液滴在梯度微结构表面上的铺展动力学分析

本文通过改变肋柱宽度和间距, 构造了二级和多级梯度微结构表面, 采用格子-Boltzmann方法对液滴在两种梯度表面上的铺展过程进行了研究, 探析液滴运动的机理和调控方法. 结果表明, 在改变肋柱间距的二级梯度表面上, 当液滴处于Cassie态时, 接触角滞后大小与粗糙度梯度成正比关系; 当液滴从Cassie态转换为Wenzel态或介于两者之间的不稳定态时, 这一正比关系不再遵循. 在改变肋柱宽度的二级梯度表面上, 接触角滞后大小与粗糙度梯度始终成正比关系. 在多级梯度表面上, 随液滴初始半径增大, 接触角滞后减小, 但液滴平衡位置相较于初始位置偏离增大. 对梯度微结构表面上液滴运动和接触角滞后的定量分析, 可为实现梯度微结构表面液滴运动调控提供理论依据.     

Wetting property of smooth and textured hydrophobic surfaces under condensation condition

Static and dynamic wetting behaviors of sessile droplet on smooth, microstructured and micro/nanostructured surface under condensation condition are systematically studied. In contrast to the conventional droplet wetting on such natural materials by dropping, we demonstrate here that when dropwise condensation occurs, the sessile droplet will transit from the Cassie-Baxter wetting state to the Wenzel wetting state or partial Cassie-Baxter wetting state on the microstructured surface or the micro/nanostructured surface, which leads to a strong adhesion between the droplet and the substrate. In contrast, the apparent contact angle and the sliding angle on the smooth surface changes a little before and after the condensation because of small roughness. Theoretical analysis shows that the roughness factor controls the adhesion force of the droplet during condensation, and a theoretical model is constructed which will be helpful for us to understand the relationship between the adhesion force and the geometry of the surface.     

稳定超疏水性表面的理论进展

自然界中很多动植物都具有稳定的超疏水性, 它们既拥有高接触角, 又拥有低滚动角, 且能长期稳定存在.通过对它们的研究, 发现表面的润湿性与表面的化学成分、表面的几何形貌有关, 并且表面几何结构的影响更为显著, 甚至可以实现由亲水性表面向超疏水转变. 虽然目前在这个领域已经有大量的实验验证了表面粗糙结构的重要作用, 但是对于表面微纳米结构对表面疏水性机理的理论研究还并不完善. 本文详细介绍了超疏水表面的基本理论及其适用性、 接触角滞后现象, 分别从经典理论和能量的观点探讨了润湿状态转化发生的条件, 重点介绍了通过仿生理念对表面几何形貌的优化设计, 包括单尺度和多尺度表面结构对于设计稳定超疏水表面的作用. 最后, 对超疏水理论的不足和未来发展进行了展望. 关键词： 超疏水 仿生 接触角 滞后     

Cassie-Baxter to Wenzel state wetting transition: Scaling of the front velocity

We experimentally study the dynamics of water in the Cassie-Baxter state to Wenzel state transition on surfaces decorated with assemblies of micrometer-size square pillars arranged on a square lattice. The transition on the micro-patterned superhydrophobic polymer surfaces is followed with a high-speed camera. Detailed analysis of the movement of the liquid during this transition reveals the wetting front velocity dependence on the geometry and material properties. We show that a decrease in gap size as well as an increase in pillar height and intrinsic material hydrophobicity result in a lower front velocity. Scaling arguments based on balancing surface forces and viscous dissipation allow us to derive a relation with which we can rescale all experimentally measured front velocities, obtained for various pattern geometries and materials, on one single curve.     

Water condensation on zinc surfaces treated by chemical bath deposition

Water condensation, a complex and challenging process, is investigated on a metallic (Zn) surface, regularly used as anticorrosive surface. The Zn surface is coated with hydroxide zinc carbonate by chemical bath deposition, a very simple, low-cost and easily applicable process. As the deposition time increases, the surface roughness augments and the contact angle with water can be varied from 75° to 150°, corresponding to changing the surface properties from hydrophobic to ultrahydrophobic and superhydrophobic. During the condensation process, the droplet growth laws and surface coverage are found similar to what is found on smooth surfaces, with a transition from Cassie-Baxter to Wenzel wetting states at long times. In particular, it is noticeable in view of corrosion effects that the water surface coverage remains on order of 55%.     

Two-Dimensional Wetting Transition Modeling with the Potts Model

A droplet of a liquid deposited on a surface structured in pillars may have two states of wetting: (1) Cassie-Baxter (CB), the liquid remains on top of the pillars, also known as heterogeneous wetting, or (2) Wenzel, the liquid fills completely the cavities of the surface, also known as homogeneous wetting. Studies show that between these two states, there is an energy barrier that, when overcome, results in the transition of states. The transition can be achieved by changes in geometry parameters of the surface, by vibrations of the surface or by evaporation of the liquid. In this paper, we present a comparison of two-dimensional simulations of the Cassie-Wenzel transition on pillar-structured surfaces using the cellular Potts model (CPM) with studies performed by Shahraz et al. In our work, we determine a transition diagram by varying the surface parameters such as the interpillar distance (G) and the pillar height (H). Our results were compared to those obtained by Shahraz et al. obtaining good agreement.     

A Model for the Contact Angle of Liquid Droplets on Rough Surfaces

Up to now, measured results of the contact angle on rough surfaces have been explained usually based on the Wenzel equation （1936） and the Cassie-Baxter equation （1944）. However, these equations do not take into account considerations of liquid wetting behaviors on rough surfaces, and this leads to poor understanding of the mechanisms of contact between liquid droplets and rough surfaces （e.g. contact angle hysteresis）. We propose a new model for the contact angle of liquid droplets. By means of the present model, we can well understand the evperimental data which could not be well explained by the Wenzel equation and the Cassie-Baxter equation.     

Water droplet impact on superhydrophobic surfaces with microstructures and hierarchical roughness

Quantitative correlation between the critical impact velocity of droplet and geometry of superhydrophobic surfaces with microstructures is systematically studied.Experimental data shows that the critical impact velocity induced wetting transition of droplet on the superhydrophobic surfaces is strongly determined by the perimeter of single micropillar,the space between the repeat pillars and the advancing contact angle of the sidewall of the micropillars.The proposed model agrees well with the experimental results,and clarifies that the underlying mechanism which is responsible for the superhydrophobic surface with hierarchical roughness could sustain a higher liquid pressure than the surfaces with microstructures.     

Wetting characteristics of ZnO smooth film and nanowire structure with and without OTS coating

ZnO is an important material that is used in a variety of technologies including optical devices, sensors, and other microsystems. In many of these technologies, wettability is of great concern because of its implications in numerous surface related interactions. In this work, the effects of surface morphology and surface energy on the wetting characteristics of ZnO were investigated. ZnO specimens were prepared in both smooth film and nanowire structure in order to investigate the effects of surface morphology. Also, a hydrophobic octadecyltrichlorosilane (OTS) coating was used to chemically modify the surface energy of the ZnO surface. Wettability of the surfaces was assessed by measuring the water contact angle. The results showed that the water contact angle varied significantly with surface morphology as well as surface energy. OTS coated ZnO nanowire specimen had the highest contact angle of 150°, which corresponded to a superhydrophobic surface. This was a drastic difference from the contact angle of 87° obtained for the smooth ZnO film specimen. In addition to the initial contact angle, the evolution of the water droplet with respect to time was investigated. The wetting state of water droplet was analyzed with both Wenzel and Cassie-Baxter models. Spontaneous and gradual spreading, together with evaporation phenomenon contributed to the changing shape, and hence the varying contact angle, of the water droplet over time.     

亲水性微观粗糙表面润湿状态转变性能研究

以亲水性微观粗糙表面上不同几何形貌及分布的微柱阵列为对象, 讨论了液滴在亲水性粗糙表面上的润湿过程以及润湿状态的转变阶段. 从能量角度分别考察了微观粗糙结构几何形貌及分布、微柱几何参数、固体表面亲水性、接触角滞后作用等因素对液滴润湿状态转变的影响规律. 研究发现: 在亲水粗糙表面, 正方形微柱呈正六边形阵列分布时, 液滴更容易形成稳定的Cassie状态, 或者液滴仅发生Cassie状态向中间浸润状态的转变; 与此同时, 减小微柱间距、增大方柱宽度或圆柱直径、增大微柱高度、增强固体表面的亲水性将有利于液滴处于稳定的Cassie状态, 或阻止润湿状态向伪-Wenzel或Wenzel状态转变; 然而, 当液滴处于Cassie状态时, 较小的固-液界面面积分数或减弱固体表面亲水性能均有利于增大液滴的表观接触角, 因此在亲水表面设计粗糙结构时应综合考虑润湿状态稳定性和较大表观接触角两方面因素; 此外, 接触角滞后作用对于液滴状态的稳定性以及疏水性能的实现具有相反作用的影响. 研究结果为液滴在亲水表面获得稳定Cassie状态的粗糙结构设计方法提供了理论依据. 关键词： 亲水表面 微观粗糙结构 表面自由能 润湿状态转变     

Morphological modification of the surface of polymers by the replication of the structure of anodic aluminum oxide

Anodic aluminum oxide films have been used as stamps to modify polymer materials in order to create superhydrophobic surfaces. Using polyethylene terephthalate, it has been shown that a high replication degree leads to a strong increase in the water wetting contact angle (up to 174°). However, the inverse situation is observed for the case of low replication degrees: hydrophilization of the surface occurs, which can be explained by a change of the Cassie-Baxter wetting mechanism to the Wenzel mechanism.     

Rapid deceleration-driven wetting transition during pendant drop deposition on superhydrophobic surfaces

A hitherto unknown mechanism for wetting transition is reported. When a pendant drop settles upon deposition, there is a virtual "collision" where its center of gravity undergoes rapid deceleration. This induces a high water hammer-type pressure that causes wetting transition. A new phase diagram shows that both large and small droplets can transition to wetted states due to the new deceleration driven and the previously known Laplace mechanisms, respectively. It is explained how the attainment of a nonwetted Cassie-Baxter state is more restrictive than previously known.     

Electrical switching of wetting states on superhydrophobic surfaces: a route towards reversible Cassie-to-Wenzel transitions

We demonstrate that the equilibrium shape of the composite interface between superhydrophobic surfaces and drops in the superhydrophobic Cassie state under electrowetting is determined by the balance of the Maxwell stress and the Laplace pressure. Energy barriers due to pinning of contact lines at the edges of the hydrophobic pillars control the transition from the Cassie to the Wenzel state. Barriers due to the narrow gap between adjacent pillars control the lateral propagation of the Wenzel state. We demonstrate how reversible switching between the two wetting states can be achieved locally using suitable surface and electrode geometries.     

Superhydrophobic sol-gel nanocomposite coatings with enhanced hardness

Sol-gel superhydrophobic coatings with improved hardness were prepared by embedding fumed silica nanoparticles in a partially condensed hybrid sol of methyltriethoxysilane (MTEOS) and colloidal silica. Fumed silica particles of size 25-30 nm were incorporated in the sol and the mixture was spray-coated on glass substrate. Water contact angle (WCA) of the composite coating increased with increase in silica content of the sol mixture. The concentration of silica in the sol mixture was optimized to obtain robust superhydrophobic coatings with a WCA of 162.5° and a pencil hardness of 5H. The wetting state of water droplet on the sol-gel composite coatings was analysed with both Wenzel and Cassie-Baxter models.     

纳米结构超疏水表面冷凝现象的三维格子玻尔兹曼方法模拟

采用三维多相流格子玻尔兹曼方法 (lattice Boltzmann method, LBM),对纳米结构超疏水表面液滴的冷凝行为进行模拟研究.通过Laplace定律和光滑表面的本征接触角理论对三维LBM模型进行定量验证.模拟分析了超疏水表面纳米阵列的几何尺寸和润湿性的局部不均匀性对冷凝液滴形核位置和最终润湿状态的影响规律.结果表明,较高的纳米阵列使液滴在纳米结构间隙的上部侧面和底部优先形核长大,通过采用上下不均匀的间隙可避免液滴在底部形核长大,而在上部侧面形核的冷凝液滴在生长过程中向上运动,其润湿状态由Wenzel态转变为Cassie态;较低的纳米阵列使液滴在纳米结构底部优先形核长大,液滴的最终润湿状态为Wenzel态;润湿性不均匀的纳米结构表面使液滴在阵列顶端亲水位置处优先形核长大,成为Cassie态.冷凝液滴在不同几何尺寸的纳米结构表面上的最终润湿状态的模拟结果与文献报道的实验结果符合良好.通过模拟还发现,冷凝液滴在生长过程中的运动行为与液滴统计平均作用力的变化有关.本文的LBM模拟再现了三维空间中液滴的形核、长大和润湿状态转变等物理现象.     

Hydrophobic properties of a wavy rough substrate

The wetting/non-wetting properties of a liquid drop in contact with a chemically hydrophobic rough surface (thermodynamic contact angle e>/2) are studied for the case of an extremely idealized rough profile: the liquid drop is considered to lie on a simple sinusoidal profile. Depending on surface geometry and pressure values, it is found that the Cassie and Wenzel states can coexist. But if the amplitude h of the substrate is sufficiently large the only possible stable state is the Cassie one, whereas if h is below a certain critical value hcr a transition to the Wenzel state occurs. Since in many potential applications of such super-hydrophobic surfaces, liquid drops often collide with the substrate (e.g. vehicle windscreens), in the paper the critical drop pressure pW is calculated at which the Cassie state is no longer stable and the liquid jumps into full contact with the substrate (Wenzel state). By analyzing the asymptotic behavior of the systems in the limiting case of a large substrate corrugation, a simple criterion is also proposed to calculate the minimum height asperity h necessary to prevent the Wenzel state from being formed, to preserve the super-hydrophobic properties of the substrate, and, hence, to design a robust super-hydrophobic surface.     

The effect of nanoparticles on the surface hydrophobicity of polystyrene

The surface hydrophobicity of polystyrene-nanoparticle nanocomposites has been investigated as a function of the nanoparticle content. The addition of hydrophobically coated nanoparticles in polystyrene increased the contact angle θ of a water drop with respect to that on polystyrene surface due to change of surface composition and/or surface roughness. When the nanoparticles dispersed well in the polymer, cos θ decreased linearly with increasing amount of nanoparticles indicating a composite surface consisting of smooth polystyrene regions and rough nanoparticle regions. In case of formation of nanoparticle aggregates in polystyrene, cos θ decreased sharply at a critical concentration of nanoparticles. The observed behaviour was modeled in terms of a transition from Wenzel regime to Cassie-Baxter regime at a critical roughness length scale below which the Laplace pressure prevented the penetration of the water drop into the surface undulations. We argue that multiple length scales are needed below the critical roughness length scale to increase the contact angle further by decreasing the fraction of surface area of solid material (increasing the fraction of surface area of air) underlying the water drop.     

Numerical modeling of condensate droplet on superhydrophobic nanoarrays using the lattice Boltzmann method

In the present study,the process of droplet condensation on superhydrophobic nanoarrays is simulated using a multicomponent multi-phase lattice Boltzmann model.The results indicate that three typical nucleation modes of condensate droplets are produced by changing the geometrical parameters of nanoarrays.Droplets nucleated at the top(top-nucleation mode),or in the upside interpillar space of nanoarrays(side-nucleation mode),generate the non-wetting Cassie state,whereas the ones nucleated at the bottom corners between the nanoarrays(bottom-nucleation mode) present the wetting Wenzel state.Time evolutions of droplet pressures at the upside and downside of the liquid phase are analyzed to understand the wetting behaviors of the droplets condensed from different nucleation modes.The phenomena of droplet condensation on nanoarrays patterned with different hydrophilic and hydrophobic regions are simulated,indicating that the nucleation mode of condensate droplets can also be manipulated by modifying the local intrinsic wettability of nanoarray surface.The simulation results are compared well with the experimental observations reported in the literature.     

微纳复合结构表面稳定润湿状态及转型过程的热力学分析

自然界中的微纳复合结构超疏水表面由于其独特的润湿性质引起了人们的广泛关注, 大量实验研究表明了仿生人工微纳复合结构表面润湿性能的优越性, 然而液滴在微纳复合结构表面的润湿状态和转型过程的理论研究还并不完善. 本文首先用热力学方法分析了液滴在微纳复合结构表面可能存在的所有状态(四种稳定润湿状态和五种亚稳态到稳定态转型中的过渡态), 推导出了相应的能量表达式及表观接触角方程; 基于最小能量原理, 确定液滴在微纳复合结构表面的稳定状态, 较以往模型相比, 能够更好的预测已有的实验结果; 其次研究了微纳结构尺寸对稳定润湿状态和亚稳态到稳定态转型过程的影响; 最后提出了微纳复合结构表面设计原则, 即确定“超疏水稳定区”尺寸范围, 为超疏水表面的制备提供理论依据.     

正癸烷纳米液滴润湿特性的分子动力学研究

流体液滴在固体表面的浸润性对其润滑性能至关重要.本文利用分子动力学方法研究了正癸烷纳米液滴在铜表面上的润湿特性.结果表明：在平坦光滑表面上,壁面的厚度和分子数目对润湿效果影响不大.随着壁面能量势阱参数εs 增大,接触角线性减小.随着温度升高,液滴的接触角减小.在沟槽粗糙表面上,随着粗糙度因子增大,对于疏液表面,接触角增大到一定值后基本保持不变,符合Cassie理论;中性和亲液表面接触角则会减小,为Wenzel润湿模式.当表面分数增大时,疏液与亲液表面接触角整体呈减小的趋势,对中性表面影响不大.当温度升高时,粗糙疏液表面接触角会增大,润湿效果更差,而粗糙中性和亲液表面液滴润湿性会更好.