Properties and characterization of novel cationic polyacrylate latex containing fluorine and silicon prepared with soap-free emulsion polymerization

The novel cationic polyacrylate latex containing fluorine silicon was successfully prepared via soap-free emulsion polymerization of butyl acrylate, methyl methacrylate, vinyltriethoxysilane and hexafluorobutylmethacrylate in water phase, which were initiated with water soluble azo initiator and emulsified with the mixed surfactants polymerizable emulsifier and OP-10. The films of the resultant latex were characterized by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and contact angle (CA) determinator, respectively. In comparison with the conventional polyacrylate latex, the thermal stability and water resistance of novel latex film are improved. The conditions of preparing the novel cationic acrylate latexes were optimized. The optimum conditions of preparing the novel latex are as follows: the amount of emulsifiers and the initiator are 6.0% and0.3%, respectively; both the amount of VETS and amount of HFMA are 6.0%. In this case, the conversion is high and the polymerization stability is good.     

Preparation of Covalently‐colored Polymer Latex via Batch Emulsion Polymerization

Covalently‐colored polymer latex was synthesized via batch emulsion copolymerization of styrene, butyl acrylate and methacrylic acid in the presence of red polymerizable dye monomer consisting of anthraquinone chromophore, alkyl spacer and acryloyl group, and the influences of the initiator, surfactant and polymerizable dye on the polymerization and the latex properties were investigated. Results showed that the initiator amount was a determinative factor for the monomer conversion, and a high conversion of the polymerizable dye could be achieved when the ammonium persulfate amount was equal to or more than 1 wt% to the total monomers. Most of the chromophores were covalently bonded to the polymer chains if the polymerizable dye was used in the range of 0–1.5 wt%. The light fastness of the resulting latex film was much better than that of the noncovalently‐colored polymer film.     

Highly magnetic latexes from submicrometer oil in water ferrofluid emulsions

The synthesis of functionalized submicrometer magnetic latex particles is described as obtained from a preformed magnetic emulsion composed of organic ferrofluid droplets dispersed in water. Composite (polystyrene/γ‐Fe₂O₃) particles were prepared according to a two‐step procedure including the swelling of ferrofluid droplets with styrene and a crosslinking agent (divinyl benzene) followed by seeded emulsion polymerization with either an oil‐soluble [2,2′‐azobis(2‐isobutyronitrile)] or water‐soluble (potassium persulfate) initiator. Depending on the polymerization conditions, various particle morphologies were obtained, ranging from asymmetric structures, for which the polymer phase was separated from the inorganic magnetic phase, to regular core–shell morphologies showing a homogeneous encapsulation of the magnetic pigment by a crosslinked polymeric shell. The magnetic latexes were extensively characterized to determine their colloidal and magnetic properties. The desired core–shell structure was efficiently achieved with a given styrene/divinyl benzene ratio, potassium persulfate as the initiator, and an amphiphilic functional copolymer as the ferrofluid droplet stabilizer. Under these conditions, ferrofluid droplets were successfully turned into superparamagnetic polystyrene latex particles, about 200 nm in size, containing a large amount of iron oxide (60 wt %) and bearing carboxylic surface charges. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2642–2656, 2006     

STUDY ON THE POLYMERIZATION KINETICS AND STABILITY OF P(UA)/MMA MICROEMULSION*

 Urethane acrylate anionomer (APUA) as a kind of new type polymerizable emulsifier was synthesized using 2,4-toluene diisocyanate (TDI), polypropylene glycol (PPG), 2-hydroxyethyl methacrylate (HEMA) and dimethylolpropionic acid (DMPA). The critical micelle concentration (CMC) of APUA was measured by the methods of conductance and surface tension. The comparative studies between polymerizable emulsifier AUPA and conventional emulsifier sodium dodecyl sulfate (SDS) were carried out in the emulsion polymerization of methyl methacrylate (MMA). Polymerization kinetics,stability, size and morphology of the latex particles were investigated. It was found that in APUA both water soluble initiator potassium persulfate (KPS) and oil soluble initiator 2,2'-azobisisobutyronitrile (AIBN) can start the reaction of MMA, and the polymerization rate and yield were very high. On using AIBN as an initiator, the conversion-time behavior of MMA with APUA as emulsifier was different to that of SDS as emulsifier, signifying a different nucleation mechanism of the polymer latex particle. The average size of the two kinds of particles is about 50 nm. The particle size decreases with increasing emulsifier concentration. On using KPS as the initiator, APUA as emulsifier, cross-linking hydrogel of PMMA would be formed, but SDS was used as emulsifier and the hydrogel of PMMA was not present.     

Synthesis of iron oxide/poly(methyl methacrylate) composite latex particles: Nucleation mechanism and morphology

A magnetic poly(methyl methacrylate) (PMMA) composite latex was prepared by soapless emulsion polymerization in the presence of ferrofluid, and the ferrofluid was prepared by means of a coprecipitation method. The effects of various polymerization parameters, such as the monomer concentration, ferrofluid content, and initiator concentration, on the conversion curve and particle size of the magnetic composite latex particles were examined in detail. The results showed that two nucleation mechanisms were involved according to the polymerization conditions. In the monomer‐rich and less ferrofluid system, self‐nucleation of PMMA was dominant over the entire course of emulsion polymerization. In the ferrofluid‐rich system, seeded emulsion polymerization was the main course to form the magnetic composite latex particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5695–5705, 2004     

Synthesis and Characterization of Novel Poly (AN-BA- DFMA) Latex Prepared via Semi-continuous Seeded Emulsion Polymerization

The novel poly (AN-BA-DFMA) was prepared via semi-continuous seeded emulsion polymerization. The resultant novel latex is characterized with FTIR and DSC. The reaction conditions for preparing the novel latex are optimized and studied in detail. Results show that the novel latex with small particle size and good stability and hydrophobicity can be obtained when the amount of emulsifiers is 6.0%, the mass ratio of OP-10 to SDBS is 2.0:1.0, and the amount of initiator and DFMA is 2.5% and 20%, respectively. Under such conditions, the conversion rate is high and the coagulation percentage is low.     

Emulsion atom transfer radical block copolymerization of 2‐ethylhexyl methacrylate and methyl methacrylate

The emulsion atom transfer radical block copolymerization of 2‐ethylhexyl methacrylate (EHMA) and methyl methacrylate (MMA) was carried out with the bifunctional initiator 1,4‐butylene glycol di(2‐bromoisobutyrate). The system was mediated by copper bromide/4,4′‐dinonyl‐2,2′‐bipyridyl and stabilized by polyoxyethylene sorbitan monooleate. The effects of the initiator concentration and temperature profile on the polymerization kinetics and latex stability were systematically examined. Both EHMA homopolymerization and successive copolymerization with MMA proceeded in a living manner and gave good control over the polymer molecular weights. The polymer molecular weights increased linearly with the monomer conversion with polydispersities lower than 1.2. A low‐temperature prepolymerization step was found to be helpful in stabilizing the latex systems, whereas further polymerization at an elevated temperature ensured high conversion rates. The EHMA polymers were effective as macroinitiators for initiating the block polymerization of MMA. Triblock poly(methyl methacrylate–2‐ethylhexyl methacrylate–methyl methacrylate) samples with various block lengths were synthesized. The MMA and EHMA reactivity ratios determined by a nonlinear least‐square method were ～0.903 and ～0.930, respectively, at 70 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1914–1925, 2006     

Tailoring of carboxyl‐decorated magnetic latex particles using seeded emulsion polymerization

In this research, submicron and carboxyl‐functionalized magnetic latex particles were elaborated by using seeded emulsion polymerization technique in presence of oil‐in‐water (o/w) magnetic emulsion as seed. The polymerization conditions were optimized in order to get well‐defined latex particles with magnetic core and polymer shell bearing carboxylic (–COOH) functionality. Starting from (o/w) magnetic emulsion as seed, synthesis process was performed by copolymerization of styrene (St) monomer with the cross‐linker divinylbenzene (DVB) in presence of 4,4′‐azobis(4‐cyanopentanoic acid) (ACPA) as a carboxyl‐bearing initiator. The prepared magnetic latex particles were first characterized in terms of particle size, chemical composition, morphology, magnetic properties, magnetic content, and colloidal stability using various techniques, e.g. particle size analyzer using dynamic light scattering (DLS) technique, Fourier transform infrared, transmission electron microscopy, vibrating sample magnetometer, thermogravimetric analysis, and zeta potential measurements as a function of pH of the dispersion media, respectively. The prepared magnetic latex particles were then used as second seed for further functionalization with methacrylic acid (MAA) in order to enhance carboxylic groups on the magnetic particle's surface. The results showed that final magnetic latex particles possessed spherical morphology with core‐shell structure and enriched carboxylic acid functionality. More importantly, they exhibited superparamagnetism with high magnetic content (58.42 wt%) and high colloidal stability, which considered as the main requirements for their application in the biomedical diagnostic domains. Copyright © 2017 John Wiley & Sons, Ltd.     

Ultrasonically initiated emulsion polymerization of methyl methacrylate

The ultrasonically initiated emulsion polymerization of methyl methacrylate (MMA) was investigated. Experimental results show that sodium dodecyl sulfonate (SDS) surfactant plays a very important role in obtaining a high polymer yield, because in the absence of SDS, monomer conversion is near zero. Thus, the surfactant serves as an initiator and as interfacial modifier in this system (MMA/H₂O), and the monomer conversion increases significantly with increasing SDS concentration. An increase in the reactor temperature also leads to an increase in the monomer conversion. An appropriate increase in the N₂ purging rate also leads to higher conversion. The conversion of MMA decreases with increasing monomer concentration because of the higher viscosity of the system. With the experimental results, optimized reaction conditions were obtained. Accordingly, a high monomer conversion of about 67% and a high molecular weight of several millions can be obtained in a period of about 30 min. Furthermore, transmission electron micrographs show that the latex particles prepared are nanosized, indicating a promising technique for preparing nanoscale latex particles with a small amount of surfactant. In conclusion, a promising technique for ultrasonically initiated emulsion polymerization has been successfully performed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3356–3364, 2001     

超声辐照引发MMA微乳液聚合

研究了超声波引发甲基丙烯酸甲酯(MMA)的微乳液聚合.辐照40min时单体转化率高达90%.透射电镜观察发现,PMMA微乳液平均粒径为36.5nm,粒径分布窄,表明超声波引发是制备PMMA微乳液的有效方法.采用分光光度计对微乳液聚合过程中乳胶粒的形成和大小进行了间接表征,研究了超声功率输出、乳化剂、助乳化剂、单体和引发剂对MMA微乳液聚合的影响.     

预聚物复合助稳定剂条件下含氟丙烯酸酯共聚物的细乳液聚合

以甲基丙烯酸三氟乙酯(TFMA)、苯乙烯(St)和丙烯酸丁酯(BA)为共聚单体,在十二烷基硫酸钠(SDS)/磺酸盐型阴离子氟表面活性剂(S100)/辛基苯基聚氧乙烯醚(OP-10)组成的乳化体系中,采用预聚物和十六醇(HDL)共同组成的复合助稳定剂,对细乳液聚合制备St/BA/TFMA三元共聚物的过程进行了研究.通过F...     

Ultrasonically induced microemulsion polymerization of styrene

In this paper, ultrasonically induced microemulsion polymerization of styrene was successfully performed, possessing many merits such as high polymerization rate, the formation of small latex particles with a narrow size distribution, the absence of initiator and relatively low surfactant concentration. The monomer conversion reached 70% in 1 h, and the average diameter of polystyrene (PS) latex was about 30 nm which could be prepared with 3% surfactant (sodium dodecyl sulfate, SDS) concentration. The molecular weight of PS was around 10⁶ and the poly-distribution index was 1.06, indicating a very narrow distribution. Several influencing factors were investigated in detail, showing that ultrasonically induced microemulsion polymerization is a new route to prepare PS nanoparticles.     

氯丁胶乳乳液接枝甲基丙烯酸甲酯的反应动力学

采用乳液聚合法将甲基丙烯酸甲酯(MMA)接枝到氯丁胶乳上,红外光谱和核磁共振氢谱证实了接枝产物的生成。 研究了反应温度、乳化剂浓度、引发剂浓度和单体浓度对表观聚合速率的影响。 结果表明,当反应温度为50 ℃,引发剂叔丁基过氧化氢 四乙烯五胺（t-BHP/TEPA）用量为氯丁胶乳干重的0.5%,单体/聚合物质量比m(M)∶m(P)=3∶5,乳化剂十二烷基连苯醚二磺酸钠（DSB）用量为单体总质量1%时,单体转化率和接枝效率分别为99.1%和54.9%。 聚合反应动力学关系式为：Rp=Kc(E)0.15c(I)0.30c(MMA)1.41,式中,K为常数,在40~55 ℃范围内,聚合反应的表观活化能Ea＝60.2 kJ/mol。 接枝聚合基本符合自由基反应机理。     

反相乳液共聚合制备两性丙烯酰胺共聚物的研究

采用Span80-Tween80复合乳化剂和AIBA引发剂,进行丙烯酸钠(NaAA)/丙烯酰胺(AM)/丙烯酰氧基乙基三甲基氯化铵(DAC)反相乳液共聚合.研究了聚合温度、引发剂用量、单体浓度、共聚单体中DAC和AM含量、乳化剂用量及其HLB值、水/油比和水相pH值等聚合反应工艺条件或参数对聚合反应单体转化率和聚合物特性粘度的影响,聚合物特性粘度随引发剂用量和单体浓度的增大而增大的实验结果证实了该两性丙烯酰胺共聚物反相乳液制备过程中凝胶效应的存在.傅立叶红外光谱组成分析表明了两性丙烯酰胺共聚物的成功合成,扫描电镜观测乳胶粒粒径范围在0.6~8.0μm.     

Copolymerization of Styrene and Methyl Methacrylate with Lithium as Initiator

Copolymers of styrene and methyl methacrylate prepared with lithium dispersion as initiator do not contain random sequences of both monomers. Fractionation of the copolymers with acetonitrile and the NMR spectra of the insoluble fractions show that these are block copolymers which consist of a polystyrene portion and a poly(methyl methacrylate) portion. When the copolymerization is stopped at low conversion the copolymer has a high styrene content, which sometimes exceeds the value expected for radical copolymerization. This fact would indicate that styrene is preferentially polymerized at the early stages of chain propagation. When the copolymerization is carried to high conversion some crosslinked polymer is formed which contains more styrene than the soluble part of the same experiment. When a piece of metallic lithium is used as initiator, it is found that the crosslinked polymer is formed on the surface of the metal. The addition of lithium phenoxide or β-naphthoxide to the system eliminates the formation of crosslinked polymer. A possible mechanism is proposed.     

Synthesis and characterization of covalently colored polymer latex based on new polymerizable anthraquinone dyes

Novel polymerizable red and yellow dyes, consisting of anthraquinone chromophore, alkyl spacer, and acryloyl group, were first synthesized and then used as comonomers in the semicontinuous emulsion copolymerization of styrene, butyl acrylate, and methacrylic acid to fabricate polymer latexes. The influences of the dye monomers on the emulsion polymerization process, the latex particle size and its distribution, the molecular weight of the latex polymer, as well as the light fastness of the polymer latex films, were investigated. Results indicated that, despite of the inhibition effect of the polymerizable dyes on polymerization, stable colored polymer latexes could be prepared with high conversion of total monomers, whereas the conversion of the polymerizable dye decreased as increasing the amount of dye. The light fastness of the covalently colored polymer latex films was proved to be much better than that of the noncovalently colored polymer latex films due to the covalent bond of dye and polymer chains.     

醇溶性聚丙烯酸酯乳液的合成及性能研究

以丙烯酸乙酯(EA)、甲基丙烯酸甲酯(MMA)和甲基丙烯酸(MAA)为主单体,采用过硫酸盐作引发剂,经预乳化乳液聚合工艺合成了聚丙烯酸酯乳液.讨论了乳化剂种类、单体种类以及功能性单体、引发剂加入工艺对乳液聚合过程及乳液产品性能的影响.结果表明:单体组成为m(MMA)∶m(EA)∶m(MAA)=45∶40∶15所得乳液聚合物能满足使用性能要求;种子引发剂加入质量控制在单体总质量的0.3%,而总的引发剂用量占单体总质量的0.8%较适宜.用差热分析仪和凝胶渗透色谱仪对乳液聚合物进行了表征.     

Synthesis of monodisperse,magnetic latex particles with polystyrene core

A novel method for producing monodisperse, submicron-sized magnetic latex particles is described. The method provides coating of polymer particles with surface-modified magnetic particles during soap-free polymerization. Experiments were performed with styrene monomer, potassium persulfate initiator, Fe ₃O ₄ magnetic particles, and silane-coupling reagents of methacryloxypropyltrimethoxysilane (MPTMS) and methacryloxypropyldimethoxysilane (MPDMS). The morphology of the magnetic particles depended on the silane-coupling reagents. Use of the tri-functional coupling reagent MPTMS produced particles having a disk-like or concave-like shape, whereas use of the di-functional coupling reagent MPDMS produced spherical particles that had a coefficient of variation of 4.4%, which was much smaller than the standard criteria of monodispersity, 10%.     

Stripping the latex: the challenge of miniemulsion polymerization without initiator,costabilizer and surfactant

When finally processed to provide the function for which the latex was selected―binding, protecting, finishing―components such as surfactant, costabilizer or initiator become generally useless, not to say detrimental. In this study, we show that miniemulsion photopolymerization provides a suitable method to create latex without the apparent addition of these three compounds. Indeed, UV-driven monomer self-initiation can create initiating radicals without the aid of initiator, the fast in situ photogenerated polymer can hinder Ostwald ripening with the assistance of external costabilizer, and finally, UV-transparent clay can replace conventional surfactant to ensure colloidal stabilization. Each strategy has been developed individually before being combined together to end up with a unique miniemulsion procedure free of initiator, costabilizer and surfactant. Such approach paves the way to a simplified and environmentally improved pathway towards aqueous polymer dispersions.     

Pickering emulsion polymerization kinetics of styrene: Comparison of bare and surface modified SiO2 nanoparticles

A step towards the understanding of some mechanistic events occurring in the styrene Pickering emulsions, using a SiO₂ dispersion, is presented. Polymerizations at 80°C with different levels of a water soluble initiator were performed. The emulsion polymer content was ca. 15% with conversions close to 90%. With conversion and particle size measurements, the particle density was estimated for bare and surface modified SiO₂ particles. Then, the average number of radicals per particle was inferred, yielding a pseudo-bulk type polymerization. It was found that bare SiO₂ nanoparticles do not participate in the nucleation mechanism; however, they, along with the initiator, promote an enhanced oligomer coagulation. On the other hand, the hexadecyltrimethylammonium bromide modified SiO₂ nanoparticles do participate in the nucleation and coagulation mechanisms, yielding more stable and smaller poorly-covered polymer particles. This approach allowed untangling some events such as: particle nucleation, radical entry to particles, particle density, coagulation and vitreous and Trommsdorff effects.