高功率薄片激光介质温度与应力数值模拟

NdYAG薄片激光介质采用上表面二极管阵列泵浦,下表面冷却的工作方式,对NdYAG薄片激光介质和Cu冷却器建立了理论计算模型.分别计算了在不同泵浦面积的条件下薄片的温度分布和应力大小,薄片泵浦面积大小与应力的关系,以及在NdYAG薄片与Cu冷却器之间增加与NdYAG热膨胀系数相近的介质层材料对应力影响的关系.计算结果表明在泵浦功率密度、外界温度和冷却条件一致的情况下,泵浦光泵浦整个薄片时总体应力最小,应力主要是由于NdYAG薄片与Cu冷却器热膨胀系数不匹配而产生的,增加介质层能改变应力大小;泵浦光泵浦部分薄片时总体应力较大,应力主要是薄片泵浦区与非泵浦区温差造成的,与介质层无关.     

激光烧结石墨烯铜复合材料温度场有限元模拟

在激光烧结石墨烯增强铜基复合材料的过程中,了解瞬时温度场分布对优化工艺参数、控制烧结质量有重要作用。建立了激光烧结预涂在42CrMo基板上的石墨烯铜的混合粉末的有限元模型。研究了激光烧结过程温度场分布,熔池的几何参数以及烧结层与基体的冶金结合宽度。为了验证模拟结果,使用与模拟相同的参数进行了单道激光烧结的实验。研究表明,热传导、热辐射和相变潜热在激光烧结过程的温度场分布中起重要作用。实验结果与模拟结果较为一致。所以可以依据模拟结果预测实验的温度场分布和熔池几何参数,同时也可以据此优化激光烧结参数。     

激光熔覆TiC陶瓷涂层的组织和摩擦磨损性能研究

采用激光熔覆技术在TC4合金表面上制备了TiC陶瓷涂层,分析了熔覆层的微观组织,测试了熔覆层的硬度和摩擦磨损性能。结果表明:TiC激光熔覆层分为熔覆区和稀释区两个区域,熔覆区未受到基底的稀释,由TiC颗粒和TiC树枝晶组成;稀释区受到了基底的稀释,由TiC树枝晶和钛合金组成;TiC激光熔覆层的显微硬度在HV700~1500之间,明显地改善了TC4合金表面的摩擦和磨损性能。     

The epoxy-siloxane/Al composite coatings with low infrared emissivity for high temperature applications

Low infrared emissivity coatings with good thermal resistance were prepared by using epoxy-siloxane and aluminum as adhesive and pigment, respectively. The influence of chemical composition, surface texture, roughness and thickness on the infrared emissivity was systematically investigated. The detailed results of experimental investigation indicate that the cured composite coatings could possess low emissivity value. Due to reducing infrared absorption and forming uniform and compact char construction, the infrared emissivity decreases obviously. Both the surface roughness and thickness have a critical value, respectively. Too large roughness or thickness would not contribute to the decrease of the emissivity. Moreover, the composite coatings were tested for thermal stability in air to explore the effect of high-temperature environment on the emissivity. The results indicate that the composite coatings, still possessing low emissivity after the test, exhibit favorable thermal ageing and thermal shock resistance.     

Nanocrystalline growth and diagnostics of TiC and TiB2 hard coatings by pulsed laser deposition

Nanocrystalline coatings of TiC and TiB₂ were grown by pulsed laser deposition on Si(100) and on X155 steel at low substrate temperatures ranging from 40 °C to 650 °C. A pulsed KrF excimer laser was used with the deposition chamber at a base pressure of 10^-6 mbar. The morphology and structure of the films, studied with SEM, XRD, and TEM, showed that nanocrystalline films with a fine morphology of TiC and TiB₂ were deposited with a grain size of 10 nm-70 nm at all substrate temperatures. The growth of the polycrystalline coatings possessed a columnar morphology with a 𘜄¢ preferred orientation. The hardness of the coatings was determined to be 40 GPa and the elastic modulus, 240 GPa. The composition and the kinetics of the plume produced during the pulsed laser deposition of TiC and TiB₂ was studied under film growth conditions. The mass analysis of ions of the ejected material was performed by time-of-flight mass spectroscopy (TOF-MS) and showed the presence of Ti⁺ and C⁺ during TiC ablation and B⁺, B₂⁺, and Ti⁺ during TiB₂ ablation. The kinetic energies (KE) of the ions depended on the laser fluence which was between 0.5 eV and 340 eV. The kinetic energy and the evolution of the plasma was studied with a streak camera. The velocity of the plasma was of the order of 10⁶ cm/sec and was linearly dependent on the energy fluence of the laser. The emission spectroscopy of the plasma plume confirmed the atomic neutral and single excited species of Ti. These results show that coating growth basically occurs by the recombination of the ionic species at the surface of the substrate.     

Microstructure and wear properties of laser clad Cuss/Cr5Si3 metal silicide composite coatings

Wear resistant Cu-based solid solution (Cu_ss) toughened Cr₅Si₃ metal silicide composite coatings were fabricated on austenitic stainless steel AISI321 by laser cladding process. Due to the rapidly solidified microstructural characteristics and the excellent toughening effect of Cu_ss on Cr₅Si₃, the Cu_ss/Cr₅Si₃ coatings have outstanding wear resistance and low coefficient of friction under room temperature dry sliding wear test conditions coupling with hardened 0.45% C steel.     

高功率双包层光纤激光器受激拉曼散射和热效应的理论研究

 受激拉曼散射和热效应会限制光纤激光器功率的提高。利用高功率光纤激光器的速率方程和热传导方程,理论研究了双端泵浦和分布泵浦下双包层光纤激光器的受激拉曼散射和热效应,得到了光纤中的泵浦光、激光和斯托克斯光的功率分布,光纤激光器的输出特性以及光纤中的温度分布。分析表明,当泵浦功率增大到一定值时,光纤激光器中出现SRS,一部分激光功率会转移给斯托克斯光,影响激光功率进一步提高;与双端泵浦方式相比,分布泵浦下光纤激光器的斜率效率和最大输出功率相差不大,但是,光纤中的温度分布被有效地降低,因此,分布泵浦方式更为有效。     

高功率双包层光纤激光器受激拉曼散射和热效应的理论研究

受激拉曼散射和热效应会限制光纤激光器功率的提高。利用高功率光纤激光器的速率方程和热传导方程,理论研究了双端泵浦和分布泵浦下双包层光纤激光器的受激拉曼散射和热效应,得到了光纤中的泵浦光、激光和斯托克斯光的功率分布,光纤激光器的输出特性以及光纤中的温度分布。分析表明,当泵浦功率增大到一定值时,光纤激光器中出现SRS,一部分激光功率会转移给斯托克斯光,影响激光功率进一步提高;与双端泵浦方式相比,分布泵浦下光纤激光器的斜率效率和最大输出功率相差不大,但是,光纤中的温度分布被有效地降低,因此,分布泵浦方式更为有效。     

Microstructure and wear behaviors of laser clad NiCr/Cr3C2-WS2 high temperature self-lubricating wear-resistant composite coating

The high temperature self-lubricating wear-resistant NiCr/Cr₃C₂-30%WS₂ coating and wear-resistant NiCr/Cr₃C₂ coating were fabricated on 0Cr18Ni9 austenitic stainless steel by laser cladding. Phase constitutions and microstructures were investigated, and the tribological properties were evaluated using a ball-on-disc wear tester under dry sliding condition at room-temperature (17 °C), 300 °C and 600 °C, respectively. Results indicated that the laser clad NiCr/Cr₃C₂ coating consisted of Cr₇C₃ primary phase and γ-(Fe,Ni)/Cr₇C₃ eutectic colony, while the coating added with WS₂ was mainly composed of Cr₇C₃ and (Cr,W)C carbides, with the lubricating WS₂ and CrS sulfides as the minor phases. The wear tests showed that the friction coefficients of two coatings both decrease with the increasing temperature, while the both wear rates increase. The friction coefficient of laser clad NiCr/Cr₃C₂-30%WS₂ is lower than the coating without WS₂ whatever at room-temperature, 300 °C, 600 °C, but its wear rate is only lower at 300 °C. It is considered that the laser clad NiCr/Cr₃C₂-30%WS₂ composite coating has good combination of anti-wear and friction-reducing capabilities at room-temperature up to 300 °C.     

激光辐照下旋转柱壳温度场的数值模拟

 采用有限元方法数值模拟在连续激光辐照下旋转柱壳温度场的变化和分布情况,并分析了热性能参数对温度场造成的影响,同时还比较分析了不同旋转频率对柱壳温度场分布的影响。结果表明,激光作用下旋转柱壳的温升大大低于静止柱壳的温升, 外表面温度呈现出与旋转频率相符的周期性上升过程,而内表面温升由于热传导的原因在较小频率下才表现出这种周期性,当频率增大到一定值时,内表面温升不出现周期性的台阶而是曲线上升。     

激光辐照下旋转柱壳温度场的数值模拟

采用有限元方法数值模拟在连续激光辐照下旋转柱壳温度场的变化和分布情况,并分析了热性能参数对温度场造成的影响,同时还比较分析了不同旋转频率对柱壳温度场分布的影响。结果表明,激光作用下旋转柱壳的温升大大低于静止柱壳的温升, 外表面温度呈现出与旋转频率相符的周期性上升过程,而内表面温升由于热传导的原因在较小频率下才表现出这种周期性,当频率增大到一定值时,内表面温升不出现周期性的台阶而是曲线上升。     

纤维增强复合材料激光烧蚀效应的数值模拟

考虑材料的热解、氧化、相变及辐射和内外对流换热等物理过程,给出了激光烧蚀纤维增强复合材料的物理模型及数学模型。以碳纤维/环氧树脂复合材料为例,编程计算了材料的激光烧蚀过程,计算结果与实验结果符合得较好。计算结果表明：考虑复合材料的内对流时得到的结果更准确;较强功率密度激光辐照时,氧化对烧蚀的贡献可以忽略;功率密度一定时,烧蚀质量随时间近似为线性变化,功率密度越高,烧蚀效率越高。以辐照结束时背表面温度及烧蚀质量为目标物理量,对烧蚀过程做了参数敏感性分析,结果表明：热容及热导率对背表面温度的影响较大;树脂含量对烧蚀质量的影响较大,但其相对敏感度随激光功率密度增加而下降;激光功率密度超过1 kW/cm2时,辐射系数对烧蚀质量影响较大,但其相对敏感度随激光功率密度增加而下降。     

高功率激光系统中近场滤波设计与理论模拟

基于经典耦合波理论,分析了透射型体Bragg光栅的衍射特性,建立了透射型体Bragg光栅的设计体系。采用带有调制的超高斯光束,对高功率激光系统的近场滤波进行了理论模拟,采用软化因子、近场调制度、近场对比度分析了输出光束的近场质量,采用功率谱密度函数分析了近场滤波对不同空间频率的滤除能力。研究结果表明,近场滤波对0.3～2.0mm-1的中、高频调制具有显著的滤除作用。     

高功率激光系统中近场滤波设计与理论模拟

基于经典耦合波理论,分析了透射型体Bragg光栅的衍射特性,建立了透射型体Bragg光栅的设计体系。采用带有调制的超高斯光束,对高功率激光系统的近场滤波进行了理论模拟,采用软化因子、近场调制度、近场对比度分析了输出光束的近场质量,采用功率谱密度函数分析了近场滤波对不同空间频率的滤除能力。研究结果表明,近场滤波对0.3~2.0 mm-1的中、高频调制具有显著的滤除作用。     

Microstructure and wear resistance of laser clad cobalt-based alloy multi-layer coatings

Multi-layer Co-based alloy (HMSP 2537) were deposited on Ni-based superalloy plate with a TJ-TL-T5000 type CO₂ laser. Sections of such coatings were examined to reveal their microstructure and phase composition using optical microscope, scanning electron microscope (SEM), and X-ray diffractometer (XRD). The hardness and wear resistance of the coatings were tested. The results showed that the prime phase (γ-Co dendrite) and other phases, such as CrNi, Co₇W₆, and Cr₂₃C₆ existed in the coatings. Dendrite or cellular microstructures were observed perpendicular to the interface, and coarsening microstructures were obtained as more layers deposited. Dendrite paralleling to laser scan speed was also found near the top surface of the last layer. Fine microstructures of γ-Co dendrite and lamellar eutectic in inter-dendritic regions strengthened the coatings. Microhardness and wear resistance of the coatings were much higher than that of substrate but slightly decreased with layers increased.     

高功率环形激光二极管阵列重复脉冲抽运激光器中棒的瞬态温度分布

采用光线追迹方法和有限元方法,对高功率环形激光二极管阵列（LDA）重复脉冲抽运Nd:YAG激光器中,棒的瞬态温度分布进行了详细的计算模拟,分析比较了不同抽运阶段、抽运频率及占空比的情况下棒内的瞬态温度分布。结果表明：高功率环形LDA重复脉冲抽运时,棒中心处温度随时间变化成锯齿形分布,棒内温度随抽运频率和占空比的增大而增大,最后温度随时间成周期性变化。     

Cl/HN3/I2全气相化学激光体系的化学动力学模拟计算

 对Cl/HN₃/I₂产生NCl(a)/I激光的过程进行了化学动力学计算，主要考察了Cl,HN₃和I₂的初始粒子数密度及其配比对小信号增益系数的影响。结果发现,当温度为400K, 初始Cl粒子数密度为1×10¹⁵，1×10¹⁶和1×10¹⁷cm^-3时,小信号增益系数分别达到1.6×10^-4,1.1×10^-3和1.1×10^-2cm^-1，获得最佳小信号增益系数的HN₃和I₂的初始粒子数密度分别为初始Cl粒子数密度的1～2倍和2%～4%。同时，对Cl，HN₃和I₂配比对小信号增益系数和增益持续时间的影响进行了讨论。     

Cl/HN3/I2全气相化学激光体系的化学动力学模拟计算

对Cl/HN3/I2产生NCl(a)/I激光的过程进行了化学动力学计算,主要考察了Cl,HN3和I2的初始粒子数密度及其配比对小信号增益系数的影响。结果发现,当温度为400K, 初始Cl粒子数密度为1×1015,1×1016和1×1017cm-3时,小信号增益系数分别达到1.6×10-4,1.1×10-3和1.1×10-2cm-1,获得最佳小信号增益系数的HN3和I2的初始粒子数密度分别为初始Cl粒子数密度的1～2倍和2%～4%。同时,对Cl,HN3和I2配比对小信号增益系数和增益持续时间的影响进行了讨论。     

用于脉冲电源的高温超导脉冲变压器模型及其参数影响分析

高温超导脉冲变压器用于能量存储以及电流脉冲放大,是电感储能型脉冲电源的重要设备。为了合理地设计高温超导脉冲变压器线圈的几何参数,满足脉冲功率系统体积小型化和储能密集化的发展趋势,本文选择了同轴饼式线圈叠加结构的脉冲变压器模型,利用有限元仿真软件Ansoft Maxwell进行建模仿真,分析了几何参数对高温超导脉冲变压器原边超导线圈的临界电流密度、储能容量、线圈中超导带材的受力以及变压器耦合系数的影响。通过对仿真结果的综合分析,得出原边超导线圈的高厚比小于0.3时,小型高温超导脉冲变压器可以获得较高的性能,为脉冲功率技术的基础性实验验证研究提供了一定的理论基础。     

Hybrid pulsed laser deposition and Si-surface-micromachining process for integrated TiC coatings in moving MEMS

Titanium carbide (TiC) is one of the preferred coatings for improving the performance of macroscopic moving mechanical components due to its established wear-resistance. Pulsed laser deposition (PLD) is an excellent method for depositing TiC, because unlike any other deposition process for TiC, PLD offers the capability of producing high-quality films even at room temperature. Using a modified PLD technique, especially designed for the deposition of particulate-free films, TiC coatings have been deposited at room temperature on silicon (Si) and on several types of thin films typically employed for fabricating microelectromechanical systems (MEMS). Our results demonstrate that TiC coatings also offer a high wear-resistance to Si surfaces, which in turn has led to our application of TiC to “moving” Si MEMS devices. The performance of moving Si MEMS devices is limited by their poor operational lifetimes, which have been attributed to the excessive wear at sliding Si interfaces. The work presented here describes a hybrid process, whereby PLD is used in conjunction with a user-friendly Si surface micromachining scheme for inserting wear-resistant TiC coatings between critical sliding Si interfaces in MEMS devices. This paper describes the properties of PLD-TiC for MEMS and the hybrid PLD-surface micromachining process for the integration of TiC coatings into Si MEMS. Received: 23 January 2003 / Accepted: 8 February 2003 / Published online: 28 May 2003 RID="*" ID="*"Corresponding author. Fax: +1-310/563-7614, E-mail: gouri.radhakrishnan@aero.org