Radiation-induced emulsion polymerization of ethylene. I. Effect of reaction conditions on the polymerization

The effect of reaction conditions on the rate of radiation-induced emulsion polymerization of ethylene was studied by use of a 500-ml autoclave. Among various kinds of emulsifiers, a series of potassium salts of fatty acids gave high rates of the polymerization. The polymerization was inhibited by the presence of oxygen, but the rate of polymerization followed by the induction period was not influenced by the initial presence of oxygen. Stirring rate and the monomer: water ratio did not affect the rate of polymerization. The rate of polymerization was maximum at about 80°C, and number-average molecular weight was influenced by the temperature in a similar manner as the rate of polymerization. This suggests that the change of mobility of propagating radical in the polymer particle changes the rate of termination reaction. The rate of polymerization was proportional to the 1.7 power of the reaction pressure.     

Radiation-induced graft polymerization of metal-containing monomers

Graft polymerization of acrylates and acrylamide complexes of Mn(II), Cr(III), Fe(III), Co(II), Ni(II), and Cu(II) from alcohol solutions onto a polyethylene powder preirradiated in air up to total doses of 10–300 kJ/kg was studied. Graft copolymers with a metal content of as high as 1.7 mass% were obtained. The addition of a σ- or a coordinate-bound metal atom to the monomer molecule (acrylic acid, acrylamide) was shown to decelerate the process of thermal homopolymerization by 4 to 8 times, significantly reduce the reaction order in respect with monomer concentration in solution, and in most cases produce no effect on the polymer chain termination mechanism. The grafting of metal-containing monomers was found not to alter the structure of the monomer unit, valent state, and coordination of the metal atom, either. The graft polymerization of the monomers from solution is distinguished by a weak effect of the radical reaction inhibitors. The effective activation energies for the grafting of the metal-containing monomers lie within 42–60 kJ/mol.     

Radiation-induced graft copolymerization of mixtures of styrene and acrylamide onto cellulose acetate. I. Effect of solvents

The grafting of styrene and acrylamide, from both their binary and unitary systems, on cellulose acetate film was studied by means of the cobalt-60 postirradiation grafting technique. The extent of grafting was found to be dependent on preirradiation dose, reaction time, and temperature, and the optimum conditions were evaluated. The effect of solvents, e.g., water, methanol, ethanol, isopropanol, and t-butanol were studied. The composition of the binary mixture as well as the nature of the alcohol used as the solvent were found to have a strong influence in modifying the course of grafting. Each component of the binary monomer mixture was found to sensitize the grafting of the other, when the former is present in relatively large concentration. The observed results are discussed in detail in terms of relative molecular reactivity and reactivity ratios.     

Radiation-induced catalytic polymerization. I. Theory

The kinetics of radiation polymerization on a solid catalyst is discussed, under the condition that only linear termination of the chain takes place. All the kinetic equations are balance equations of particles of each type adsorbed by unit mass of the catalyst, and this makes it possible to account for the effect on the kinetics of the time dependence of the magnitude of the part of its surface on which the reactions we are considering may take place. Integro-differential equations are used for calculating the molecular weight distribution of the resulting polymer; this ensures higher accuracy of the formulas obtained than when differential equations are used and makes it possible to eliminate a number of limitations generally involved in the transition to differential equations. An expression has been found for the molecular weight distribution of the polymer product which allows for the possibility of radiation-induced catalytic polymerization on the resulting adsorbed polymer. Expressions have been derived for the average molecular weight and yield (weight and molecular) of the polymer formed. Asymptotic formulas have been obtained (for large irradiation times) for all the above values. The conclusions that can be drawn concerning the mechanism of the process based on a comparison of the formulas obtained with kinetic curves plotted from experimental data are given. It is shown how such a comparison can be utilized for calculating the rate constants for polymerization and chain termination reactions.     

Solid-state polymerization of acrylamide and its derivatives complexed with some lewis acids. II. Radiation-induced in-source polymerization

Radiation-induced solid-state polymerizations of complexes of N-tert-butylacrylamide, N-tert-amylacrylamide, and N-tert-hexylacrylamide with zinc chloride and zinc bromide have been studied. An accelerating effect of temperature and an inhibiting effect of oxygen on the polymerization process were observed. The activation energies have been established. The influence of monomer structure as well as the halide used on the polymerization rate have been discussed and some regularities have been pointed out. The polymers obtained show good solubilities in common solvents, which proves that they are not crosslinked.     

Ferrocene-containing polymers. I. Radiation-induced polymerization of ferrocenylmethyl methacrylate

γ-Ray-induced polymerizations of ferrocenylmethyl methacrylate (FMMA) in crystalline and amorphous states were investigated with kinetical and ESR methods. In the crystalline state the polymerization of FMMA proceeded slowly and gave low-molecular-weight polymers, whereas in the amorphous state it proceeded rapidly and gave polymers of much higher molecular weight. Molecular weight distributions of these polymers were binodal. The temperature dependence and the dose-rate dependence of the polymerization rates were different between the two states. Wide-line nuclear magnetic resonance (NMR) spectra of the amorphous monomer suggested that the polymerization proceeded in a supercooled state. Electron spin resonance (ESR) spectra of γ-irradiated FMMA and 1,1′-ferrocenyl-di(methyl methacrylate) showed that ferrocene radicals and methacrylic radicals were formed simultaneously at low temperature; with increasing temperature the former radicals disappeared, whereas the latter changed into growing chain radicals. The yields of radicals were relatively low; this means that ferrocene groups in the monomers behave as a radiation energy absorber.     

Radiation-induced heterogeneous polymerization of acrylamide in acetone and acetone–water mixtures

The effects of temperature, dose rate, and monomer concentration on the heterogeneous polymerization of acrylamide in acetone–water mixtures have been studied. Heterogeneous polymerization takes place in mixtures containing less than 60 vol-% water. The polymerization is steady in acetone and nonsteady in acetone an nonsteady in mixtures containing 10–50 vol-% water. The average rate of polymerization is highest in mixtures with about 20 vol-% water. Polymer molecular weight increases with the increasing water content in range 0–10 vol-% and does not change in the range of 30–70 vol-% water. For the polymerization in acetone and an acetone–water 60/40 mixture the activation energies are 2.3 and ?1.8 kcal/mole, the dose rate exponents of rate are 0.78 and 0.52, and the monomer concentration exponents of rate are 0.5 and 1.6, respectively. The polymer molecular weight increases with decreasing dose rate, decreasing temperature, and increasing monomer concentration. These results are discussed in connection with the mechanism of heterogeneous polymerization and the solvent effect.     

Radiation-induced graft copolymerization of mixtures of styrene and acrylamide onto cellulose acetate. III. A kinetic study

The kinetics of graft copolyermization of styrene and acrylamide from their binary monomer mixtures onto gamma-irradiated cellulose acetate film was studied. The extent of grafting increased with a rise in reaction time and temperature. The nature of the radical site on the trunk polymer was acertained in a study of grafting at different temperatures when the trunk polymer was irradiated in the presence and absence of oxygen. The character of the radical was tested further in a study of the ESR spectrum. The variation in grafting rates and energies of activation required for graft copolyermization at various mole ratios of the monomers was observed. The grafting rates showed a maximum at 1:1 mol ratio of monomers which was also associated with minimum energy of activation. The Kk_t values in the system were dependent on the composition of monomers.     

Radiation-induced polymerization of glass-forming systems. I. Effect of temperature on the initial polymerization rate

Radiation-induced polymerization of hydroxyethyl methacrylate (HEMA) and glycidyl methacrylate (GMA) was investigated. HEMA and GMA formed a stable supercooled or glassy phase by themselves at low temperatures. It was found that the initial polymerization rate was proportional to ca.0.5 power of the dose rate in the region of relatively high temperatures and the dose rate exponent changed sharply to 1.0 at a temperature T_r, at which the viscosity of monomeric systems reached ca. 10³ cP as the temperature decreased. Moreover, a maximum in the polymerization rate–temperature curve occurred at T_v. It was deduced that the polymerization mechanism changed from the stationary to the nonstationary at T_v. The temperature at which a minimum of the polymerization rate occurred could be calculated kinetically considering the viscosity dependency of termination rate, and it agreed well with that obtained experimentally. It was deduced that occurrence of the minimum polymerization rate above T_v was attributable mainly to the decrease in termination rate due to diffusion control.     

Radiation-induced graft copolymerization of mixtures of styrene and acrylamide onto cellulose acetate. II. Studies on bromine labeling

Formation of the active sites on irradiated trunk polymer, for example, cellulose acetate, was determined by taking recourse to bromine labeling and the G values of active sites were accordingly evaluated. The G value was as well determined through analysis of peroxide. It has been concluded that the G value measured by bromine labeling corresponds to accessible radicals, while that evaluated through measurement of peroxide accounts for the total. The number-average molecular weights of the graft chains were calculated and these were found to be dependent on monomer composition.     

Diffusion-controlled vinyl polymerization. I. The gel effect

It is well known that the reaction rate and molecular weight of vinyl polymers can change markedly during the course of polymerization and that these changes are due to the influence of diffusion on the termination reaction. The chain length dependence of the termination rate constant has been considered in this work and has resulted in a general method of treating the polymerization kinetics and molecular weight distribution. This method is independent of the form of the chain length dependency and is capable of dealing with both disproportionation and recombination modes of termination. A specific model for the termination rate constant with chain length dependence is proposed and is based on free volume theory and entanglement coupling. Master curves for the characteristics of the reaction rate and molecular weight distribution are presented with the application of this model.     

Radiation-induced,solid-state polymerization of derivatives of methacrylic acid. I. Postirradiation polymerization of zinc methacrylate

The postirradiation polymerization of the crystalline, anhydrous, monohydrate, and dihydrate forms of zinc methacrylate was studied. The anhydrous salt polymerized readily in the temperature range 50–150°C., the monohydrate did not polymerize at all, and the dihydrate polymerized at about 100°C. Aging of the anhydrous salts greatly affected the rate of polymerization; this was shown to be due mainly to the formation of peroxides by reaction with air. Polymerization could be initiated thermally, without irradiation, in monomer which had been aged in contact with air, apparently by decomposition of the peroxides. The rate of the postirradiation polymerization was increased when air was present during irradiation and decreased when air was present during polymerization. The rate of polymerization increased with temperature, corresponding to an apparent activation energy of 10 kcal./mole. The dihydrate lost one molecule of water rapidly under vacuum at 20°C. and slowly on heating at 50°C. in a sealed vessel, forming a crystalline monohydrate. Slow thermal polymerization and rapid postirradiation polymerization occurred at 100°C. without the formation of any monohydrate, indicating that the polymerization was concurrent with the phase change.     

Radiation-induced graft polymerization of styrene to poly(vinyl chloride)

The radiation-induced graft polymerization of styrene to poly(vinyl chloride) (PVC) was investigated. Relations between the rate of grafting and the dose rate when the polymer is irradiated in liquid monomer or in monomer vapor, and between the rate of grafting and monomer concentration absorbed in the polymer have been investigated. The rate of grafting in monomer vapor was found to be far larger than that in liquid monomer. A high rate of grafting in monomer vapor was thought to result from a lower concentration of monomer in PVC during irradiation. An experiment carried out on PVC containing the monomer at various concentrations showed that the rate is largest at a monomer concentration of about 3.5 mole/l. and is smaller for higher and lower concentrations. On the assumption that the theory of homogeneous homopolymerization can be applied to this grafting reaction, the value of k_p²/k_t has been obtained, where k_p and k_t are propagation constant and termination constant, respectively. The value of k_t greatly increases when the monomer concentration exceeds 3.5 mole/l. This increase of k_t can be accounted for if it is assumed that the monomer absorbed in the polymer works as a plasticizer and increases the molecular motion of the polymer. A measurement of the elastic modulus of PVC containing the monomer at various concentrations showed that this is, in fact, the case.     

Radiation-induced cationic dimerization and polymerization of styrene in methylene chloride solution. I

Radiation-induced polymerization of styrene in methylene chloride solution or bulk system was investigated to explain the initiation mechanism of cationic polymerization. It was found that high energy radiation produces polymers and dimers. The main dimers were identified as trans-1,2-diphenylcyclobutane, 1-phenyl-1,2,3,4-tetrahydronaphthalene, and 1-phenyl-1,2-dihydronaphthalene. The dimerization procedure was cationic in a pattern similar to that obtained in photoexcited EDA systems. It was shown clearly by product analysis that the bonded dimer cation radical intermediate, which was assumed to be an initiating species of the cationic polymerization, was produced in a radiation-induced polymerization system. The observed polymerization was composed of two types; cationic and radical, the latter initiated by radical species.     

Radiation-induced graft polymerization of acrylic acid onto fluorinated polymers. I. Kinetic study on the grafting onto poly(tetrafluoroethylene-ethylene) copolymer

Direct radiation-induced grafting of aqueous acrylic acid (AAc) onto poly(tetrafluoroethylene-ethylene) (ET) film has been studied. The effect of grafting conditions such as monomer concentration, exposure dose, dose rate, and film thickness on the grafting yield was investigated. The dependence of the grafting rate on monomer concentration was found to be 1.2 order. The dependence of the grafting rate on dose rate was found to be 0.6 order regardless of the film thickness. The relationship between the grafting rate and film thickness gave a negative first-order dependence. The results suggest that the grafting process is mainly controlled by monomer diffusion, and it was concluded that this grafting system proceeded by the front mechanism. The swelling behavior increases linearly with degree of grafting. The electrical conductivity and mechanical properties for the trunk and grafted polymer were investigated at different irradiation doses in air and under vacuum irradiations. © 1992 John Wiley & Sons, Inc.     

Radiation-induced solid-state polymerization of methacrylic acid. I. Crystalline transition of the monomer

The anomalous crystalline transition of methacrylic acid found by broad-line NMR measurements was studied in connection with the build-up and decay of trapped radicals. The build-up of radicals is smaller and the decay rate of the trapped radicals is faster in the low-temperature range (phase II), which gave the narrower maximum slope distance ΔH_msl of the NMR spectrum, than those in the higher temperature range (phase I), which gave the broader ΔH_msl. From these experiments it was concluded that in phase I the crystals have a more closely packed structure, resulting in a more rigid matrix for the trapped radicals than those in phase II. This interpretation is consistent with the temperature dependence of the ESR spectrum of the trapped propagating radicals previously reported. The existence of the crystalline transition was also confirmed by DSC measurements, and the effects of the crystallization conditions on the transition were investigated and were discussed with reference to the results of broad line NMR measurements.     

Preparation of poly(N-normalpropyl- acrylamide) gel beads

 The gel beads of N-normal-propylacrylamide are prepared by the radical copolymerization of N-normalpropylacrylamide and N,N′-methylene-bis-acrylamide in water. The optimum reaction conditions to obtain the gel beads are revealed from the phase diagram of the reaction system together with the scanning electron microscopy of the reaction products. The scanning electron microscopy of the reaction products also indicates the formation of the spherical gel beads of sub-micron size ranging from 250 to 500 nm in diameter. The viscosity measurements of the suspension of the gel beads indicate that the concentration dependence of the viscosity of the suspension is well described by Einstein’s theory of the viscosity of colloidal particles. The intrinsic viscosity of the suspension of gel beads is then determined. The density of the gel beads, which was obtained from the intrinsic viscosity of the suspension, indicates that the gel beads are in the swollen state at a temperature of 20 ^°C. Received: 12 September 1997 Accepted: 17 December 1997     

Anionic graft polymerization of propylene sulfide on cellulose. I

The anionic graft polymerization of propylene sulfide on cellulose membrane was studied. Alkali cellulosates were used to initiate graft polymerization, and graft polymers of high polypropylene sulfide content were obtained in good yields. The graft polymerization was accompanied by a certain extent of homopolymerization. The effects of reaction solvent, monomer concentration, cellulosate degree of substitution, and type of the alkali metal cellulosate on the graft polymer composition, yield, and on the molecular weight of the grafted side chains were investigated.