A microfluidic fuel cell with flow-through porous electrodes

A microfluidic fuel cell architecture incorporating flow-through porous electrodes is demonstrated. The design is based on cross-flow of aqueous vanadium redox species through the electrodes into an orthogonally arranged co-laminar exit channel, where the waste solutions provide ionic charge transfer in a membraneless configuration. This flow-through architecture enables improved utilization of the three-dimensional active area inside the porous electrodes and provides enhanced rates of convective/diffusive transport without increasing the parasitic loss required to drive the flow. Prototype fuel cells are fabricated by rapid prototyping with total material cost estimated at 2 USD/unit. Improved performance as compared to previous microfluidic fuel cells is demonstrated, including power densities at room temperature up to 131 mW cm-2. In addition, high overall energy conversion efficiency is obtained through a combination of relatively high levels of fuel utilization and cell voltage. When operated at 1 microL min-1 flow rate, the fuel cell produced 20 mW cm-2 at 0.8 V combined with an active fuel utilization of 94%. Finally, we demonstrate in situ fuel and oxidant regeneration by running the flow-through architecture fuel cell in reverse.     

An air-breathing microfluidic fuel cell with a finny anode

Using COMSOL multiphysics software and a previously validated 3D numerical model, performances of a novel air-breathing microfluidic fuel cell (MFFC) are discussed. The microfluidic fuel cell employs a simple structure composed of a flow channel with sloped upper wall, a gas diffusion cathode and a finny anode. Furthermore it can reduce the losses related to mixing in fuel-electrolyte interface and also promote the replenishment of the depletion layer on anode surfaces. Thus, high fuel utilization can be achieved. Numerical simulations show that the fuel utilization can be up to 70%.     

Highly stable PtRuTiOx/C anode electrocatalyst for direct methanol fuel cells

In the present investigation, PtRuTiO_x/C electrocatalyst was prepared by a modified polyol synthesis method and the as-prepared electrocatalyst was treated under the reductive atmosphere (30 vol% H₂ in Ar) at 500 °C for 2 h (denoted as PtRuTiO_x/C-500) to enhance the interaction between the metal particles and the support. For comparison, the commercial PtRu/C electrocatalyst was also treated by the same procedure as PtRuTiO_x/C (denoted as PtRu/C-500). Transmission electron microscopy results indicated that PtRuTiO_x/C electrocatalyst exhibited not only a uniform dispersion and narrow size distribution with a smaller particle size, but also excellent stability during the thermal treatment. In contrast, the commercial PtRu/C electrocatalyst is not stable during the thermal treatment and the metal particles greatly agglomerated. The results of CO-stripping voltammetry, single direct methanol fuel cell tests and life-time test jointly showed that PtRuTiO_x/C-500 had better durability than commercial PtRu/C while keeping a desirable activity toward methanol electro-oxidation, which may be attributed to the addition of titanium oxide that improved the interaction between noble metal particles and the support.     

Platinum-palladium catalysts for hydrogen fuel cell electrodes

Five series of Pt–Pd/C catalysts were prepared with different total metal loading and different atomic composition in Pt and Pd. The activity in electrooxidation of hydrogen were measured for all these catalysts. Electrooxidation of hydrogen is a structure insensitive reaction on platinum and a structure sensitive reaction on palladium. For bimetallic catalysts, curves of activity as a function of the composition of the catalyst can exhibit a maximum. Yet, metal loading can alter the atomic composition at which activities are maxima.

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Nanostructured PtRu/C as anode catalysts prepared in a pseudomicroemulsion with ionic surfactant for direct methanol fuel cell

Nanostructured PtRu/C catalysts have been prepared from a water-in-oil pseudomicroemulsion with the aqueous phase of a mixed concentrated solution of H(2)PtCl(6), RuCl(3), and carbon powder, oil phase of cyclohexane, ionic surfactant of sodium dodecylbenzene sulfonate (C(18)H(29)NaO(3)S), and cosurfactant n-butanol (C(4)H(10)O). Two different composing PtRu/C nanocatalysts (catalyst 1, Pt 20 wt %, Ru 15 wt %; catalyst 2, Pt 20 wt %, Ru 10 wt %) were synthesized. The catalysts were characterized by transmission electron microscopy, X-ray diffractometry, X-ray photoelectron spectroscopy, and thermogravimetric analysis, and the particles were found to be nanosized (2-4 nm) and inherit the Pt face-centered cubic structure with Pt and Ru mainly in the zero valance oxidation state. The ruthenium oxide and hydrous ruthenium oxide (RuO(x)()H(y)()) were also found in these catalysts. The cyclic voltammograms (CVs) and chronoamperometries for methanol oxidation on these catalysts showed that catalyst 1 with a higher Ru content (15 wt %) has a higher and more durable electrocatalytic activity to methanol oxidation than catalyst 2 with low Ru content (10 wt %). The CV results for catalysts 1 and 2 strongly support the bifunctional mechanism of PtRu/C catalysts for methanol oxidation. The data from direct methanol single cells using these two PtRu/C as anode catalysts show the cell with catalyst 1 has higher open circuit voltage (OCV = 0.75 V) and maximal power density (78 mW/cm(2)) than that with catalyst 2 (OCV = 0.70 V, P(max) = 56 mW/cm(2)) at 80 degrees C.     

Composite anode catalyst layer for direct methanol fuel cell

A novel composite anode catalyst layer for direct methanol fuel cell is reported in this paper. The dual-layer anode, which is based on the catalyst coated membrane technique, characterizes a morphological variety of the catalyst layer. The inner sub-layer with a dense morphology can effectively suppress methanol crossover. On the other hand, the outer sub-layer modified by the pore-forming agent, NH₄HCO₃ and the carbon nanotubes can enhance the electrochemical surface area and increase the catalyst utilization. The structural improvement of anode catalyst layer results in a 40% increment in maximum power density during the single cell test at 30 °C.     

A glucose/oxygen enzymatic fuel cell based on redox polymer and enzyme immobilisation at highly-ordered macroporous gold electrodes

Highly ordered macroporous electrodes are prepared by electro-deposition of gold through a polystyrene sphere template. Drop-coating redox polymer and either glucose oxidase, for the anode, or Melanocarpus albomyces laccase, for the cathode on the macroporous gold provides film-coated electrodes for assembly of membrane-less glucose/oxygen enzymatic fuel cells (EFC) in pH 7.4 buffer containing 10 mM glucose and 0.15 M NaCl. Under these conditions the maximum power density of 17 μW cm(-2) for EFCs using films adsorbed to planar gold electrodes increased to 38 μW cm(-2) for films adsorbed to 2? sphere gold macroporous electrodes.     

Improved performance of anode with iron/sulfur-modified graphite in microbial fuel cell

The paper reports the operation of a new-design microbial fuel cell using compost leachate as a substrate, oxygen/electrodeposited MnO_x cathode and a new-anode concept with graphite modified by an iron/sulfur solid chemical catalyst which almost eliminates the starting delay time and gives very high current and power densities, I ~ 25 A m^− 3 at P_max ~ 12 W m^− 3 or I ~ 3.8 A m^− 2 at P_max ~ 1.8 W m^− 2.     

Synthesis and characterization of Pd-La(OH)3/C electrocatalyst for direct ethanol fuel cell

The composite nanomaterial of Pd-La(OH)₃/C was successfully synthesized via intermittent microwave heating–glycol reduction method and characterized with X-ray diffraction (XRD) and transmission electron microscopy (TEM) techniques. The TEM photograph shows that Pd-La(OH)₃ is well polymerized and dispersed on the carbon support. The performance of the prepared material for ethanol oxidation was evaluated by cyclic voltammetry (CV), linear sweep voltammetry (LSV), chronoamperometry (CA), and chronopotentiometry (CP) measurements in alkaline media. The results reveal that Pd-La(OH)₃/C has significantly higher activity and stability than that of Pd/C with the same Pd loading of 0.1 mg cm^?2. The stable potential reaches to ?0.38 V vs. Hg/HgO at 20 mA cm^?2 on the Pd-La(OH)₃/C electrode in CP curve. Single direct ethanol fuel cell (DEFC) was constructed using Pd-La(OH)₃/C electrode and MnO₂/C electrode as the ethanol anode and air cathode respectively, where the cell voltage can stay at 0.4 V under the current density of 20 mA cm^?2 by discharge test at room temperature.     

Immobilization of glucose oxidase on carbon paper electrodes modified with conducting polymer and its application to a glucose fuel cell

A carbon paper electrode was modified with the conducting copolymer of 3-methylthiopene and thiophene-3-acetic acid prepared electrochemically on the electrode, and an enzyme electrode was fabricated by covalent immobilization of glucose oxidase on the modified electrode. The modification with the conducting copolymer increased the surface area of the electrode and the amount of the immobilized enzyme. As a result, the enzyme electrode showed a high catalytic activity. Moreover, it was found that the increased surface area led to a high rate of electron transfer reaction between the electrode and p-benzoquinone employed as an electron mediator. The enzyme electrode fabricated with the modified carbon paper gave a larger glucose oxidation current than that fabricated with the bare one. In addition, the glucose oxidation current was found to increase with increasing content of the conducting copolymer in the modified carbon paper. Corresponding to the large glucose oxidation current, high performance was confirmed for the glucose fuel cell constructed with the enzyme electrode based on the modified carbon paper.     

Pd-Pt loaded graphene aerogel on nickel foam composite as binder-free anode for a direct glucose fuel cell unit

Fabrication of electrocatalyst for direct glucose fuel cell (DGFC) operation involves destructive preparation methods with the use of stabilizer like binder, which may cause activity depreciation. Binder-free electrocatalytic electrode becomes a possible solution to the above problem. Binder-free bimetallic Pd-Pt loaded graphene aerogel on nickel foam plates with different Pd/Pt ratios (1:2.32, 1:1.62, and 1:0.98) are successfully fabricated through a green one-step mild reduction process producing a Pd-Pt/GO/nickel form plate (NFP) composite. Anode with the binder-free electrocatalysts exhibit a strong activity in a batch type DGFC unit under room temperature. The effects of glucose and KOH concentrations, and the Pd/Pt ratios of the electrocatalyst on the DGFC performance are also studied. Maximum power density output of 1.25 mW cm⁻² is recorded with 0.5 M glucose/3 M KOH as the anodic fuel, and Pd₁Pt_0.98/GA/NFP as catalyst, which is the highest obtained so far among other types of electrocatalyst.     

Preparation and electrochemistry of Pd-Ni/Si nanowire nanocomposite catalytic anode for direct ethanol fuel cell

A new silicon-based anode suitable for direct ethanol fuel cells (DEFCs) is described. Pd-Ni nanoparticles are coated on Si nanowires (SiNWs) by electroless co-plating to form the catalytic materials. The electrocatalytic properties of the SiNWs and ethanol oxidation on the Pd-Ni catalyst (Pd-Ni/SiNWs) are investigated electrochemically. The effects of temperature and working potential limit in the anodic direction on ethanol oxidation are studied by cyclic voltammetry. The Pd-Ni/SiNWs electrode exhibits higher electrocatalytic activity and better long-term stability in an alkaline solution. It also yields a larger current density and negative onset potential thus boding well for its application to fuel cells.     

Total harmonic distortion analysis for direct methanol fuel cell anode

In this study, total harmonic distortion (THD) analysis is put forward to illustrate nonlinear behavior of direct methanol fuel cell (DMFC) anode. THD simulations by means of different methanol oxidation kinetics as well as its experimental validation are both carried out. It is shown that the THD model adopting a three-step methanol oxidation mechanism with Kauranen–Frumkin/Temkin kinetics can be used to illustrate the THD variation for DMFC anode qualitatively. The experimental THD response at the frequency range from 0.063 Hz to 0.4 Hz is identified as the reflection of the nonlinearity variation of those kinetic steps involving intermediates in the methanol oxidation. In such a frequency domain, THD value decrease monotonously with decreasing methanol concentration, which notices its accessibility on methanol concentration detection.     

Microgravimetric preparation and characterisation of catalyst candidates for fuel cell electrodes

In the search for noble-metal-free cathode materials resistant to acid electrolytes and capable of catalysing the conversion of oxygen, thermogravimetric methods have been used to determine the conditions of preparation, to analyse the chemical properties, and to characterise the pore structure of the potential catalysts. The paper comprises results of investigations on inorganic compounds, such as ammonium tungstates, chromates, vanadates, molybdate and permanganate, and on organic polymers, such as polyamide nitriles, other CN polymers and polyacenoquinone pyrolysates.     

Nanostructured polyaniline-coated anode for improving microbial fuel cell power output

An approach for improving the power generation of a dual-chamber microbial fuel cell by using a nanostructured polyaniline (PANI)-modified glassy carbon anode was investigated. Modification of the glassy carbon anode was achieved by the electrochemical polymerisation of aniline in 1 M H₂SO₄ solution. The MFC reactor showed power densities of 0.082 mW cm^?2 and 0.031 mW cm^?2 for the nano- and microstructured PANI anode, respectively. The results from electron microscopy scanning confirmed formation of the nanostructured PANI film on the anode surface and the results from electrochemical experiments confirmed that the electrochemical activity of the anode was significantly enhanced after modification by nanostructured PANI. Electrochemical impedance spectroscopic results proved that the charge transfer would be facilitated after anode modification with nanostructured PANI.     

How to embed three-dimensional flexible electrodes in microfluidic devices for cell culture applications

This communication describes a simple, rapid and cost effective method of embedding a conductive and flexible material within microfluidic devices as a means to realize uniform electric fields within cellular microenvironments. Fluidic channels and electrodes are fabricated by traditional soft-lithography in conjunction with chemical etching of PDMS. Devices can be deformable (thus allowing for a combination of electro-mechanical stimulation), they are made from inexpensive materials and easily assembled by hand; this method is thus accessible to a wide range of laboratories and budgets.     

FexC–C hybrid material as a support for Pt anode catalyst in direct formic acid fuel cell

Fe_xC–C hybrid material as a support for Pt anode catalyst in direct formic acid fuel cell was investigated for the first time. The resultant Pt/Fe_xC–C catalysts were prepared by using a simple reduction reaction to load Pt on Fe_xC–C hybrid material, which was synthesized through the carbonization of sucrose and Fe(NO₃)₃. It was found that the Pt/Fe_xC–C catalysts exhibited excellent catalytic activity for formic acid electrooxidation. The great improvement in the catalytic performance is attributed to the fact that Fe_xC–C hybrid material ameliorated the tolerance to CO adsorption of Pt and facilitated the uniform dispersion of Pt.     

Preparation of MoO3/Pt electrodes by electrodeposition for a direct methanol fuel cell

MoO₃/Pt binary catalysts with various Mo/Pt ratios were prepared by an electrodeposition method for use as the anode in a direct methanol fuel cell. Pt was electrodeposited onto indium tin oxide (ITO) substrate, and then MoO₃ was electrodeposited from an Mo-peroxo electrolyte on the top of Pt with different deposition times. The crystallinity of synthesized films was analyzed by X-ray diffraction (XRD), and the oxidation state of both the platinum and molybdenum were determined by X-ray photoelectron spectroscopy (XPS) analyses. Scanning electron microscopy–energy dispersive X-ray spectroscopy (SEM/EDS) was employed to investigate the surface morphology and composition. The catalytic activity and stability for methanol oxidation were measured using cyclic voltammetry and chronoamperometry in a mixture of 0.5 M H₂SO₄ and 0.5 M CH₃OH aqueous solution. Electrocatalytic activity for CO oxidation was also evaluated in a 0.5-M H₂SO₄ solution. The addition of a proper amount of MoO₃ was found to significantly improve both the catalytic activity and stability for methanol oxidation.