A review of heat treatment on polyacrylonitrile fiber

Developing carbon fiber from polyacrylonitrile (PAN) based fiber is generally subjected to three processes namely stabilization, carbonization, and graphitization under controlled conditions. The PAN fiber is first stretched and simultaneously oxidized in a temperature range of 200-300 °C. This treatment converts thermoplastic PAN to a non-plastic cyclic or a ladder compound. After oxidation, the fibers are carbonized at about 1000 °C in inert atmosphere which is usually nitrogen. Then, in order to improve the ordering and orientation of the crystallites in the direction of the fiber axis, the fiber must be heated at about 1500-3000 °C until the polymer contains 92-100%. High temperature process generally leads to higher modulus fibers which expel impurities in the chain as volatile by-products. During heating treatment, the fiber shrinks in diameter, builds the structure into a large structure and upgrades the strength by removing the initial nitrogen content of PAN precursor and the timing of nitrogen. With better-controlled condition, the strength of the fiber can achieve up to 400 GPa after this pyrolysis process.     

Ultra high density carbon fiber derived from isotactic polypropylene fiber without skin-core structure

Polypropylene (PP)-based carbon fibers were prepared by sulfonation process of isotactic PP fibers with concentrated sulfuric acid, followed by stress-less carbonization under nitrogen atmosphere. The stabilization behaviors of PP fiber under different sulfonation temperatures and time were discussed. The carbonization behavior of the stabilized PP fibers under different carbonization temperatures, as well as the mechanical performance of the obtained carbon fibers were investigated. The results indicated that linear PP molecule were effectively converted into thermally stable structure at higher temperature (≥130°C) in short time (2 h) through sulfonation-desulfonation reaction, among which ordered graphite structure has been formed prior to the carbonization process. Meanwhile, the carbon fibers were considerably densified by increasing the sulfonation temperature and carbonization temperature, and a bulk density of 1.96 g/cm³ was achieved. Moreover, the temperature and time of the sulfonation process as well as the temperature of the carbonization process were regulated, and carbon fibers with tensile strength of 262.3 MPa was obtained, which was superior to that of 208.1 MPa for the linear low density polyethylene-based carbon fibers reported previously. Isotactic PP was proved to be a promising candidate to develop carbon fibers with tunable graphite structure and mechanical performance.     

Carbonization of single polyacrylonitrile chains in coordination nanospaces

It has been over half a century since polyacrylonitrile (PAN)-based carbon fibers were first developed. However, the mechanism of the carbonization reaction remains largely unknown. Structural evolution of PAN during the preoxidation reaction, a stabilization reaction, is one of the most complicated stages because many chemical reactions, including cyclization, dehydration, and cross-linking reactions, simultaneously take place. Here, we report the stabilization reaction of single PAN chains within the one-dimensional nanochannels of metal–organic frameworks (MOFs) to study an effect of interchain interactions on the stabilization process as well as the structure of the resulting ladder polymer (LP). The stabilization reaction of PAN within the MOFs could suppress the rapid generation of heat that initiates the self-catalyzed reaction and inevitably provokes many side-reactions and scission of PAN chains in the bulk state. Consequently, LP prepared within the MOFs had a more extended conjugated backbone than the bulk condition.

Accommodation of polyacrylonitrile in MOFs facilitated and regulated the transformation to ladder polymer in the carbonization process.     

丙烯腈-衣康酸基纳米纤维纱线的热稳定及碳化研究

碳纳米纤维主要以聚丙烯腈(PAN)作为前驱体,通过纺丝、热稳定、碳化等后处理工艺制备而得.但是,PAN基纳米纤维取向度低、致密性差,热稳定后环化度低,碳化后导电性差等缺点阻碍其在高性能碳纳米纤维领域的发展.因此,在PAN分子链中引入衣康酸(IA),通过溶液聚合法合成了P(AN-co-IA)共聚物并通过静电纺丝法制备了P...     

Thermal behavior of polyacrylonitrile polymers synthesized under different conditions and comonomer compositions

Polyacrylonitrile (PAN) polymers are used as precursors for carbon fiber production. This process requires an oxidative stabilization step, which can be studied by differential scanning calorimetry (DSC). In this sense, thermal behavior of PAN based terpolymers by different polymerization processes, compositions and itaconic acid concentrations in the reaction media were investigated. The obtained results showed that the addition of itaconic acid and methyl acrylate as comonomers resulted a lower heat flow during the process comparing to the PAN homopolymer. It suggested that these comonomers aid the oxidative stabilization stage for all studied process. The redox system polymerization at 40°C resulted in a lower heat flow. Itaconic acid decreases slightly initial and peak temperatures of the terpolymer and heat flow until concentration of 3y. The cyclization temperature decreases when MAis incorporated into the terpolymer compared to the MMA terpolymer and increases when MAA is the acidic monomer. Among terpolymers the AN/MA/AA polymer showed the best thermal behavior for carbon fiber producing.     

FT-IR study of the stabilization reaction of polyacrylonitrile in the production of carbon fibers

The stabilized fibers prepared by heating PAN and a PAN copolymer in air and under reduced pressure have been examined by FT-IR spectroscopy in order to determine their chemical structures. Three kinds of reactions, cyclization, dehydrogenation, and oxygen uptake are found to occur almost simultaneously in the stabilization process in air by digital difference spectrum method. The effect of the comonomer is confirmed to accelate the dehydrogenation reaction and also the formation of acridone ring in the thermal stabilization in air by kinetic study.     

Carbon nanofibers with nanoporosity and hollow channels from binary polyacrylonitrile systems

Carbon nanofibers with new structural features, e.g. nanoporosity, hollow, U-shape cross-section, were generated by utilizing the phase separation behavior of polymer additive with polyacrylonitrile (PAN). The approach involved the formation of precursor fibers by electrospinning of binary mixtures of PAN with poly(ethylene oxide) (PEO), cellulose acetate (CA) or poly(methyl methacrylate) (PMMA), the removal of the polymer and the carbonization of the remaining PAN. The carbon nanofiber yield was ca 50% of PAN in all cases. Nanoporous carbon nanofibers with an average diameter of 100 nm were generated from the water treated PAN/PEO precursors. Multi-channel hollow fibers (90-190 nm diameters) were produced from the acetone treated PAN/CA precursors. Carbon fibers produced from the chloroform treated PAN/PMMA precursors were 250-400 nm in diameters and consisted of varied hollow structures, i.e., hollow and U-shape cross-sections from those containing 30% and 50% PAN, respectively, and multi-channel hollow fibers from the 70/30 PAN/PMMA precursor. Carbonization of equal-mass PAN/PMMA as-spun fibers also produced similarly U-shape cross-sections as the chloroform treated ones, showing promise of direct carbonization. This simple and yet versatile approach to create new structural features in carbonized fibers has shown to depend on the distinct phase separation as well as the pyrolytic behaviors of the second polymer component.     

Electrochemically active nitrogen-enriched nanocarbons with well-defined morphology synthesized by pyrolysis of self-assembled block copolymer

Novel nanoporous nitrogen-enriched carbon materials were prepared through a simple carbonization procedure of well-defined block copolymer precursors containing the source of carbon, i.e., polyacrylonitrile (PAN), and a sacrificial block, i.e., poly(n-butyl acrylate) (PBA). The preparation of nitrogen-enriched nanocarbons with hierarchical pore structure was enabled by the high fidelity preservation of the initial phase-separated nanostructure between two polymer blocks upon carbonization. Supercapacitors fabricated from the prepared carbons exhibited unusually high capacitance per unit surface area (>30 μF/cm(2)) which was attributed to the pseudocapacitance resulting from the high nitrogen content originating from the PAN precursor. Electrochemical availability of the nitrogen species was also evident from the results of oxygen reduction experiments. The hierarchical pore structure and the high nitrogen content in such materials make them particularly promising for use in supercapacitor and electrocatalyst applications.     

Effects of the stabilization temperature on the structure and properties of polyacrylonitrile-based stabilized electrospun nanofiber microyarns

Polyacrylonitrile (PAN) precursor nanofiber microyarns were successfully synthesized using a modified electrospinning method, and then were stabilized at different stabilization temperatures. Effects of stabilization temperature on the structure, thermal, and mechanical properties of stabilized microyarns were studied by FTIR, XRD, DSC, TG, and mechanical behavior test. It was found that when the stabilization temperature was above 250 °C, cyclization and dehydrogenation reactions were basically completed, and PAN crystal microstructure was almost completely destroyed, as well as the thermally stable ladder structure was formed. The results also showed that the strength of the stabilized microyarns increased to a threshold value and started to reduce thereafter as the stabilization temperature increased.     

Thermal properties of a polyimide fiber

A commercially available polyimide fiber was investigated as a possible precursor for the formation of carbon fibers. The thermal response of the fiber was thoroughly investigated using DSC, TMA and TG. These responses were dependent on the atmosphere and tension during scanning. The fiber was stabilized at high temperatures both in inert and oxidative environments and the effect of these stabilization treatments on the structure and properties of the fiber was carefully followed. During heating, the fiber showed shrinkage tendency at small tensions, but at higher tensions the fibers could be stretched. Among the two environments investigated, air was more effective than nitrogen in getting a more stable fiber.The authors would like to acknowledge the Graduate School of the University of Tennessee, Knoxville for financially supporting this work and Lenzing USA Corporation for providing the fiber samples.     

A novel methodology for designing thermal processes in order to optimize stabilization of polyacrylonitrile (PAN) fibers

The aim of this work is to describe a novel methodology for optimizing the stabilization of polyacrylonitrile (PAN) fibers, through designing of proper thermal treatment. The methodology is based on a set of design rules and the procedure for implementing them, utilizing the time‐temperature‐transition (TTT) and the maximum permittable stress (max.stress) plots. The proposed approach is implemented in order to optimize the stabilization of commercial PAN fibers, resulting in a series of multistage thermal treatments. The changes of both physical and chemical structures of PAN during the progress of the multistage treatments were investigated and showed that the fibers were progressively converted into completely stabilized material; this gradual transformation permitted improvement of fiber annealing and minimized the effect of the decomposition reactions. The proposed methodology can be universally applied for achieving the global optimum of the stabilization process for any PAN precursor.     

STXM研究氧元素在PAN预氧化纤维截面上的分布

采用扫描透射X射线显微镜( STXM),对聚丙烯腈(PAN)预氧化纤维截面进行具有30 nm空间分辨率的元素分布研究,结合将两幅吸收图上对应像素点的光密度相比求解元素分布的双能衬度分析法,获得氧元素在PAN预氧化纤维截面上的分布信息.STXM实验结果表明,氧元素在PAN原丝截面上分布是均匀的;经过预氧化后,PAN纤维皮...     

Thermochemical stabilization and analysis of continuously electrospun nanofibers

Carbon nanotube (CNT)-loaded and neat polyacrylonitrile nanofibers were produced by a needleless continuous electrospinning method as carbon nanofiber precursors. The details of the stabilization, which is a crucial issue during carbon fiber production, were investigated as these nanofibers are especially sensitive to degradation. In order to determine the optimal parameters, the nanofibers were stabilized at different temperatures. The stabilized samples were analyzed by Fourier-transform infrared spectroscopic and differential scanning calorimetric (DSC) measurements and by the determination of the color changes. The chemical changes during the stabilization (the formation of the so-called ladder-polymer) can be followed by infrared spectrometry, while the conversion can be monitored by DSC. The formation of the ladder-polymer occurs according to the Gaussian distribution function, where the temperature of the stabilization is the statistical parameter, which was also determined. In the case of CNT-loaded samples, the range of stabilization temperature was wider, which provides better controllability of the process. Based on the established models, an appropriate multi-step heat-treatment program could be determined, which led to completely stabilized nanofibers, suitable for carbonization.     

Preparation and Electrical Properties of Polyacrylonitrile Based Porous Carbon by Different Activation Methods

Polyacrylonitrile (PAN)-based porous carbon was prepared by different methods of activation with PAN polymer microsphere as precursor. The morphology, structure and electrical properties for supercapacitor of the porous carbon were investigated. It was found that the morphology of PAN nanospheres tended to be destroyed in the process of one-step activation (activation and carbonization were carried out simultaneously, and could only be retained when the amount of activating agent KOH was small). While the spherical morphology could be well reserved during the two-step activation method (carbonization and activation sequentially). The specific surface area and pore volume increased first and then decreased, with the increase in activation holding time for both one-step and two-step activation methods. The specific surface area reached the maximum value with 2430 m² g⁻¹ for the one-step activation method and 2830 m² g⁻¹ for the two-step activation method. Additionally, their mass-specific capacitances were 178.8 F g⁻¹ and 160.2 F g⁻¹, respectively, under the current density of 1 A g⁻¹. After 2000 cycles, the specific capacitance retentions were 92.9% and 91.3%.     

A novel poly[acrylonitrile-co-(3-ammoniumcarboxylate-butenoic acid-methylester)]copolymer for carbon fiber precursor

A novel bifunctional comonomer 3-ammoniumcarboxylate-butenoic acid-methyl ester(ACBM) was synthesized for preparing poly[acrylonitrile-co-(3-ammoniumcarboxylate-butenoic acid-methyl ester)][P(AN-co-ACBM)]copolymer as a carbon fiber precursor.Differential scanning calorimetry results show that the P(AN-co-ACBM) exhibits a significantly improved stabilization performance compared with polyacrylonitrile(PAN),such as lower cyclization temperature and smaller rate of heat release,which is mainly attributed to the initiation of ACBM through an ionic cyclization mechanism.Simultaneously,the Theological analysis shows that P(AN-co-ACBM) possesses better spinnability than PAN.     

Prediction of High Performance Fibers Strength Using Back Propagation Neural Network

Nowadays, quantification of the effects of basic parameters such as precursor, temperature oxidation, residence time, low temperature carbonization (LTC) and high temperature carbonization (HTC) on production process polyacrylonitrile based carbon fibers is not completely understood. In this way, there is not a completely theoretical model that accomplishes to quantitatively describe production process carbon fibers very accurately which needs to be used by engineers in design, simulation and operation of that process. This paper presents the development of a back propagation neural network model for the prediction of carbon fibers produced from PAN fibers. The model is based on experimental data. The precursors, temperature oxidation, residence time, LTC and HTC have been considered as the input parameters and the strength as output parameter to develop the model. The developed model is then compared with experimental results and it is found that the results obtained from the neural network model are accurate in predicting the strength of carbon fibers.     

高分子负载咪唑啉钯催化剂的合成及其对Heck反应的催化性能研究

以普通商品聚丙烯腈(PAN)为原料, 合成了四种功能基化的纤维高分子载体, 挑选出其中一种与金属钯盐反应合成出了高分子负载钯催化剂. 利用元素分析、红外光谱、原子吸收光谱、SEM及XPS等手段对其结构进行了表征. 研究了该催化剂对碘代苯与丙烯酸乙酯反应的催化性能及循环使用性能.     

掺杂羧基化碳纳米管的纳米碳纤维前驱体的制备及表征

为获得结构完整、 性能优良的纳米碳纤维前驱体, 采用静电纺丝法制备了掺杂羧基化多壁碳纳米管(MWCNTs)的聚丙烯腈(PAN)纳米纤维. 用扫描电子显微镜、 偏振红外光谱、 透射电子显微镜、 拉曼光谱及拉伸性能测试等对杂化纳米纤维的微观结构和力学性能进行了研究, 分析了MWCNTs含量的影响. 实验结果表明, 5%(质量分数)的MWCNTs掺杂量为杂化纳米纤维直径的突变点, 且MWCNTs的加入有利于PAN分子链的取向, MWCNTs在PAN纤维中大体上沿纤维轴向取向分布. 3%MWCNTs/PAN杂化纳米纤维的拉伸强度和拉伸模量分别达到88.6 MPa和3.21 GPa.     

Nanoporous structured submicrometer carbon fibers prepared via solution electrospinning of polymer blends

A facile means for obtaining submicrometer carbon fibers with a nanoporous structure is presented. A mixture of polyacrylonitrile (PAN) and a copolymer of acrylonitrile and methyl methacrylate (poly(AN-co-MMA)) in dimethylformamide was electrospun into submicrometer fibers with a microphase-separated structure. During the followed oxidation process, the copolymer domains were pyrolyzed, resulting in a nanoporous structure that was preserved after carbonization. The microphase-separated structure of the PAN/poly(AN-co-MMA) electrospun fibers, the morphology, and porous structure of both the oxidized and the carbonized fibers were observed with scanning electron microscopy and transmission electron microscopy. The carbon fibers have diameters ranging from several hundred nanometers to about 1 microm. The nanopores or nanoslits throughout the fiber surface and interior with diameters of several tens of nanometers are interconnected and oriented along the longitudinal axis of the fibers. This unique nanoporous morphology similar to the microphase-separated structure in the PAN/poly(AN-co-MMA) fibers is attributed to the rapid phase separation, solidification, as well as the stretching of the fibers during electrospinning. The pore volume and pore size distribution of the carbonized fibers were investigated by nitrogen adsorption and desorption.     

Evolution of the composition and structure of PAN carbon fiber during preoxidation

Using scanning electronic microscope, X-ray diffraction analysis, PYR-GCMS and IR etc., we studied the evolving process of the composition and structure of PAN carbon fiber during preoxidation. In the initial stage of preoxidation, PAN filament tows disappear and become semi-thaw. At first, reactions happen between the copolymers and esters disappear. The molecules annularly crosslink and the index of cyclation slowly increases. It is easy to fix the structure and form defects during the initial and the medium stages, which are most reactive. More traction is advised in these stages to minimize the structural deficiencies. In the medium stage of preoxidation, the fiber was reshaped into new sheet stacks and gradually changed to sheet sectors, and this structure tends to be stable in the final stage. Induced by acid and ester copolymer, PAN fiber forms a very stable cycle structure in the final stage. Besides, monomer, dimmer and trimer obviously decrease. In the final stage of the preoxidation, there exi