale fine structures, which are often referred to as nanostructures in the literature, have an important role in the phenomenon of superhydrophobicity and low water droplet adhesion. Although the fine structures are generally termed as nanostructures, their actual dimensions are often at the submicrometer scale of hundreds of nanometers. Here we demonstrate that small nanometric structures can have very different effect on surface wetting compared to the large submicrometer scale structures. Hierarchically rough superhydrophobic TiO(2) nanoparticle surfaces generated by the liquid flame spray (LFS) on board and paper substrates revealed that the nanoscale surface structures have the opposite effect on the droplet adhesion compared to the larger submicrometer and micrometer scale structures. Variation in the hierarchical structure of the nanoparticle surfaces contributed to varying droplet adhesion between the high- and low-adhesive superhydrophobic states. Nanoscale structures did not contribute to superhydrophobicity, and there was no evidence of the formation of the liquid-solid-air composite interface around the nanostructures. Therefore, larger submicrometer and micrometer scale structures were needed to decrease the liquid-solid contact area and to cause the superhydrophobicity. Our study suggests that a drastic wetting transition occurs on superhydrophobic surfaces at the nanometre scale; i.e., the transition between the Cassie-Baxter and Wenzel wetting states will occur as the liquid-solid-air composite interface collapses around nanoscale structures. Consequently, water adheres tightly to the surface by penetrating into the nanostructure. The droplet adhesion mechanism presented in this paper gives valuable insight into a phenomenon of simultaneous superhydrophobicity and high water droplet adhesion and contributes to a more detailed comprehension of superhydrophobicity overall.     

Superhydrophobic surfaces and emerging applications: Non-adhesion,energy, green engineering

This paper provides a review of superhydrophobicity and related phenomena (superoleophobicity, omniphobicity, self-cleaning) induced by surface micro- and nanostructuring. The classical approaches to superhydrophobicity using the Young, Wenzel, and Cassie–Baxter models for the contact angle (CA) are presented. After that, the issues that are beyond the Wenzel and Cassie–Baxter theories are discussed, such as multiscale effects, 1D vs. 2D interactions, the effects of contact line, size of roughness details, curvature, and CA hysteresis dependence on roughness. New potential applications of superhydrophobicity are reviewed, such as new ways of energy transition, antifouling, and environment-friendly manufacturing.     

CaCO_3颗粒模板法制备聚合物超亲水/超疏水表面

以碳酸钙(CaCO3)颗粒层为模板,运用简单的热压和酸蚀刻相结合的方法制备聚合物超亲水/超疏水表面.首先在玻璃基底上均匀铺撒一层CaCO3颗粒,以此作为模板,通过热压线性低密度聚乙烯(LLDPE)使CaCO3颗粒均匀镶嵌在聚合物表面,获得了超亲水性质;进一步经酸蚀得到了具有微米和亚微米多孔结构的表面,其水滴静态接触角(WCA)可达(152.7±0.8)°,滚动角小于3°,具备超疏水性质.表面浸润性能和耐水压冲击性能研究表明该超疏水表面具有良好的稳定性和持久性.用同样工艺微模塑/酸蚀刻其它疏水性聚合物,得到类似结果.     

Contact angle hysteresis: surface morphology effects

Irradiation of metallic surfaces using ultra-short pulse laser results in a dual-scale structure. While metallic surfaces are superhydrophilic immediately after laser irradiation, prolonged exposure to air renders surfaces superhydrophobic due to surface reactions and deposition of carbonaceous materials onto the surface. In this work, we have fabricated a paraboloid microstructure, which is analyzed thermodynamically through the use of the Gibbs free energy to obtain the equilibrium contact angle and contact angle hysteresis. The effects of the geometrical details on maximizing the superhydrophobicity of the nanopatterned surface are also discussed in an attempt to design surfaces with desired and/or optimum wetting characteristics.     

Characterization of Plasma Polymerized Hexamethyldisiloxane Films Prepared by Arc Discharge

Herein, we present a simple method for fabricating plasma polymerized hexamethyldisiloxane films (pp-HMDSO) possessing superhydrophobic characteristics via arc discharge. The pp-HMDSO films were deposited on a soda–lime–silica float glass using HMDSO monomer vapor as a precursor. A detailed surface characterization was performed using scanning electron microscopy and atomic force microscopy. The growth process of the pp-HMDSO films was investigated as a function of deposition time from 30 to 300 s. The non-wetting characteristics of the pp-HMDSO films were evaluated by means of contact angle (CA) measurements and correlated with the morphological characteristics, as obtained from microscopy measurements. The deposited films were found to be nano-structured and exhibited dual-scale roughness with the static CA values close to 170°. Fourier transform infrared spectroscopy analysis was carried out to investigate chemical and functional properties of these films. Methyl groups were identified spectroscopically to be present within the pp-HMDSO films and were proposed to result in the low surface energy of material. The synergy between the dual-scale roughness and low surface energy resulted in the superhydrophobic characteristics of the pp-HMDSO films. A possible mechanism for the pp-HMDSO film formation is proposed.