蓖麻油及其衍生物在聚氨酯中的应用研究进展

蓖麻油是一种重要的可再生生物资源,在许多精细化学品以及聚合物方面有广泛的应用,介绍了蓖麻油及其衍生物在聚氨酯,互穿网络聚合物,聚氨酯弹性体,以及功能聚合物等方面的应用研究进展.指出以蓖麻油为原料改性和制备的聚合物材料不仅可以解决日趋紧缺的石油资源,加快聚合物工业的发展,而且改善了传统聚氨酯的耐热性,耐化学品性和力学性能等,拓宽了聚合物的应用领域.     

巯基-烯光点击反应辅助合成多官能度蓖麻油基聚氨酯丙烯酸酯

研究巯基-烯光点击反应辅助合成多官能度蓖麻油基聚氨酯丙烯酸酯。首先通过光引发的巯基-烯点击反应,于蓖麻油分子上引入巯基乙醇,形成多羟基化合物,然后加入丙烯酸羟丙酯与异佛尔酮二异氰酸酯,以物质的量为1:1反应得到端异氰酸酯丙烯酸酯,最终得到蓖麻油基聚氨酯丙烯酸酯。通过调节羟基含量可以得到不同官能度的丙烯酸酯。采用红外光谱、核磁氢谱、热重分析等手段表征其结构和性能,并测试了合成的聚氨酯丙烯酸脂的吸水率、附着力等性能,同时考察了它的热稳定性。结果表明, 在紫外光照射下,巯基和不饱和双键之间发生了加成反应;该聚合物的固化膜性能得到提高,尤其是硬度和热稳定性。由本文快速合成方法得到的树脂性能良好,具有较好的应用前景,扩大了巯基-烯光点击反应在高性能UV固化材料方面的应用范围。     

羟丙基甲基纤维素接枝聚己内酯二醇的合成、表征及性能

采用羟丙基甲基纤维素(HPMC)和聚己内酯二醇(PCL)为原料,以4,4'-二苯基甲烷二异氰酸酯(MDI)为接枝桥梁,利用酰胺化反应将PCL接枝到HPMC分子上,成功合成了改性接棱聚合物羟丙基甲基纤维素接枝聚己内酯(HPMC-g-PCL).利用红外光谱(IR)表征了产物结构,探讨了MDI在整个过程的桥联作用,利用热重分析(TGA)和示差扫描量热分析(DSC)对合成产物的热性能进行了表征,结果表明HPMC经PCL接枝改性后,失重率降低,热稳定性得到增强.     

不饱和糖功能单体接枝聚氨酯膜的制备及其血液相容性

通过葡萄糖、丙烯酸羟乙酯和丁二胺反应,制备了含不饱和双键的糖基功能单体。 采用傅里叶红外光谱和核磁共振氢谱对合成的产物进行结构表征确定。 采用紫外光引发接枝聚合技术,将制备的不饱和糖单体接枝聚合到聚氨酯膜的表面,以衰减全反射模式下傅里叶红外光谱对表面接枝反应进行了确认。 通过静态水接触角实验和血小板黏附实验,分别对改性聚氨酯膜表面的亲水性和血液相容性进行了研究,结果表明,改性聚氨酯膜表面的接触角从86°降低到45°,血小板的粘附量由14.36×10³ cells/mm²减少到2.57×10³ cells/mm²,亲水性明显增强,血液相容性显著改善。     

马来酸酐接枝聚丙烯的改性方法及其应用

马来酸酐(MAH)是聚丙烯改性中最常用的极性单体,在连续反应中酸酐基呈现很高的活性,反应产物热稳定性良好,可被应用于合金,塑料等材料的生产。随着各种技术的广泛应用,马来酸酐接枝聚丙烯改性方法得到了快速的发展。各种马来酸酐接枝聚丙烯的改性方法有:溶液接枝法、熔融接枝法、固相接枝法和辐射接枝法。文章阐述了马来酸酐接枝聚丙烯改性方法的研究现状及其产物在不同领域的应用。     

水性聚氨酯及其接枝共聚物分散液颗粒的形态研究

通过自乳化法合成了水性聚氨酯 ,并用甲基丙烯酸甲酯对其进行了接枝共聚 .用动态光散射对其胶束粒径进行了测量 ,并用透射电镜对胶束的粒子形态进行了观察 ,研究结果表明 ,胶束粒子的粒径与聚氨酯结构中的二元醇组成有密切的关系 ,亲水性二元醇合成的聚氨酯胶束粒径比疏水性二元醇合成的要大 ;随聚丙二醇含量增多 ,接枝共聚反应更易进行 ,且接枝后的胶束粒径比接枝前增大 ,但随丙二醇含量增加 ,接枝共聚反应难以进行 ,且胶束粒径接枝前后变化不大 ,并有减小的趋势 ;随聚氨酯分子侧链的柔顺性增加 ,主链的刚性增强 ,胶束粒子易发生微相分离 ,形成壳 核结构     

侧链为端羧基聚乙二醇的梳形聚氨酯的合成与表征

以L-赖氨酸、乙二胺和端羧基聚乙二醇(PEG)为原料合成一种带聚乙二醇侧链的二元胺扩链剂(Lys-NH-PEG),然后以4,4'-二苯基甲烷二异氰酸酯(MDI)和Lys-NH-PEG为硬段,聚碳酸酯二醇(PCD)为软段,制备一种含端羧基聚乙二醇侧链的梳形聚氨酯.对所合成聚氨酯材料进行傅立叶变换红外光谱(FTIR)、氢核磁共振谱(1H-NMR)、凝胶渗透色谱(GPC)测试,测试结果表明得到了目标聚合物.该聚合物能在水中形成胶体,并能化学接枝白蛋白,表明所合成的聚氨酯的PEG侧链端羧基具有反应活性.这种具有可反应性的聚氨酯为进一步接枝生物分子以提高生物相容性提供了广阔的空间.     

聚甲基丙烯酸酯改性聚氨酯光固化水性体系研究

水性涂料;聚甲基丙烯酸酯改性聚氨酯光固化水性体系研究;接枝共聚物;聚氨酯丙烯酸酯;丙烯酸酯共聚物     

以PEG为间隔基固定赖氨酸制备血液相容的聚氨酯材料

通过多步表面改性方法制备了血液相容性好的聚氨酯材料. 以PEG为间隔基将ε-赖氨酸通过Schiff碱反应和进一步的还原反应连接于聚氨酯表面. 该表面的水接触角和XPS结果表明, PEG和ε-赖氨酸成功接枝. 用蛋白质吸附和血栓溶解实验对材料的血液相容性进行了研究. 蛋白质吸附结果表明, 相对于改性前的聚氨酯, ε-赖氨酸改性后的表面能减少纤维蛋白原的吸附量近80%. 血栓溶解测试结果显示, ε-赖氨酸改性后的表面能够在13 min内使初生的血栓溶解. 这些结果证实, 改性后的表面不仅能抑制非特异性蛋白质的吸附, 而且在测试条件下能溶解初生的血栓.     

聚氨酯微球的接枝改性及温敏特性

以N-异丙基丙烯酰胺(NIPAAm)为单体, 二苯甲酮(BP)为光敏剂, 过硫酸胺(APS)为自由基引发剂, 采用溶液中光接枝方法制备了具有温度敏感特性的聚氨酯微球(PUS). 傅里叶变换红外光谱(FTIR)和扫描电子显微镜(SEM)结果表明, 在聚氨酯微球表面形成了聚异丙基丙烯酰胺(PNIPAAm)接枝聚合物层. 在接枝过程中, 延长反应时间与增加引发剂浓度均有利于提高接枝率. 常温下, 接枝率随反应时间延长呈线性增长, 当反应时间超过40 min后, 接枝率基本保持稳定; 而引发剂浓度对接枝率的影响存在最佳优化值, 即其浓度为单体质量分数的3%. 采用差示扫描量热法(DSC)对接枝改性前后聚氨酯微球的温敏特性进行分析表征, 证实改性后的微球在35 ℃左右出现低临界互溶温度(LCST), 在此温度附近表现出对温度敏感特性. 接触角测试与溶胀测试结果表明, 在低临界互熔温度以下, 接枝改性的聚氨酯微球具有良好的亲水性.     

Biobased polyurethane adhesive over petroleum based adhesive: Use of renewable resource

This review article is based on the recent trends and development of biobased polyurethane (PU) adhesives from vegetable oil. A detail discussion has been reported about the PU adhesive starting from petroleum based to biobased source. Special attention has been given towards the utilization of castor oil based PU in adhesive technology, due to the wide range of castor oil among all vegetable oil. The appreciable adhesion, mechanical, thermal properties of vegetable oil based PU adhesives were compared with petroleum based PU adhesive, which were utilized to meet the specific application in adhesion industry.     

Room temperature synthesis and mechanical properties of two kinds of elastomeric interpenetrating polymer networks based on castor oil

Two kinds of interpenetrating polymer networks (IPNs) composed of two-component polyurethane (PU) and vinyl or methacrylic polymer (PV), namely, (polyether-castor oil)PU/PV IPN(I) and (polybutadiene-castor oil)PU/PV IPN(II), were synthesized at room temperature using benzoyl peroxide and N,N-dimethylaniline as redox initiator and dibutyltin dilaurate as catalyst. The former IPN was prepared by polymerization of castor oil, NCO-terminated polyether and vinyl or methacrylic monomer together and the latter IPN was obtained by polymerization of castor oil, NCO-terminated polybutadiene, NCO-terminated castor oil and vinyl or methacrylic monomer together. Various synthesis conditions affecting mechanical properties of the two kinds of IPNs were studied. Acrylonitrile (AN) is a good monomer for synthesizing IPN(I), but is a poor monomer for preparing IPN(II). At optimum conditions for the synthesis, both the (polyether-castor oil)PU/PAN IPNs and the (polybutadiene-castor oil)PU/polystyrene (PSt) IPNs possess permanent set about 10%, tensile strength over 13 and 11 MPa and ultimate elongation over 240% and 270%, respectively, thus behaving as elastomers. TEM micrograph of a (polybutadiene-castor oil)PU/PSt IPN showed a microphase separation in the IPN.     

Glass transition and thermal degradation of rigid polyurethane foams derived from castor oil–molasses polyols

Rigid polyurethane (PU) foams having saccharide and castor oil structures in the molecular chain were prepared by reaction between reactive alcoholic hydroxyl group and isocyanate. The apparent density of PU foams was in a range from 0.05 to 0.15 g cm^?3. Thermal properties of the above polyurethane foams were studied by differential scanning calorimetry, thermogravimetry and thermal conductivity measurement. Glass transitions were observed in two steps. The low-temperature side glass transition was observed at around 220 K, regardless of castor oil content. This transition is attributed to the molecular motion of alkyl chain groups of castor oil. The high-temperature side glass transition observed in the temperature range from 350 to 390 K depends on the amount of molasses polyol content. The high-temperature side glass transition is attributed to the molecular motion of saccharides, such as sucrose, glucose, fructose as well as isocyanate phenyl rings, which act as rigid components. Thermal decomposition was observed in two steps at 570 and 620–670 K. Thermal conductivity was observed at around 0.032 J sec^?1 m^?1 K^?1. Compression strength and modulus of PU foams were obtained by mechanical test. It was confirmed that the thermal and mechanical properties of PU foams could be controlled by changing the mixing ratio of castor oil and molasses for suitable practical applications.     

Synthesis and characterization of novel environmentally friendly shape memory polyurethanes based on poly(epsilon-caprolactone) diol/castor oil mixtures

A new category of polyurethane plastics (PUs) was obtained from poly (ε-caprolactone) diol/castor oil mixture as a dual-component of their soft segment and hexamethylene diisocyanate (HDI) as the hard segment. The main aim of this study was to explore the effect of castor oil on content chemical structure, dynamic and mechanical properties and low temperature heat induced shape memory of the obtained polyurethane system. The chemical structure of samples was confirmed by Fourier transforms infrared (FTIR) and nuclear magnetic resonance (NMR) spectroscopy. Differential scanning calorimetry (DSC) was carried out to study thermal transitions of synthesized polyurethanes. At 50 mol % of oil, the polyurethane showed the highest enhancement in tensile strength (54%) and Young’s modulus (23%) compared to PU-0. The PU containing 50 mol % of oil was nearly recovered by 99%.     

Development of hydrophobic polyurethane film from structurally modified castor oil and its anticorrosive performance

Hydrophobic polyurethane (PU) films are widely used for various commercial and industrial applications due to their excellent water repelling and self-cleaning property. Nevertheless, achieving appreciable hydrophobicity in PU film is quite a challenge. Herein, we report on the development of a novel hydrophobic PU (fluorinated polyurethane [FCO-PU]) film and comprehensively evaluate its anticorrosive property. The FCO-PU was prepared by structural modification of castor oil (CO) through attachment of long fluorocarbon chains as pendant groups onto the backbone of CO. A model PU film (CO-PU) was also prepared from unmodified CO to compare the properties of FCO-PU film. All intermediate compounds, FCO-PU and CO-PU films were characterized by various spectroscopic techniques. Morphological, thermal and mechanical properties of the PU films were analyzed by field emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical thermal analysis (DMTA) studies. Successful introduction of long fluorocarbon chains into the FCO-PU film is reflected by its high hydrophobicity with a water contact angle of 119.1°, compared to the model CO-PU film with a water contact angle of 84.4°. Anticorrosive properties of the PU films were evaluated by polarization technique and electrochemical impedance spectroscopy under corrosive environment and the obtained results reveal a significant corrosion resistance (corrosion rate: 6.72 × 10⁻⁶ mm/year) behavior by the FCO-PU film. This work represents an effective strategy for the backbone modification of CO to develop novel functional PU materials.     

PHYSICO-MECHANICAL,OPTICAL, AND WAXS STUDIES ON CHAIN EXTENDED POLYURETHANE

Thermoset polyurethane (PU) elastomers were prepared using castor oil, 4,4′-methylenebis(phenyl isocyanate) (MDI), and tol-uene-2,4-diisocyanate (TDI). The effect of aromatic diamines on the physico-mechanical and optical properties of chain extended polyurethane prepared using castor oil has been investigated. Tensile strength and percent elongation lies in the range 13–24 MPa and 76–32, respectively. Higher tensile strength was observed for 4,4′-diaminodiphenylsulphone (DDS) than the 4,4′-diaminodiphenylmethane (DDM) chain extender. The properties imparted by the extenders are explained on the basis of the groups present in the diamines. These changes have been interpreted quantitatively in terms of microcrystalline parameters computed using wide-angle X-ray scattering data.     

The study of mechanical behavior and flame retardancy of castor oil phosphate-based rigid polyurethane foam composites containing expanded graphite and triethyl phosphate

The goal of this work was the synthesis of novel flame-retarded polyurethane rigid foam with a high percentage of castor oil phosphate flame-retarded polyol (COFPL) derived from renewable castor oil. Rigid flame-retarded polyurethane foams (PUFs) filled with expandable graphite (EG) and diethyl phosphate (TEP) were fabricated by cast molding. Castor oil phosphate flame-retarded polyol was derived by glycerolysis castor oil (GCO), H₂O₂, diethyl phosphate and catalyst via a three-step synthesis. Mechanical property, morphological characterization, limiting oxygen index (LOI) and thermostability analysis of PUFs were assessed by universal tester, scanning electron microscopy (SEM), oxygen index testing apparatus, cone calorimeter and thermogravimetric analysis (TGA). It has been shown that although the content of P element is only about 3%, the fire retardant incorporated in the castor oil molecule chain increased thermal stability and LOI value of polyurethane foam can reach to 24.3% without any other flame retardant. An increase in flame retardant was accompanied by an increase in EG, TEP and the cooperation of the two. Polyurethane foams synthesized from castor oil phosphate flame-retarded polyol showed higher flame retardancy than that synthesized from GCO. The EG, in addition to the castor oil phosphate, provided excellent flame retardancy. This castor oil phosphate flame-retarded polyol with diethyl phosphate as plasticizer avoided foam destroy by EG, thus improving the mechanical properties. The flame retardancy determined with two different flame-retarded systems COFPL/EG and EG/COFPL/TEP flame-retarded systems revealed increased flame retardancy in polyurethane foams, indicating EG/COFPL or EG/COFPL/TEP systems have a synergistic effect as a common flame retardant in castor oil-based PUFs. This EG/COFPL PUF exhibited a large reduction of peak of heat release rate (PHRR) compared to EG/GCO PUF. The SEM results showed that the incorporation of COFPL and EG allowed the formation of a cohesive and dense char layer, which inhibited the transfer of heat and combustible gas and thus increased the thermal stability of PUF. The enhancement in flame retardancy will expand the application range of COFPL-based polyurethane foam materials.     

Interpenetrating polymer networks based on polyurethane and polysiloxane

A series of interpenetrating polymer networks (IPNs), based on a polyurethane (PU) and polydimethylsiloxane, has been synthesized and characterized by means of DSC, TEM, TGA, 1H-NMR and IR spectroscopies, and other techniques. The homo-networks have been characterized by swelling in n-hexane and chloroform. The IPNs are obtained by combination of a PU based of the castor oil and 2,4-toluene diisocyanate (TDI) with different amounts of polydimethylsiloxane-α,ω-diol (PDMS). These materials have interesting individual physical properties, but some IPNs exhibited superior properties than either of the separate networks. For interesting results, it was used as compatibilizer the polydimethylsiloxane graft polyalkylene oxide. All the IPNs exhibited phase separation and maximum extent at the point of phase inversion.     

Renewable epoxidized cardanol‐based acrylate as a reactive diluent for UV‐curable resins

A novel kind of biobased monomer, epoxidized cardanol‐based acrylate (ECA), was successfully synthesized from cardanol via acrylation and epoxidization. The chemical structure was confirmed by Fourier transform infrared spectroscopy and proton nuclear magnetic resonance. Then, the ECA was employed to produce UV‐curable films and coatings copolymerized with castor oil‐based polyurethane acrylate. Compared to coatings from petroleum‐based diluent hydroxyethyl acrylate‐based castor oil‐based polyurethane acrylate resins, ECA‐based biomaterials exhibited a little inferior dilution ability but overcome the drawback of high volumetric shrinkage with a special lower value. Moreover, ultimate properties of the UV‐cured biomaterials such as thermal, mechanical, coating, swelling, and hydrophobic properties were investigated. The UV‐curing behavior was investigated using real‐time IR, and the overall double bond conversion was more than 90%. This biobased UV‐curable cardanol‐based diluent shows a promise in “green + green” materials technologies.