Cosurfactant effects on the microemulsion polymerization of styrene

The polymerization of styrene in o/w microemulsions stabilized with dodecyltrimethylammonium bromide (DTAB) with or without cosurfactant (n-butanol, n-hexanol or n-octanol) is examined here. The addition of a cosurfactant enhances the one-phase region in the order: n-butanol > n-hexanol > n-octanol. The kinetics of polymerization slows down in the presence of the alcohol. With the alcohol, the molar masses increase, but no particular trend was noticed on particle size of the lattices. However, by changing the surfactant counter-ion to chloride, alcohol effects on the kinetics almost vanish. Possible explanations to these results are given here. To cite this article: J.E. Puig et al., C. R. Chimie 6 (2003).     

The effect of cosurfactants and the initiator concentration on the polymer to surfactant concentration in nanolatexes

The effect of cosurfactant and initiator concentration on the ab initio production of nanolatexes using low surfactant levels was investigated. While the use of cosurfactants (acrylic acid and pentanol) increased the amount of monomer that can be used in styrene‐SDS microemulsion formulations to 13 wt %, high surfactant concentrations are still required, resulting in polymer‐to‐surfactant ratios (Pol/Surf) <1. Latexes with particle size of 30 ± 5 nm were produced upon polymerization of these microemulsions. The Pol/Surf can be significantly increased by increasing the initiator concentration of emulsion polymerization recipes. Particle sizes are comparable with microemulsion latexes, however, less surfactant is required. The reduction in the particle size with higher initiator concentration is attributed to a higher efficiency of particle nucleation and to a higher nucleation rate relative to the rate of monomer transfer. Nanolatexes (particle size < 30 nm) were obtained with 19 wt % solids content and Pol/Surf of 3.6 in ab initio. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

The effect of first-stage polymer Tg on the morphology and thermomechanical properties of structured polymer latex particles

A series of heterogeneous latexes having stage ratios of 40:60 between the first and second stage polymers were prepared by emulsion polymerization. The first-stage polymers were non-polar S-BuA with T_gs ranging from + 100 °C to + 20 °C and the second stage polymer was polar MMA–BuA–MAA having a T_g of 20 °C. The latex particle morphologies were studied using TEM and the thermomechanical properties of the resulting latex films were studied with DSC and DMA. Calculated diffusion rates for propagating species during the reactions were correlated to the observed morphologies and to the amount of interphase in the latex particles. To cite this article: O.J. Karlsson et al., C. R. Chimie 6 (2003).     

Maleic diamide polymerizable surfactants. Applications in emulsion polymerization

A series of new polymerizable non-ionic and ionic surfactants (surfmers) with amides groups on both sides of the C=C double bonds have been prepared upon reaction of maleic isoimide carrying a long alkyl chain (or a benzyl group) with a hydrophilic amine derivative. Their critical micellar concentration (CMC) was measured with a surface tensiometer. They have been engaged in batch emulsion polymerization of styrene, and semi-batch seeded copolymerization of styrene and butyl acrylate, giving stable latexes during the polymerization process, and upon extraction with ethanol, showing a high rate of incorporation at the particle surface. However these surfmers do not confer good steric stabilization properties, which may be expected from the use of non-ionic surfactants. To cite this article: I. Klimenkovs et al., C. R. Chimie 6 (2003).     

Hybrid copolymer latexes cross-linked with methacryloxy propyl trimethoxy silane. Film formation and mechanical properties

We describe in this work the copolymerization reaction of 3-trimethoxysilyl propyl methacrylate (MPS) with styrene (Styr.) and n-butyl acrylate (BuA) monomers through emulsion polymerization. The so-produced hybrid copolymer (P(BuA-co-MPS)) and terpolymer (P(Styr-co-BuA-co-MPS)) latexes were cast into films that displayed a good optical transparency. The copolymers microstructure in the films was characterized by FTIR, ¹³C and ²⁹Si solid state NMR spectroscopies, and was found to be highly dependent on parameters such as the monomer feed composition, the suspension pH and the silane addition profile. The films obtained from the hybrid latexes showed improved dynamic mechanical properties indicating that a reinforcing organo-mineral network had formed in the composite materials. The dynamic modulus of the hybrids increased with increasing silane contents while, concurrently, the tan δ peak shifted to higher temperatures, broadened and decreased in intensity. To cite this article: S. Vitry et al., C. R. Chimie 6 (2003).     

Particle size distribution in mini-emulsion polymerization

The particle size distribution polydispersities of a number of macro- and mini-emulsion latexes are reported. In cases where the macro-emulsion and mini-emulsions were produced under very nearly identical conditions, the mini-emulsion will have a polydispersity equal to, or only very slightly greater than, the equivalent macro-emulsion. To cite this article: K. Landfester et al., C. R. Chimie 6 (2003).     

Synthesis of Sub-100 nm and Narrow Particle Size Distribution Cationic Latex by One-Step Emulsion Polymerization

A novel approach to synthesize narrow particle size distribution cationic latex particles based on styrene and butyl acrylate was proposed. The effect of monomer/water ratios, surfactant (cetyltrimethylammonium chloride) concentrations, and monomer compositions on the evolution of particle size, distribution, number, and morphology as a function of monomer conversion was concerned in order to confirm the optimum polymerization condition. As expected, the particle size of the ultima latex increased with monomer/water ratios and styrene contents decreased with increasing surfactant concentrations. Continuous nucleation phenomena occurred when monomer/water ratio was lesser than 30/70, resulting in a gradual increase in the number of particles in the whole polymerization process. Combined with the previous work (Colloid and Polymer Science, 2014, 292: 519–525), it was concluded that particle coagulation easily took place in cationic emulsion polymerization of styrene. Thus, the narrow particle size distribution cationic latexes with particle scale between 50 nm and 80 nm, 30 wt% solid content could be prepared in a short reaction time.     

Synthesis of polydimethylsiloxane microemulsions by self-catalyzed hydrolysis/condensation of dichlorodimethylsilane

The preparation of PDMS microemulsions was carried out by adding at controlled rate dichlorodimethylsilane (DCMS) in a solution of sodium dodecylpolyoxyethylene(8) sulphate. The instantaneous hydrolysis of DCMS and subsequent condensation of the corresponding dihydroxysilane generate dispersions of cyclosiloxanes of small lengths (4 to 6 D units). The high load of chloride ions released during the hydrolysis step requires the presence of the above-mentioned electrosteric surfactant to avoid rapid coagulation of the dispersion. In addition, its sulphate end-group captures a proton that catalyses the ring-opening polymerization of cyclosiloxane as well as the polycondensation of disilanol PDMS chains. Final particles exhibit a diameter of about 50 nm for a polydispersity index of less than 1.1. They are constituted of PDMS chains exclusively linear ( ; ) and of small cycles in low contents (less than 5 wt% in the best conditions). To cite this article: G. Palaprat, F. Ganachaud, C. R. Chimie 6 (2003).     

Poly(N-ethylmethacrylamide) thermally-sensitive microgel latexes: effect of the nature of the crosslinker on the polymerization kinetics and physicochemical properties

Thermally-sensitive crosslinked submicronic particles were prepared by an emulsion/precipitation process of N-ethylmethacrylamide (NEMAM), using potassium persulphate as initiator and four different crosslinkers; ethylene glycol dimethacrylate (EGDMA), 1,3-butanediol dimethacrylate (1,3-BDDMA), 1,4-butanediol dimethacrylate (1,4-BDDMA) and tetraethylene glycol dimethacrylate (TEGDMA). At first, polymerization kinetics was studied by NMR, revealing the negligible effect of the crosslinker nature. On the contrary, the water-soluble polymer amounts, the final hydrodynamic particle size, the swelling ability, the electrokinetic properties were found to be dependent upon the nature of crosslinker. The final latexes were found to be narrowly size distributed irrespective of the crosslinker agent’s chemical nature. In this study, the water solubility of the cross-linker was reported to be an important criterion, but other factors, such as diffusion and reactivity, have to be taken into consideration. To cite this article: P. Hazot et al., C. R. Chimie 6 (2003).     

Effect of monomer water solubility on cationic microemulsion polymerization of three components (water,surfactant, and monomer)

Here, we present the oil/water (O/W) microemulsion polymerization in three‐component microemulsions of n‐butyl acrylate, ethyl acrylate, and methyl acrylate, monomers with similar chemical structures but different water solubilities using the cationic surfactant dodecyl trimethyl ammonium bromide. The effects of monomer water solubility, initiator type and initial monomer concentration on the polymerization kinetics were studied. Reaction rates were high with final conversions between 70 and 98% depending on the monomer and reaction conditions. The final latexes were bluish, with a particle size ranging between 20 and 50 nm and polymer with molar masses in the order of 10⁶ g mol^?1. Increasing monomer water solubility resulted in a slower reaction rate, larger particles and a lower number density of particles. A higher reaction rate, larger average particle size and higher particle number density were obtained by increasing the monomer concentration. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

A unique transurf in styrene emulsion polymerization

The surface-active, chain transfer agent (‘transurf’) sodium ω-mercapto-decane sulfonate, SMDSo, was synthesized, purified, and its interfacial properties determined. The compound acted normally in styrene emulsion polymerization to produce extremely stable colloids containing only sulfonate ionic surface functional groups. It was then used to control the surface charge density of a model polystyrene colloid by means of seeded emulsion polymerization. Surface charge could thus be increased 16-fold over that of the seed particles, and was due solely to sulfonate groups introduced by the SMDSo. Unlike most conventional emulsion polymerizations, this technique allows one to control surface chemistry independently of particle size. To cite this article: C.C. Fifield, R.M. Fitch, C. R. Chimie 6 (2003).     

Anionic surfmers in mini-emulsion polymerisation

Mini-emulsion polymerisation of styrene or methylmethacrylate, initiated with ammonium persulphate, have been carried out, in the presence of hexadecane or of polymethylmethacrylate as hydrophobic costabilizer, and the simple hemiester of linear dodecyl alcohol and maleic anhydride, or polymerisable surfactants (surfmers) derived from the condensation of succinic anhydride and either hydroxy propylmethacrylate (MAES), or hydroxyethylmethacrylate (ABS). While the pure surfmers have not so good surface activity, from surface tension measurements, stable mini-emulsion droplets are obtained using a mixture with low amounts of SDS, which have diameters of about 100–200 nm, which remain stable upon polymerisation. Most of the surfmers remain grafted onto the particle surface, thus conferring to these particles strong stability in the various tests. However, due to the high water solubility of the surfmers, another part remains in the serum as unconverted monomer or water-soluble polymers. To cite this article: A. Guyot et al., C.R. Chimie 6 (2003).     

Recent progress in nitroxide-mediated polymerizations in miniemulsion

Recent developments in nitroxide-mediated polymerizations conducted in emulsion and miniemulsion have advanced the field across a range of both experimental and theoretical fronts. This article reviews progress in bicomponent initiating systems (including use of camphorsulfonic acid to enhance rate), unimolecular initiating systems, miniemulsions not requiring the use of volatile costabilizers, polymerization of acrylates, mathematical modeling and simulation, and theoretical understanding with regards to issues such as compartmentalization, preservation of polymer chain livingness, the role of aqueous phase kinetics and phase partitioning. These topics are discussed and analyzed to present an integrated portrait of the current status of nitroxide-mediated polymerizations in emulsion/miniemulsion and to identify the most pressing concerns, issues, and opportunities. To cite this article: M.F. Cunningham, C. R. Chimie 6 (2003).     

Preparation of poly(N-isopropylmethacrylamide) latexes kinetic studies and characterization

Thermosensitive crosslinked polymer latexes have been synthesized by precipitation polymerization of N-isopropylmethacrylamide (NIPMAM) as a main monomer, methylene bis-acrylamide (MBA) as a crosslinker, and potassium persulfate (KPS) as the initiator. Polymerizations kinetics were first investigated by studying both the influence of crosslinker (MBA) and initiator (KPS) concentrations and temperature effects on the polymerization conversion, the particle size, and water-soluble polymer (WSP) as a function of time. Particle size analysis by Scanning Electron Microscopy (SEM) showed that a short nucleation step afforded the synthesis of highly monodispersed latexes. In addition, a strong dependence of WSP formation on MBA and KPS concentration and polymerization temperature was found, as well. Comparison of particle size by SEM and quasielastic light scattering clearly evidenced the dramatic effect of temperature on particle size. Lower critical solubility temperatures (LCST) of latexes were determined and compared. Finally, based on these results, the mechanism of particle formation in this polymerization process is discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1823–1837, 1999     

Polymerization of Methyl Methacrylate and Isobutyl Methacrylate in Ternary-Component Emulsions and Microemulsions: Effect of Surfactant Concentration

Abstract

The similarities and differences in the polymerization of MMA (methyl methacrylate) and iBMA (isobutyl methacrylate) in a ternarycomponent system have been investigated from a turbid emulsion to a transparent microemulsion by increasing the surfactant concentration. In spite of the difference in the solubilities of these two monomers in the aqueous phase, the rate dependencies on the surfactant concentration of both monomers were found to be about 0.30 for the emulsion polymerization and about 0.60 for the microemulsion polymerization with monomer concentrations higher than 5 wt%. However, at a low monomer concentration (3 wt%), different negative rate dependencies of ?0.93 and ?1.20 were obtained for microemulsion polymerization of MMA and iBMA, respectively. The results are discussed in terms of particle nucleation mechanisms.     

On the optimal surfmer addition profile in emulsion polymerisation

In this work, the optimal surfmer feeding profile for stabilizing a high-solid-content acrylic latex with a non-ionic alkenyl functional ^TMMaxemul 5011 was calculated. For this purpose, the model developed by de la Cal and Asua (J. Polym. Sci., Part A: Polym. Chem. 39 (2001) 585) was used. It was observed that, in spite of the low reactivity of the surfmer, it was possible to increase substantially the surfmer conversion using an optimal surfmer addition policy. To cite this article: E. Aramendia et al., C. R. Chimie 6 (2003).     

Emulsion and dispersion polymerization of styrene in the presence of PEO macromonomers with p-vinylphenylalkyl end groups

Poly(ethylene oxide) (PEO) macromonomers with α-p-vinylphenylalkyl (propyl, pentyl, and hexyl) and ω-hydroxy end groups were applied to emulsion and dispersion polymerization of styrene as reactive emulsifiers and dispersants in water and in methanol-water mixture (9:1 v/v), respectively. Nearly monodisperse microspheres of submicron to micron size were obtained. Particle size in the emulsion system was one or half order of magnitude smaller than that in the dispersion system, while in both systems the size decreased approximately according to minus one half power of the macromonomer concentration in weight. The particle size was substantially independent on the PEO chain length and also on the spacer alkyl chain length of the α-polymerizing end group. The total weight of the PEO chains incorporated by copolymerization into the particle surfaces (shells), relative to that of styrene polymerized into the particle cores, appears to be a key factor for controlling the particle size. To cite this article: K. Landfester et al., C. R. Chimie 6 (2003).     

Influence of hydrophobic monomers on secondary nucleation of hydroxyl‐functionalized latexes

The influence of butyl acrylate (BA) and methyl methacrylate (MMA) on hydroxyl functionalized latexes was investigated. The hydrophobicity of the monomer feed was varied via the BA/MMA ratio. In addition to monitoring the effect of hydrophobic monomer feed on secondary nucleation, the polymerization kinetics and final latex properties were also obtained for comparison. Five different BA to MMA molar ratios were combined with five 2‐hydroxyethyl methacrylate (HEMA) concentrations (0, 10, 20, 30 and 40 mol% in monomer composition). All latexes were synthesized through seeded semibatch emulsion polymerization process. Particle size distributions and average particle sizes of the latexes were determined by dynamic light scattering (DLS) and qualitatively compared with transmission electron microscope (TEM) images. The BA to MMA ratio significantly influences the boundary HEMA concentration at which homogeneous secondary nucleation occurs. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2190–2202     

Particle Nucleation and Growth in the Emulsion Polymerization of Styrene: Effect of Monomer/Water Ratio and Electrolyte Concentration

This work is an extension of previous research results reported by our team (Colloid and Polymer Science 2013, 291: 2385-2398), where large scale and high solid content latexes of poly(n-butyl acrylate) were obtained with the particle coagulation method induced by the electrolyte. However, how to prepare controlled particle size distribution polymer latex has not been studied. Thus, in this study, the effect of the monomer/water ratios and electrolyte concentrations on particle formation and growth methods were studied by following the tracks of the evolutions of particle size, number and distribution as a function of reaction time or conversion. Experimental results showed that the length of time that particle nucleation occurred increased with increasing monomer charged for the systems without electrolyte. A point worthy of attention here is that homogeneous nucleation may occur at high monomer concentrations (30/70, 40/60). However, electrolyte added could be made the nucleation mechanism shift from micellar/homogeneous nucleation to micelle /coagulation nucleation. As a result, the final particle size distribution can be controlled by adding an appropriate electrolyte to regulate the nucleation mechanism. Spherical and uniformly sized particles could be obtained when electrolyte concentration is between 0.2 wt% and 0.4 wt% for water at the high monomer/water ratio (40/60). The effects of electrolyte concentration on nucleation mechanism mainly were expressed by decreasing the solubility of the monomer and interparticle potential, and then preventing homogeneous nucleation and enhancing particle coagulation.     

High solids TEMPO‐mediated radical semibatch emulsion polymerization of styrene

A bicomponent initiation system consisting of 2,2,6,6‐tetramethylpiperidine‐N‐oxyl (TEMPO) and the water soluble initiator potassium persulfate (KPS) was used to develop a robust and versatile semibatch emulsion polymerization process to obtain polystyrene (PS) latexes with solids contents of 5–40 wt %. A window of operating conditions was found that yielded high conversion (>95%) stable latexes and well controlled polymers, overcoming limitations found in previous attempts at developing similar processes using TEMPO. The critical parameters studied were surfactant concentration, monomer concentration in the nucleation step and the monomer feed rate in the semibatch step. Methyl acrylate (MA) was used in the nucleation step to improve the nitroxide efficiency (N_Eff). Latexes having molecular weight distribution (MWD) with dispersity (?) lower than 1.5, average particle size (D_p) from ≈32 to ≈500 nm, nitroxide efficiencies N_Eff up to ≈1.0 and monomer conversions >90% were obtained in less than 12 h with solids contents up to 40 wt %. These results constitute a significant advance over prior efforts in TEMPO‐mediated polymerization in aqueous dispersions. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 49–62