Thermodynamic analysis of polymerization-induced phase separation of a polystyrene in epoxy/monoamine–diamine systems. Effect of monoamine–diamine proportion on the phase diagram

Polymerization-induced phase separation of a polystyrene in various epoxy-amine systems where the amino groups were provided by a monoamine and a diamine mixed in different proportions was thermodynamically studied. A model based on the Flory–Huggins theory extended by Koningsveld and Staverman approach where the interaction parameter was dependent on temperature, composition and conversion, and polydispersity of the components was considered, was used. A general equation for the evolution during polymerization of the epoxy-amine species distributions according to the monoamine–diamine ratio was derived from the Stockmayer distribution. The interaction parameters continuously decreased with conversion. Phase diagrams of the blends were obtained and the critical composition was between 5 and 6 vol.% PS in all blends.     

Anionic polymerization. VI. Effect of polar modifiers on alkylsodium and alkylpotassium polymerization of butadiene

It was found that N,N,N′,N′-tetramethylethylene diamine and hexamethyl phosphorus triamide minimize chain transfer reactions in the polymerization of 1,3-butadiene in hydrocarbon solvent with alkylsodium or alkylpotassium initiators. The polymers obtained with alkylsodium initiators had a high molecular weight and high vinyl content at 90–95% conversion. The molecular weight of the polybutadiene made by alkylsodium and alkylpotassium initiators was dependent on the polymerization temperatures and modifier ratios, but the vinyl contents were independent of the modifier ratios. Vinyl contents of alkylpotassium-initiated polymers showed a slight dependency on polymerization temperature; the vinyl contents of alkylsodium-initiated polymers were independent of temperature. Addition of lithium tert-butoxide and potassium tert-amylate to these initiators in the presence of the modifiers affected the molecular weight but not the microstructure.     

Phase separation and morphology development in a thermoplastic-modified toughened epoxy

The morphologies developed by blends based on a polystyrene modifier and an epoxy system polymerized with a monoamine and a diamine mixed in different proportions that are phase separated during the polymerization, were studied. The proportion of monoamine–diamine in the system affects the crosslinking degree of the material, which was controlled and continuously modified from a linear polymer to a highly crosslinked polymer. The effect of modifier proportion, polymerization temperature, and monoamine–diamine ratio on the final morphology was investigated. Different types of morphologies were developed depending mainly on the composition of modifier in the blend. The nature of the separated phases in the different types of morphologies was investigated and confirmed by experiments with a solvent and elemental analysis. Explanations for the developed morphologies as a function of the variables were proposed and discussed in detail.     

Design of the ultimate behavior of tetrafunctional epoxies modified with polysulfone by controlling microstructure development

The reaction-induced phase separation in a tetrafunctional epoxy–cyclic anhydride system modified with polysulfone (PSF) was followed by optical microscopy (OM), light scattering (LS), and scanning electron microscopy (SEM). The selected system was N,N,N′,N′-tetraglycidyl-4,4′-diamino diphenylmethane cured with methyl tetrahydrophthalic anhydride, in the presence of variable PSF concentrations. The different experimental techniques allow us to establish the phase separation mechanism. For modifier concentrations close to the critical point, 10 and 15 wt % PSF, phase separation proceeded by spinodal demixing (SD). For a modifier concentration much lower than the critical point, 5 wt % PSF, phase separation occurred via the nucleation and growth (NG) mode. For 7.5 wt % PSF, depending on the cure temperature, SD or NG was observed. Dynamic mechanical behavior of the resulting materials had been discussed based on fractionation of different species during the phase separation process. The fracture toughness increased significantly when bicontinuous (10 wt % PSF) or phase-inverted (15 wt % PSF) structures were generated. For mixtures containing 15 wt % PSF, the dependence of fracture toughness on the stoichiometric ratio (anhydride groups/epoxy groups) was analyzed. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2711–2725, 1999     

Thermal behavior of blends based on a thermoplastic-modified epoxy resin with a crosslinking density variation

The thermal behavior of blends based on a polystyrene (PS) and several epoxy-amine systems where amino groups were provided by a monoamine (MA) and a diamine (DA) mixed in different proportions was investigated. This way, the crosslinking density of epoxy-amine polymer was controlled and continuously changed from a linear polymer (epoxy-MA) to a highly crosslinked polymer (epoxy-DA). The effect of the MA–DA proportion and PS modifier on the thermal stability, glass transition, and polymerization reaction was studied by differential scanning calorimetry and thermogravimetric analysis. The MA–DA ratio and modifier proportion did not affect the reaction heat but affected the reactivity. The thermal stability and glass transition temperature increased by increasing the DA proportion in the blend as a result of the higher degree of crosslinking. A study of miscibility of blends based on glass transitions was performed. The thermoplastic-modified materials generally showed two glass transitions with values close to the those of the pure materials, indicating that the mixtures were separated into phases.     

Preparation of ultrathin films of aromatic polymides by vapor deposition polymerization from N-silylated aromatic diamines or aromatic tetracarboxylic dithioanhydride

A novel method for the preparation of ultrathin films of aromatic polyimides was developed through vapor deposition polymerization from combinations of monomer pairs of either N,N′-bis (trimethylsilyl)-substituted aromatic diamines and pyromellitic dianhydride or aromatic diamines and pyromellitic dithioanhydride. Both diamine component and tetracarboxylic dianhydride component were evaporated simultaneously at a stoichiometric molar ratio under vacuum, giving a deposited film on a substrate, which consisted of a polyamic acid derivative formed by the ring-opening polyaddition. The deposit was then converted to polyimide by thermal imidization at a relatively lower temperature, compared with a conventional method using the parent diamine and tetracarboxylic dianhydride. The properties of polyimide ultrathin films such as thermal stability, chemical resistance, and dielectric behavior were almost the same as those of the polyimide films prepared by a conventional method.     

Thermodynamic Analysis of Phase Separation of a Thermoplastic in the Precursors of Different Epoxy-Amine Systems

The miscibility of a thermoplastic, polystyrene (PS), with the precursors of several epoxy-amine systems has been studied thermodynamically and experimentally. The epoxy-amine systems were different only in the origin of amino groups, which were provided by a monoamine (MA) and a diamine (DA) in different proportions. Cloud-point curves (CPC) at conversion zero were reported for five modified systems with different MA-DA proportion. All CPCs showed an UCST behaviour. CPC shifted to lower temperatures when the ratio of MA/DA in the system increased, meaning that the MA produces an increase in the miscibility of the system. A model based on the Flory-Huggins theory was used for the thermodynamic analysis, in which the dependence of interaction parameter on temperature and composition, χ(T,ϕ), and the polydispersity of components were considered. A general equation for χ(T,ϕ) also depending on the MA-DA proportion was reached and used to obtain the phase diagram of the different systems. A high level of agreement between theoretical and experimental CPCs was obtained.     

Phase Diagram for a System of Polydisperse Components Consisting of the Precursor of an Epoxy/Diamine Thermoset and a Thermoplastic: Analysis Based on a Lattice Theory Model

Summary: The miscibility of a thermoplastic modifier with the precursors of an epoxy/diamine thermoset without chemical reaction was studied thermodynamically. The experimental cloud point curve showed a UCST behavior. A model based on the Flory‐Huggins lattice theory and on the Koningsveld approach was used for the thermodynamic analysis, in which the polydispersity of components was taken into account and the interaction parameter was considered depending on the temperature and composition. A phase diagram for the unreacted system was obtained. Calculations of species distributions in both separated phases were realized for different compositions of the modifier. Finally, the miscibility of our system was compared with that of the same system without diamine, obtaining a greater miscibility in the system with diamine.

Phase diagram for the system formed by the precursors of an epoxy thermoset without chemical reaction modified with different amounts of polystyrene.     

Increase of the average reactivity of active species due to a shift to the more reactive species in ionic propagation accompanied by termination

The presented simulations demonstrate that in polymerizations proceeding on two kinds of species, differing in reactivity and being in equilibrium, the expected decrease of the rate of polymerization due to termination may happen to be compensated by the relative increase of concentration of the more reactive species. This takes place, for instance, in the polymerization proceeding simultaneously on ions and ion pairs if ions are more reactive. Because of termination the total concentration of ionic species during the course of polymerization decreases while the proportion of ions increases due to increasing dilution. The maximum compensation is observed when simultaneously k_(ions)/k_{(ion pairs)} → and K_d/[I]₀ → 0, where k are the propagation rate constants, K_d is the equilibrium constant of dissociation and [I]₀ is the starting concentration of initiator. Then, the degree of compensation (the ratio of the rate with compensation to the rate without termination) is becoming equal to ([P*]/[P*]₀)^1/2, where [P*] is the actual, total concentration of the growing species and [P*]₀ is the initial total concentration (before any termination has taken place).     

Synthesis and characterization of organosoluble aromatic copolyimids

A series of aromatic copolyimides was successfully synthesized from the commercial pyromellitic dianhydride (PMDA) with a commercial diamine p-phenyldiamine (PDA) and a diamine 4,4′-methylenebis-(2-tert-butylaniline) (MBTBA) specially designed by the authors. The copolyimides were characterized by Infra-red (IR), Nuclear Magnetic Resonance (NMR), Gel Permeation Chromatography (GPC), Ultraviolet Visual (UV-Vis), Thermogravimetic Analysis (TGA) and Dynamic Mechanical Analysis (DMA). The copolyimide was precipitated in m-cresol in the polymerization process when the molar ratio of MBTBA and PDA was lower than 6/4. The number-average molecular weight of the soluble copolyimides measured by GPC was larger than 4.0 × 10⁴, and the polydispersity index was higher than 1.5. Only one glass transition temperature of these copolyimides was detected around 360°C by DMA. The copolyimides did not show appreciable decomposition up to 500°C under N₂, and the thermal stability of the copolyimide increased a little with the introduction of PDA into the polyimide main chain. Translated from Acta Polymerica Sinica, 2006, (4): 609–614 (in Chinese)     

Effects of polybutadiene-g-SAN impact modifiers on the morphology and mechanical behaviors of ABS blends

A series of PB-g-SAN impact modifiers with different ratio of PB to SAN ranging from 20.6/79.4 to 91.9/8.1 were synthesized by seeded emulsion polymerization. ABS blends were prepared by blending these PB-g-SAN impact modifiers and SAN resin. The rubber concentration of these ABS blends was kept at a constant value of 15 wt%. The influences of different impact modifier on the mechanical behavior and morphology of ABS blends have been investigated. The dynamic mechanical analysis on ABS blends shows that T_g of the rubbery phase shifts to a lower temperature, (tan δ)_max of the rubbery phase increases and then decreases with the increase of PB concentration in PB-g-SAN impact modifier. A uniform dispersion of rubber particles in the matrix can be observed when PB/SAN ratio in PB-g-SAN impact modifier is in the range from 20.6/79.4 to 71.7/28.3. When it exceeds 71.7/28.3, an agglomeration of rubber particles occurs. The mechanical tests indicate that the ABS blend, in which PB/SAN ratio in the impact modifier is 71.7/28.3, has the maximum impact strength and yield strength.     

Radiation-induced polymerization of glass-forming systems. II. Effect of temperature on the polymerization rate at higher conversion

The effect of temperature and conversion on the polymerization rate at higher conversion was investigated with regard to the γ-ray-induced polymerization of hydroxyethyl methacrylate (HEMA) and glycidyl methacrylate (GMA) in the supercooled phase. The polymerization rate changed from acceleration to depression at various conversions, depending on the polymerization temperature. It was found that T_v at which the viscosity of the system became ca. 10³ cpoise influenced the shape of the polymerization time–conversion curve. The experimentally obtained conversion reflection point in the polymerization time–conversion curve agreed with the conversion where the polymerization temperature is the same as the calculated T_v of the system. When the polymerization temperature was lower than T_v of the monomer, no acceleration of the polymerization occurred. When the polymerization temperature was higher than T_v of the polymer, no depression of the polymerization rate was observed. The effect of temperature on the saturated conversion (final conversion) was also examined in terms of T_g of the polymerization system. The experimentally obtained saturated conversion agreed with the conversion where the polymerization temperature is the same as the calculated T_g of the system.     

Atom Transfer Radical Polymerization of N,N‐Dimethylacrylamide

Summary: The living polymerization of N,N‐dimethylacrylamide was achieved by atom transfer radical polymerization catalyzed by copper chloride complexed with a new ligand, N,N′‐bis(pyridin‐2‐ylmethyl 3‐hexoxo‐3‐oxopropyl)ethane‐1,2‐diamine (BPED). With methyl 2‐chloropropionate as the initiator, the polymerization reached high conversions (> 90%) at 80 °C and 100 °C, producing polymers with very close to theoretical values and low polydispersity. The ligand, temperature, and copper halide strongly affected the activity and control of the polymerization.

PDMA molecular weight and polydispersity dependence on the DMA conversion in the DMA bulk polymerizations at different temperatures: DMA/CuCl/MCP/BPED = 100/1/1/1, 100 °C (♦, ⋄); 80 °C (▴, ▵); 60 °C (▪, □); and DMA/CuCl/MCP/BPED = 100/1/1/2, 80 °C (•, ○).     

Electroninitiated polymerization of bis(trichlorophenoxo)-tetramethylethylene diamine copper(II)

Electroninitiated polymerization of bis(trichlorophenoxo)-N,N,N′,N′-tetramethylethylene diamine copper(II) was achieved in acetonitrile at various peak potentials of the monomer. A constant potential approach was selected in polymerization reactions. Electrolyses were carried out under air, nitrogen, and oxygen atmospheres. Structural analyses of the polymers were done by ¹H-NMR and ¹³C-NMR FT–IR spectroscopy. Molecular weights of the polymers were determined by vapor pressure (isopiestic) method.     

Synthesis and properties of thermally stable polyimides bearing pendent fluorene moieties

A new diamine monomer containing fluorene unit, 3,5‐diamino‐N‐(9H‐fluoren‐2‐yl)benzamide was successfully synthesized via the condensation of 2‐aminofluorene and 3,5‐dinitrobenzoyl chloride and subsequent reduction of the dinitro compound. A series of novel aromatic polyimides having pendent fluorenamide moieties were prepared from the reaction of the diamine monomer and various tetracarboxylic dianhydrides by a conventional two‐step polymerization process. The polyimides were obtained in quantitative yields with inherent viscosities of 0.33–0.44 dl/g. The resulting polymers dissolved in N‐methyl‐2‐pyrrolidinone, N,N‐dimethylacetamide, N,N‐dimethylformamide, and dimethyl sulfoxide. The glass transition temperature of these polymers was in the range of 261–289°C. They were fairly stable up to a temperature around 450°C and lost 10% weight in the range of 498–556°C in nitrogen. The UV–vis absorption spectra showed that all of the polymers had absorption maxima around 320 nm. Cyclic voltammograms of the polyimides revealed an oxidation wave with a peak around 1.3 V. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis of bis-allyloxy functionalized polystyrene and poly (methyl methacrylate) macromonomers using a new ATRP initiator

A new bis-allyloxy functionalized ATRP initiator, viz, 4,4-bis (4-(allyloxy) phenyl) pentyl-2-bromo-2-methylpropanoate was synthesized starting from commercially available 4,4-bis (4-hydroxyphenyl) pentanoic acid. Atom transfer radical polymerization of styrene in bulk and that of methyl methacrylate in anisole using CuBr/N,N,N′,N′,N″-pentamethyldiethylenetriamine system was carried out. The kinetic study of styrene polymerization showed controlled polymerization behavior. Bis-allyloxy functionalized well-defined polystyrene (M_n^GPC: 13,600–28,250, PDI: 1.07–1.09) and poly (methyl methacrylate) (M_n^GPC: 10,100–18,450, PDI: 1.23–1.34) macromonomers were obtained. The presence of allyloxy functionality was confirmed by ¹H NMR spectroscopy. The reactivity of allyloxy functionality was demonstrated by carrying out organic reactions such as addition of bromine and hydrosilylation on polystyrene macromonomer. Polystyrene macromonomer with bis-allyloxy functionality was transformed into bis-epoxy functionalized polystyrene macromonomer using 3-chloroperoxybenzoic acid.     

Room temperature polymerization of alkyl isocyanates catalyzed by rare earth Schiff base complexes

The polymerization of alkyl isocyanates catalyzed by rare earth chloride salen complexes/triisobutyl aluminum (Ln(H₂salen)₂Cl₃·2C₂H₇OH/Al(i-Bu)₃) at room temperature was investigated. The influences of ligand structure, catalyst composition, polymerization temperature, polymerization time, the concentration of catalyst and monomer, and the polymerization solvent on the polymerization of isocyanates were studied. It was found that under the polymerization conditions, examined La(H₂salen_A)₂Cl₃·2C₂-H₇OH/Al(i-Bu)₃ (H₂salen_A= N,N′-disalicylideneethylene diamine) is a fairly high efficient catalyst for the polymerization of n-hexyl isocyanate (n-HexNCO) to prepare high molecular weight poly(n-hexyl isocyanate) (PHNCO) with narrower molecular weight distribution at room temperature. PHNCO could be prepared with yield of 74.0%, number-average molecular weight (M _n) of 40.20×10⁴ and MWD of 1.79 under the following optimum conditions: [Al]/[La] = 30 (molar ratio), [n-HexNCO]/[La] = 100 (molar ratio), [n-HexNCO] = 3.43 mol/L polymerization at 20°C for 12 h in toluene. In the same polymerization conditions, poly (n-octyl isocyanate) (PONCO) with yield of 67.3%, and poly(n-butyl isocyanate) (PBNCO) with yield of 45.5%, could be prepared respectively. The kinetics of the polymerization of n-HexNCO was also investigated and found to be first-order with respect to both monomer and catalyst concentrations.     

A kind of novel nonmetallocene catalysts for ethylene polymerization

A kind of novel bridged nonmetallocene catalysts was synthesized by the treatment of N,N‐imidazole and N,N‐phenylimidazole with n‐BuLi, and MCl₄ (M = Ti, Zr) in THF. Those catalysts were performed for ethylene polymerization after activated by methylaluminoxane (MAO). The effects of polymerization temperature, Al/M ratio, pressure of monomer, and concentration of catalysts on ethylene polymerization behaviors were investigated in detail. Those results revealed that the catalyst system was favorable for ethylene polymerization with high catalytic activity. The polymer was characterized by ¹³C NMR, WAXD, GPC, and DSC. The result confirmed that the obtained polyethylene featured broad molecular weight distribution around 20, linear structure, and relative low melting temperature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 33–37, 2008     

Condensation polymerization of pyromellitic dianhydride with aromatic diamine in aprotic solvent: A reaction mechanism

Based on nuclear magnetic resonance (NMR) studies, a probable reaction mechanism was proposed for the condensation polymerization of pyromellitic dianhydride with aromatic diamines in aprotic solvent, N,N-dimethylacetamide (DMAc), to yield aromatic polyimides. The mechanism shows the essential role played by the solvent during polymerization reaction and in imidization. It explains the formation of polyamic acid and that of its high molecular weight buildup under the conditions in which solid dianhydride was added to the solution of diamine in DMAc. A prepolymer complex formation was observed, along with the main polyamic acid, when solid diamine was added to the solution of dianhydride in DMAc. The structure of the prepolymer was derived on the basis of NMR and its formation explained in the mechanism. The nature of the prepolymer was such that on treatment with anhydride it goes to polyamic acid.