Production of multi-hollow polymer particles by the stepwise acid/alkali method

 Recently, we reported that multi-hollow polymer particles can be prepared from carboxylated polymer particles by the stepwise alkali/acid method. In this article, an attempt was made to prepare similar particles from acid-swellable polymer particles by the stepwise treatment with acid and alkali, which was named the stepwise acid/alkali method. The acid-swellable particles were produced by emulsion terpolymerization of styrene, butyl acrylate, and dimethyl 2-amino ethyl methacrylate. The effects of initial pH value, temperature, and time in the acid and alkali treatment processes on the multi-hollow structure were examined. Received: 18 December 1996 Accepted: 11 March 1997     

Heterogeneity among multihollow polymer particles prepared by the alkali/cooling method under partial neutralization conditions

Heterogeneity in the formation of multihollow structure among styrene-methacrylic acid copolymer particles, which were produced by emulsion copolymerization, by the alkali/cooling method under partial neutralization conditions with potassium hydroxide was investigated. There was a threshold acid content to form the multihollow structure. The heterogeneity among the multihollow particles was based on the heterogeneity of acid contents among the original particles.     

Estimation of water absorption state within ionized carboxylated polymer particles with high sensitive differential scanning calorimetry

Glass transition temperature (Tg) of submicron-sized, carboxylated polymer particles dispersed in aqueous media, which were prepared by emulsion copolymerization of styrene, iso-butyl methacrylate, or methyl methacrylate with methacrylic acid, was measured at alkali or acidic pH region with a power compensation-type high sensitive differential scanning calorimeter. The Tg of relatively hydrophilic polymer particles was obviously decreased by the neutralization of the carboxyl groups with KOH, whereas that of hydrophobic polymer particles was not changed though water was absorbed therein. These results indicate that water absorption state, which means not only the amount of water absorption but also the heterogeneity of the ionized carboxylated polymer particles, markedly depends on the hydrophilicity of their base polymers. This strongly supports the formation mechanism of multihollow particles by the stepwise alkali/acid or the alkali/cooling treatments of carboxylated polymer particles proposed by the authors.Part CCLXIX of the series, “Studies on Suspension and Emulsion.”     

Production of multihollow polymer particles by the stepwise alkali/acid method IV. Acid treatment process

The effects of pH, temperature and time in the acid-treatment process on the multihollow structure formed within submicron-sized monodispersed polymer particles by the stepwise alkali/acid method proposed by the authors were examined in detail. The original particles were produced by emulsifier-free emulsion terpolymerization of styrene, butyl acrylate, and methacrylic acid. It was clarified that the number and the size of hollows per particle were drastically changed by the acid treatment conditions as well as those in the alkali treatment process.Part CXLV of the series Studies on Suspension and Emulsion     

三元复合驱碱/表面活性剂/聚合物模拟原油乳状液稳定动力学特性

基于两相分离的乳状液稳定模型,研究了三元复合驱模拟原油乳状液稳定动力学特性;通过液膜强度和油水界面张力探讨了碱/表面活性剂/聚合物对模拟原油乳状液稳定动力学特性的影响机理。 结果表明,乳状液稳定模型可以很好的评价乳状液的稳定性,并得到乳状液的稳定动力学特性;碱浓度小于900 mg/L有利于乳状液的稳定,碱浓度大于900 mg/L不利于乳状液的稳定;表面活性剂和聚合物浓度的增加使得形成的模拟原油乳状液更加稳定;模拟原油乳状液的稳定作用主要是通过碱、表面活性剂降低油水界面张力并增加油水界面膜强度,聚合物通过提高界面膜强度实现的,三者存在协同效应。     

Effect of nonionic emulsifier on the production of multihollow polymer particles by the stepwise acid/alkali method

The effects of nonionic emulsifier on the formation of multihollow structures formed within sub-micron-sized polymer particles by the “acid/alkali method” proposed by the authors were examined. The original acid-swellable particles were produced by seeded emulsion terpolymerization of styrene, butyl acrylate, and dimethylaminoethyl methacrylate. The results indicate that the nonionic emulsifier had a great effect on the formation of multihollow particles.     

A polyacrylate prepared using polyurethane surfactants: properties of emulsion and film

The designed polyurethane surfactant (PUS) was used as a macromolecular surfactant for the preparation of polyacrylate emulsion without any other surfactants and stabilizers. The resultant polymer emulsion and film properties were compared with those of the emulsion prepared with sodium dodecyl sulfate (SDS). Long shelf-life of the polymer emulsion can be achieved at proper composition. Polymer particles show core-shell and nano-scale structure with narrow distribution. Thermoanalysis results show phase separation in the polymer film, which leads to gloss decrease with the PUS content increase. Such polymer films show good water resistance and mechanical strength.     

Effect of polymer composition on the production of cationic multihollow polymer particles by the stepwise acid/alkali method

The effect of the polymer composition on the formation of multihollow structures formed within submicron-sized styrene–butyl acrylate–dimethylaminoethyl methacrylate terpolymer particles by the “acid/alkali method” proposed by the authors was examined. The cationic particles were produced by seeded emulsion terpolymerization with 2,2′-azobis(2-amidinopropane) hydrochloride initiator. The dimethylaminoethyl methacrylate content and the glass-transition temperature of the terpolymer greatly affected the formation of the multihollow structure. Received: 3 December 1998 Accepted in revised form: 4 February 1999     

Production of multi-hollow polymer microspheres by stepwise alkali/acid method II. Alkali treatment process

Recently, we reported that multi-hollow polymer microspheres can be produced by a two-step treatment of submicron-size styrene-butyl acrylate-methacrylic acid (74.3/17.0/8.7, molar ratio) terpolymer emulsion particles with alkali and acid. In this article, the effects of initial pH value, temperature and time in the process of alkali treatment — the first step in the formation of the multi-hollow structure within the particles — are examined in detail.Part CXXVIII of the series of Studies on Suspension and Emulsion     

Preparation and characterization of film-forming raspberry-like polymer/silica nanocomposites via soap-free emulsion polymerization and the sol–gel process

Herein, we report on the synthesis of film-forming poly(styrene-co-butyl acrylate-co-acrylic acid)/SiO₂ [P(St-BA-AA)/SiO₂] nanocomposites by in situ formation of SiO₂ nanoparticles from TEOS via sol–gel process in the presence of poly(acrylic acid) (PAA)-functionalized poly(styrene-co-butyl acrylate) [P(St-BA)] particles fabricated by soap-free emulsion polymerization. The formed silica particles could be absorbed by polyacrylate chains on the surface of PAA-functionalized P(St-BA) particles; thus, raspberry-like polymer/silica nanocomposites would be obtained. Transmission electron microscopy, Fourier transform infrared spectroscopy, attenuated total reflectance infrared spectrum, ultraviolet–visible transmittance spectra, and thermogravimetric analysis were used to characterize the resulting composites. The results showed that the hybrid polymer/silica had a raspberry-like structure with silica nanoparticles anchored on the surface of polymer microspheres. The thermal, fire retardant, and mechanical properties and water resistance of the film were improved by incorporating silica nanoparticles, while the optical transmittance was seldom affected due to nanosized silica particles uniformly dispersed in the film.

Preparation of multihollow P(St-MAA) particles by sequence soap-free/soap emulsion polymerization and followed by stepwise alkali/acid posttreatment

The effects of ionic emulsifier, sodium dodecylbenzene sulfate (SDBS), on the formation of the multihollow structures in sub-micron sized polymer particles produced by alkali/acid posttreatment were investigated. The original latex particles with narrow size distribution were synthesized by a new sequence emulsifier-free/emulsifier emulsion copolymerization of styrene (St) and methacrylic acid (MAA). Results indicated that the pore size decreased and the pore number increased with the increase of SDBS amount, and the morphology of the posttreated latex particles was also significantly influenced by the introducing time of SDBS in the preparation of the original latex particles, and a suitable introducing time was 3 h of polymerization.     

The morphology of composite polymer particles produced by multistage soapless seeded emulsion polymerization

 Composite polymer particles which contain poly(methyl methacrylate) (PMMA) and polystyrene (PS) components (PMMA/PS composite particle) were synthesized by the method of multistage soapless seeded emulsion polymerization. In this study, the process of multistage soapless seeded emulsion polymerization included two-stage polymerization, three-stage polymerization or four-stage polymerization. The morphologies of the PMMA/PS composite particles were studied. The kinetic factor was the main force to control the morphology of the linear PMMA–PS composite particles which were synthesized by the method of two-stage reaction. Both the kinetic factor and the thermodynamic factor decide the morphology of the linear composite particles which were synthesized by the method of either three-stage or four-stage reaction. However, the thermodynamic factor cannot influence the morphology of the PMMA/PS composite particles with a cross-linked structure which were synthesized by the method of three-stage reaction. The cross-linked composite polymer particles had the morphology of a multilayer structure, which showed that the polymer layers accumulated in their order of production. Received: 9 January 2001 Accepted: 14 June 2001     

Production of submicron-sized multihollow polymer particles having high transition temperatures by the stepwise alkali/acid method

Submicron-sized multihollow styrene-methacrylic acid (92.6/7.4, molar ratio) copolymer particles having high transition temperature above 100°C were produced by using the stepwise alkali/acid method proposed by the authors. The original particles were prepared by emulsion copolymerization of styrene and methacrylic acid. The effects of pH, temperature and time in the alkali treatment process as the first step on the multihollow structure were clarified under the same acid treatment conditions.Part CLII of the series Studies on Suspension and Emulsion     

Acrylic polymer/silica organic–inorganic hybrid emulsions for coating materials: Role of the silane coupling agent

Acrylic polymer/silica organic–inorganic hybrid emulsions were synthesized by a simple method, that is, a conventional emulsion polymerization and subsequent sol–gel process, to provide water‐based coating materials. The acrylic polymer emulsions contained a silane coupling agent monomer, such as methacryloxypropyltriethoxysilane, to form highly solvent‐resistant hybrid films. On the other hand, the hybrid films from the surface‐modified polymer emulsions, in which the silane coupling agent was located only on the surface of the polymer particles and the particle core was not crosslinked, did not exhibit high solvent resistance. A honeycomblike array structure, which was derived from the polymer particles (diameter ≈ 50 nm) and the silica domain, on the hybrid film surfaces was observed by atomic force microscopy. The crosslinked core part and silane coupling agent containing the shell part of the polymer particles played important roles in attaining high solvent resistance. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4736–4742, 2006     

Preparation of heterogeneous film from core-shell composite polymer particles produced by the stepwise heterocoagulation method with heat treatment

Core-shell composite polymer particle consisting of a hydrophilic core and hydrophobic shell was produced by the stepwise heterocoagulation of small cationic styrene-butyl acrylate-methacryloyoxyethyl trimethylammonium chloride terpolymer particles onto a large anionic methyl methacrylate-ethyl acrylate-methacrylic acid terpolymer particle (LP), which was proposed by the authors in 1990. In order to prepare a film from such a core-shell composite polymer emulsion, the shell content was controlled by changing the diameter of LP and by increasing the methacrylic acid content in LP.     

Polystyrene(1)/poly(butyl acrylate-methacrylic acid)(2) core-shell emulsion polymers. Part I. Synthesis and colloidal characterization

Polystyrene (PS) (1)/Poly(n-butyl acrylate (BA)-methacrylic acid (MAA)) (2) structured particle latexes were prepared by emulsion polymerization using monodisperse polystyrene latex seed (118 nm) and different BA/MAA ratios. Three main aspects have been investigated: i) the polymerization kinetics; ii) the particle morphology as a function of reaction time; iii) the distribution of MAA units between the water phase and the polymer particles.The amount of MAA in the shell copolymer was found to be the main factor controlling the particle shape and morphology. The shape of the structured particles was, generally, non-spherical, and the shape irregularities increased as a particles was, generally, non-spherical, and the shape irregularities increased as a function of reaction time. At the beginning of the second stage reaction, new small particles were observed, which coalesced onto the PS seed as the polymerization proceeded. The distribution of the MAA groups in the latex particles and the serum was analyzed by alkali/back-acid titration, using ionic exchanged latexes. No MAA groups were detected in the latex serum. Due to the lowTg of the BA-MAA copolymers, alkali conductimetric titrations accounted for all the MAA groups on and within the polymer particles. Therefore, for these systems, this method is not only limited to a thin surface layer, as it is often assumed.     

Production of submicron-sized multihollow polymer particles by alkali/cooling method

Submicron-sized styrene-methacrylic acid copolymer particles, which were produced by emulsion copolymerization, were changed to those having multihollow structure by treating stepwise the emulsion as follows. First alkali treatment was carried out at higher temperature than the glass transition temperature and subsequently the emulsion was cooled by keeping it at room temperature. This was named alkali/cooling method. The effects of methacrylic acid content, pH, time and temperature in the alkali treatment on the formation of multihollow structure were clarified.Part CLV of the series Studies on suspension and emulsion     

交联剂对无皂P(MMA-EA-MAA)种子聚合乳胶粒成孔的影响

采用完全无皂种子乳液聚合技术合成了粒径窄分布的P(MMA-EA-MAA)乳胶粒,通过对上述胶乳进行碱处理,制备出了具有空腔结构和多孔结构的聚合物乳胶粒,研究了交联剂的种类和用量对聚合过程、胶粒特性及胶粒结构形态的影响.结果表明,体系中加入交联剂后,单体转化率都有不同程度的提高;随交联剂用量的增加,乳胶粒粒径略有减小,交联剂用量较高时,乳胶粒粒径分布加宽;二乙烯基苯(DVB)的交联效率稍高于双甲基丙烯酸乙二醇酯(EGDMA);不加入交联剂及EGDMA用量低于0.5%时,处理后乳胶粒呈空腔结构,加入DVB及EGDMA用量高于1.0%时,处理后乳胶粒呈多孔结构,并且乳胶粒体积增量随交联剂用量的增加而减小.     

Influence of nonionic emulsifier included inside carboxylated polymer particles on the formation of multihollow structure by the alkali/cooling method

The influence of nonionic emulsifier, included inside styrene-methacrylic acid copolymer [P(S-MAA)] particles during emulsion copolymerization, on the formation of multihollow structure inside the particles via the alkali/cooling method (proposed by the authors) was examined in comparison to emulsifier-free particles. It was clarified that the nonionic emulsifier included inside the P(S-MAA) particles eased the formation of multihollow structure.Part CCL of the series studies on suspension and emulsion     

Effect of molecular weight on the production of multi-hollow polymer particles by the alkali/cooling method

 The effects of molecular weight, particle diameter and cooling condition on the formation of multi-hollow structure formed within submicron-sized styrene-methacrylic acid copolymer particles by the “alkali/cooling method” proposed by the authors were examined and the formation mechanism was proposed. The original particles were produced by emulsion copolymerization in the presence of n-octyl mercaptan as a chain transfer agent. Received: 29 March 1996 Accepted: 19 June 1996