高厚度薄膜-泡沫平面调制靶的飞秒激光微加工

 利用数值孔径为0.14的显微物镜聚焦中心波长800 nm、脉宽120 fs、重复频率1 kHz的飞秒激光,采用焦点逐线扫描等距下移方式,选取的入射平均功率为30 mW,加工速度为300 μm/s,对瑞利-泰勒(R-T)不稳定性实验靶用的厚度1.5 mm聚苯乙烯（PS）薄膜-聚4-甲基-1-戊烯（PMP）泡沫双层复合长条块体样品进行精确切割成型,并与纳秒激光切割情形对比。结果表明：利用飞秒激光微加工有效控制了切割区变形和材料分层,获得了整齐的切割边缘和平坦的切割面,样品最大切割深度超过800 μm。     

飞秒激光的波长对SiC材料烧蚀的影响

利用10倍的显微物镜将近红外飞秒激光脉冲汇聚到宽带隙半导体材料6H SiC的前表面,研究样品的烧蚀及诱导微细结构。用扫描电镜(Scanning electron microscope,SEM)及光学显微镜测量烧蚀斑。利用烧蚀面积与激光脉冲能量的关系确定SiC的烧蚀阈值。给出了SiC样品的烧蚀阈值与飞秒激光波长的依赖关系。实验结果表明,可见光区随波长增加,烧蚀阈值从0.29J/cm2增加到0.67J/cm2;而在近红外区,SiC的烧蚀阈值为0.70J/cm2左右,基本上不随激光波长变化而改变。结合计算结果,可以认为在飞秒激光烧蚀SiC的过程中,在近红外区,光致电离和碰撞电离均起到了重要的作用;而在可见光区,光致电离的作用相对大一些。     

飞秒脉冲烧蚀单晶硅的超快动力学

利用基于Pump-probe系统的超快时间分辨阴影图的方法,研究了空气中飞秒激光烧蚀单晶硅的动力学过程。实验采用脉宽为50 fs、平均能量密度约35 J/cm2的单脉冲激光烧蚀单晶硅,获取飞秒激光烧蚀单晶硅过程中等离子体和冲击波的形成和发展过程的时间分辨阴影图。实验结果表明:飞秒激光烧蚀单晶硅导致其表面物质喷发的过程是不连续的,分为明显的两次喷发过程。这表明飞秒激光与单晶硅作用的过程中,在不同的时间段可能由不同的机制主导,在前期可能是多光子电离为主,在后期可能是由多光子效应和雪崩效应共同作用。研究还发现,延迟时间较长时,冲击波形状发生畸变。     

单脉冲飞秒激光烧蚀炸药过程的热效应研究

飞秒激光能够在极短时间内烧蚀炸药产生高温高压等离子体。可以利用飞秒激光对含能材料或含能元器件进行精密加工。深入认识飞秒激光烧蚀炸药过程中,炸药内部的热效应是发展飞秒激光加工炸药技术的基础。建立了单脉冲飞秒激光烧蚀炸药过程的流固耦合计算模型,考虑了在高温高压等离子体和炸药自热反应的共同作用下,炸药内部的热效应。对飞秒激光烧蚀TNT炸药过程进行了流体力学数值模拟。计算结果表明:TNT炸药中未烧蚀区域产生了热效应,峰值温度高于TNT炸药的点火温度,但由于炸药内热效应区域极小,高温持续时间极短,因此炸药内温度迅速下降,没有发生点火现象。     

多脉冲飞秒激光对锗材料的烧蚀效应

 开展了脉宽为40 fs的不同数量激光脉冲对锗材料的烧蚀效应实验,采用扫描电镜、激光共聚焦显微镜等方法对不同数量的飞秒激光脉冲作用下锗材料表面烧蚀区进行了检测,并对作用后材料烧蚀形貌演化规律进行了分析,初步分析了锗材料烧蚀区周围形成的不同环区的形貌特征及成因,对各环区烧蚀形貌特征随激光作用脉冲数的增加而产生的形貌演化过程进行了观测。并给出单脉冲飞秒激光对锗材料的烧蚀阈值为1.2 J·cm^-2,采用激光共聚焦显微镜测得该阈值条件下单个飞秒激光脉冲对锗材料的烧蚀深度约为150 nm。     

飞秒激光烧蚀石英玻璃的实验与理论研究

实验研究了800nm飞秒激光作用下石英玻璃的破坏机理和烧蚀规律，给出了破坏阈值与脉冲宽度的关系.发展了雪崩击穿模型，计算了材料的烧蚀阈值与脉冲宽度的依赖关系，烧蚀深度、烧蚀体积与脉冲能量的依赖关系，研究了导带电子的扩散对材料中激光能量的沉积、分布，以及材料的破坏阈值和烧蚀规律的影响. 关键词： 飞秒激光脉冲 破坏机理 石英玻璃 电子扩散     

飞秒激光对高反膜的破坏及其超快动力学过程

研究了800nm飞秒激光照射下45°高反膜ZrO2-Si O2的破坏及其超快动力学过程。利用原子力显微镜和扫描电镜观察了材料的烧蚀形貌,测量了破坏阈值与脉冲宽度、烧蚀深度与脉冲能量的依赖关系。随着脉冲宽度从50fs增加到900fs,其烧蚀阈值从0.35J/cm2增加到1.78J/cm2。烧蚀深度与激光能流密度近似成对数关系。当激光强度略高于烧蚀阈值时,材料很快被烧蚀到几百纳米,烧蚀深度表现出明显的层状特性。同时,利用建立的抽运探针实验系统,测量了高强度抽运脉冲作用下材料对探针光的反射率随延迟时间的变化,揭示了薄膜烧蚀的超快动力学过程。实验结果表明高反膜表层的材料对烧蚀特性有重要影响。     

飞秒激光烧蚀齿曲面的复耦合模型及形貌影响

针对飞秒激光烧蚀齿曲面过程中能量累积效应与变离焦效应对齿面形貌与烧蚀尺寸的影响问题,建立飞秒激光烧蚀复耦合模型,通过有限差分法求解得到激光烧蚀面齿轮材料18Cr2Ni4WA的电子与晶格在不同的脉宽与能量密度下的温度变化分布,对烧蚀凹坑的深度及半径进行仿真。考虑激光束在加工齿面时,与被加工齿面之间存在倾斜角,根据光斑能量分布方式得到齿面底角与激光能量的定量关系,结合焦半径与折射率的变化,对飞秒激光烧蚀齿面深度、半径与形貌进行研究。通过实验得到当激光能量密度为1.783 J/cm²且被加工齿面底角过大时,激光能量降低烧蚀过程只发生在材料表面;当能量密度为2.376 J/cm²、激光脉冲数为3 000时,烧蚀凹坑的微结构细密良好。研究结果表明飞秒激光烧蚀曲面时,激光有效能量随着倾斜角的变化降低,同时激光光斑的能量分布影响了烧蚀凹坑深度的变化,可为提高飞秒激光加工齿曲面质量提供参考。     

266 nm飞秒激光烧蚀单晶硅的分子动力学模拟

 基于Stillinger-Weber(SW)势和“x-分区”模型,用分子动力学方法模拟了266 nm飞秒激光烧蚀单晶硅的过程,给出了烧蚀过程的物理图像,烧蚀过程中材料内部缺陷的产生与发展最终导致整层材料被移除。对比研究了烧蚀材料中不同区域粒子的运动轨迹,结果体现了在固、液、气不同状态下粒子的运动特征。模拟了激光诱导应力波的传播,其速度为8.18 km/s。     

飞秒激光烧蚀金属靶的冲击温度

在明确飞秒激光与物质相互作用过程冲击温度概念的基础上, 讨论了飞秒激光烧蚀铝靶和铜靶过程中的冲击温度与其他物理量的关系, 利用飞秒激光烧蚀金属的双温模型提取了冲击温度的绝对值, 基于非傅里叶热传导模型计算了冲击温度的分布. 此项研究结果对飞秒激光安全加工含能材料有借鉴意义. 关键词： 飞秒激光 含能材料 烧蚀 冲击温度     

Femtosecond pulsed laser ablation with spatial filtering

With the rise in demand for miniaturized features with better acute edge acuity and negligible thermal damage zone, one of the key vital areas lies in the refinement of the quality of the laser beam itself. Spatial filter is routinely used in optical micromachining systems to smoothen the Gaussian profile of the machining spot in order to obtain a feature of the desired quality. However, its profile smoothening effect has never been investigated for femtosecond pulsed laser micromachining process since the extremely high peak power of femtosecond pulses will cause damage on the filtering aperture of spatial filter. During the development of an acousto-optical micromachining system using femtosecond pulses, we found that if the damage of the filtering aperture can be circumvented, spatial filter can improve the machining quality of femtosecond pulse ablation, especially when ablation is conducted at low-fluency range (just above the ablation threshold fluency). In this paper, we investigate and demonstrate both the improvement and potential that beam refinement can bring about. In our experiment, a series of test patterns were ablated with a 400 nm second-harmonic Ti:Sapphire femtosecond laser of 150 fs duration at varying pulse energy ranging from 31 to 39 nJ. The specimen used in the experiment is a platinum- (Pt) sputtered coating of 100 nm thickness on a quartz substrate. The results show a significant improvement in the constancy of the shape as well as the size of ablated feature, revealing an improved beam profile and beam energy distribution due to spatial filtering.     

Femtosecond pulsed laser ablation of thin gold film

Laser micromachining on 1000 nm-thick gold film using femtosecond laser has been studied. The laser pulses that are used for this study are 400 nm in central wavelength, 150 fs in pulse duration, and the repetition rate is 1 kHz. Plano-concave lens with a focal length of 19 mm focuses the laser beam into a spot of 3 μm (1/e² diameter). The sample was translated at a linear speed of 400 μm/s during machining. Grooves were cut on gold thin film with laser pulses of various energies. The ablation depths were measured and plotted. There are two ablation regimes. In the first regime, the cutting is very shallow and the edges are free of molten material. While in the second regime, molten material appears and the cutting edges are contaminated. The results suggest that clean and precise microstructuring can be achieved with femtosecond pulsed laser by controlling the pulse energy in the first ablation regime.     

Direct observation of the temperature field during ablation of materials by multiple femtosecond laser pulses

We report a direct observation of the temperature field on a steel specimen during ablation by multiple femtosecond laser pulses using an infrared thermography technique. From the experimental results and simulation study of the temperature field, we quantified the deposited thermal power into the specimen during the ablation process. We found that more than two thirds of the incident laser power was deposited in the steel specimen when ablated by multiple femtosecond laser pulses. This result provides further understanding of the heating effect in materials processing by ultrashort laser pulses.     

利用光斑图像特征确定飞秒激光有效烧蚀焦距

为确定飞秒激光光束对微尺度结构的烧蚀深度,研究了给定功率条件下对应的激光束有效烧蚀焦距。提出采用激光焦点处获得的烧痕阵列图像及在离焦状态下提取烧痕图像特征,通过分析图像特征与离焦距离,获得激光束有效烧蚀焦距范围的方法。在激光束焦点附近的硅晶片表面烧蚀出斑痕阵列,向下逐渐减小焦距,采集硅晶片斑痕图像,提取斑痕平均像素面积及斑痕目标与背景之间的R分量灰度差,获得斑痕像素面积及灰度差随激光束焦距变化的曲线;向上逐渐增大焦距,提取并获得斑痕像素面积及灰度差随激光束焦距变化的曲线。结合激光束向下离焦阈值(633 μm)及向上离焦阈值(993 μm),确定20 mW输出功率条件下,飞秒激光在硅晶片材料表面的有效烧蚀深度为360 μm。采用中位值方法确定了激光束在硅晶片表面聚焦时的焦距为0.823 mm。实验表明,激光烧蚀斑痕像素面积及灰度差与激光束焦距之间的关系能够客观地反映激光束有效烧蚀焦距的变化范围。     

飞秒激光烧蚀LiNbO3晶体的形貌特征与机理研究

采用了不同能量的单脉冲和多脉冲飞秒激光对LiNbO₃晶体进行烧蚀，并刻蚀了表面衍射型光栅.通过扫描电镜和原子力显微镜观察了烧蚀点的形貌特征，首次发现利用单束飞秒激光脉冲对LiNbO₃晶体烧蚀，可以得到超衍射极限的烧蚀点，当聚焦光斑直径约为2μm、能量为170nJ的单脉冲飞秒激光作用时，烧蚀点的直径约为400nm，100nJ，17个脉冲作用时烧蚀点的直径约为800nm.同时可以观察到在能量较低的多脉冲飞秒激光作用下， LiNbO₃晶体呈现出大约200nm周期性分布的波纹状结构.实验结果表明，选择合适参数的飞秒激光脉冲可以对LiNbO₃晶体进行超衍射极限加工，这对于利用飞秒激光制作LiNbO₃基质的微纳光电子器件有十分重要的意义.     

飞秒激光烧蚀0Cr18Ni9不锈钢精度的影响因素

为了研究影响飞秒激光烧蚀0Cr18Ni9不锈钢精度的因素,采用飞秒激光对0Cr18Ni9不锈钢进行了切割和打孔实验。利用光学显微镜、光学金相显微镜等设备,对不锈钢烧蚀区形貌和切缝显微组织进行检测,基于烧蚀过程中CCD实时采集到的不锈钢表面的激光光斑图样,采用COMSOL Multiphysic数值模拟软件,模拟了烧蚀过程中激光束的发散传播行为,并计算了光束发散角。结果表明:当激光重复频率为5kHz时,厚度为160μm的0Cr18Ni9不锈钢切缝和孔边缘被明显烧黑,切缝处晶粒明显长大,存在热影响区;烧蚀过程中,由飞秒激光超高功率密度所致的金属-空气混合等离子体使光束沿传播方向上发生散射,发散角在6°～10°之间。热影响区的存在和混合等离子体的行为是影响飞秒激光烧蚀0Cr18Ni9不锈钢精度的主要因素。     

Micro-ablation on silicon by femtosecond laser pulses focused with an axicon assisted with a lens

Micro-ablation of crystalline silicon was performed by irradiating a silicon substrate with femtosecond laser pulses of wavelengths 786 nm or 393 nm focused using a conical axicon assisted with a convex lens. Focusing the laser beam close to the tip of the axicon by means of the lens significantly improved the efficiency of concentration of laser pulse energy at the central spot of the resulting Bessel-Gaussian intensity distribution. As a result, micron-sized holes were formed with the diameter determined by the ablation threshold in the calculated fluence profile. It is possible to predict hole size from the laser pulse energy and the wavelength. Crystalline particles, a few tens of nanometers in size, were formed near the ablated zone.     

Thermal character in organic polymers with nanojoule femtosecond laser ablation

Ablation experiments with femtosecond (fs) laser pulse (pulse duration 37 fs, wavelength 800 nm) on organic polymers have been performed in air. The ablation threshold is found to be only several nanojoules. The diameters of the dots ablated in the organic polymers are influenced by the laser fluence and the number of laser pulses. It is observed that heat is diffused in a threadlike manner in all directions around the central focus region.Explanations of the observed phenomena are presented. A one-dimensional waveguide is also ablated in the organic polymers.