Controlling interfacial curvature in nanoporous silica films formed by evaporation-induced self-assembly from nonionic surfactants. II. Effect of processing parameters on film structure

The double-gyroid phase of nanoporous silica films has been shown to possess facile mass-transport properties and may be used as a mold to fabricate a variety of highly ordered inverse double-gyroid metal and semiconductor films. This phase exists only over a very small region of the binary phase diagram for most surfactants, and it has been very difficult to synthesize metal oxide films with this structure by evaporation-induced self-assembly (EISA). Here, we show the interplay of the key parameters needed to synthesize these structures reproducibly and show that the interfacial curvature may be systematically controlled. Grazing angle of incidence small-angle X-ray scattering (GISAXS) is used to determine the structure and orientation of nanostructured silica films formed by EISA from dilute silica/(poly(ethylene oxide)-b-poly(propylene oxide)-b-alkyl) surfactant solutions. Four different highly ordered film structures are observed by changing only the concentration of the surfactant, the relative humidity during dip-coating, and the aging time of the solution prior to coating. The highly ordered films progress from rhombohedral (Rm) to 2D rectangular (c2m) to double-gyroid (distorted Iad) to lamellar systematically as interfacial curvature decreases. Under all experimental conditions investigated, increasing the aging time of the coating solution was found to decrease the interfacial curvature. In particular, this parameter was critical to being able to synthesize highly ordered, pure-phase double-gyroid films. The key role of the aging time is shown via processing diagrams that map out the interplay between the aging time, composition, and relative humidity. 29Si nuclear magnetic resonance (NMR) spectroscopy and solution-phase small-angle X-ray scattering (SAXS) of the aged coating solutions presented in part I of this series are then used to interpret the effects of aging prior to dip-coating. Specifically, it was found that a predictive model based on volume fractions and the silica cluster stoichiometry obtained from 29Si NMR qualitatively explains the trends observed with composition and aging. However, apart from the effects of relative humidity, a quantitative comparison of the predicted phase with the experimental processing diagram suggests that less-condensed silica clusters are more effective at swelling the EO blocks at early aging times. This enhanced swelling decreases with aging time and results in lower-curvature nanostructures such as the double-gyroid. The decrease in swelling is attributed to the decreased thermodynamic driving force for the more-condensed silica clusters to mix with the EO block of the surfactant.     

Self-assembly of an environmentally responsive polymer/silica nanocomposite

Thermoresponsive nanocomposite thin films composed of alternating layers of silica and polymerized N-isopropylacrylamide (NIPAM) or NIPAM plus dodecyl methacrylate (DM) hydrogels were prepared by surfactant-directed evaporation-induced self-assembly (EISA). During EISA, the organic monomers partition within the hydrophobic domains of a lamellar mesophase. In-situ polymerization via a free radical process results in a 1-2 nm thick hydrogel phase sandwiched between layers of silica oriented parallel to the substrate surface. The thermoresponsiveness of PNIPAM is preserved in this confined environment, and the polymeric layers reversibly swell and deswell by a factor of 2 in water upon temperature changes around the transition temperature of PNIPAM (32 degrees C). The composition, mesostructure, and environmental response were studied by detailed NMR, TGA, and SAXS analyses.     

A pyrrole-containing surfactant as a tecton for nanocomposite SiO2 films

A surfactant featuring a polymerizable pyrrole head group (dodecyl-dimethyl-(2-pyrrol-1-yl-ethyl)-ammonium bromide, DDPABr) was synthesized. The thermotropic behavior of the surfactant was investigated by differential scanning calorimetry (DSC) and X-ray scattering techniques, with small-angle X-ray scattering (SAXS) analysis revealing a highly ordered lamellar bilayer structure. After full characterization, DDPABr was used in the preparation of mesostructured SiO2 nanocomposite thin films via evaporation-induced self-assembly (EISA). Resulting thin SiO2-DDPABr films were studied by 1D and 2D small-angle X-ray scattering (SAXS) techniques, indicating a lamellar nanocomposite structure. Suitable theoretical SAXS models were applied to fit the experimental 1D SAXS data. The surfactant could be chemically polymerized within the lamellar domains.     

Insight on Structural Change in Sol–Gel-Derived Silica Gel with Aging under Basic Conditions for Mesopore Control

Structural rearrangement of sol–gel-derived silica gel by aging under basic conditions was investigated using small angle X-ray scattering (SAXS) and ²⁹Si nuclear magnetic resonance (NMR). A wet silica gel prepared under acidic conditions had a fractal nature, and many unreacted silanols remained on the surface. During aging of the gel in ammonia solution, additional Si—O—Si bonds rapidly formed, whereas the change in mesoscale structure gradually proceeded. This result was compared with that of simulation modeling the Ostwald ripening, i.e. dissolution from positive curvature and reprecipitation on negative curvature. In the simulation, structural change in a cluster from fractal nature to particle aggregates was well visualized in 2-dimmensional square lattice. Both scattering profiles calculated from the model clusters and the change in average coordination number of monomers in the cluster well agreed with the experimental SAXS and NMR results, respectively. This agreement strongly ensures us that structural change by aging under basic conditions proceeds through the Ostwald ripening. The mesopore size as well as mesopore volume in calcined silica gel is determined by the shrinkage degree during drying and calcination. The sample aged in basic solution restrains the shrinkage because of the growth of particulate structure, and retains large size and volume of pores.     

Peering into the self-assembly of surfactant templated thin-film silica mesophases

It is now recognized that self-assembly is a powerful synthetic approach to the fabrication of nanostructures with feature sizes smaller than achievable with state of the art lithography and with a complexity approaching that of biological systems. For example, recent research has shown that silica/surfactant self-assembly combined with evaporation (so-called evaporation induced self-assembly EISA) can direct the formation of porous and composite thin-film mesostructures characterized by precise periodic arrangements of inorganic and organic constituents on the 1-50-nm scale. Despite the potential utility of these films for a diverse range of applications such as sensors, membranes, catalysts, waveguides, lasers, nano-fluidic systems, and low dielectric constant (so-called low k) insulators, the mechanism of EISA is not yet completely understood. Here, using time-resolved grazing incidence small-angle X-ray scattering (GISAXS) combined with gravimetric analysis and infrared spectroscopy, we structurally and compositionally characterize in situ the evaporation induced self-assembly of a homogeneous silica/surfactant/solvent solution into a highly ordered surfactant-templated mesostructure. Using CTAB (cetyltrimethylammonium bromide) as the structure-directing surfactant, a two-dimensional (2-D) hexagonal thin-film mesophase (p6mm) with cylinder axes oriented parallel to the substrate surface forms from an incipient lamellar mesophase through a correlated micellar intermediate. Comparison with the corresponding CTAB/water/alcohol system (prepared without silica) shows that, for acidic conditions in which the siloxane condensation rate is minimized, the hydrophilic and nonvolatile silicic acid components replace water maintaining a fluidlike state that avoids kinetic barriers to self-assembly.     

Mass transport and electrode accessibility through periodic self-assembled nanoporous silica thin films

Ordered nanoporous silica films have attracted great interest for their potential use to template nanowires for photovoltaics and thermoelectrics. However, it is crucial to develop films such that an electrode under the nanoporous film is accessible to solution species via facile mass transport through well-defined pores. Here, we quantitatively measure the electrode accessibility and the effective species diffusivity for nearly all the known nanoporous silica film structures formed by evaporation-induced self-assembly upon dip-coating or spin-coating. Grazing-angle of incidence small-angle X-ray scattering was used to verify the nanoscale structure of the films and to ensure that all films were highly ordered and oriented. Electrochemical impedance spectroscopy (EIS) was then used to assess the transport properties. A model has been developed that separates the electrode/film kinetics and the film transport properties from the film/solution interface and bulk solution effects. Accounting for this, the accessible area of the nanoporous film coated FTO electrode (1-theta) is obtained from the high-frequency data, while the effective diffusivity of the ferrocene dimethanol (D(FDM)) redox couple is obtained from intermediate frequencies. It was found that the degree of order and orientation in the film, in addition to the symmetry/topology, is a dominant factor that determines these two key parameters. The EIS data show that the (211) oriented double gyroid, (110) oriented distorted body center cubic, and (211) distorted primitive cubic silica films have significant accessibility (larger than 26% of geometric area). However, the double-gyroid films showed the highest diffusivity by over an order of magnitude. Both the (10) oriented 2D hexagonal and (111) oriented rhombohedral films were found to be highly blocking with only small accessibility due to microporosity. The impedance data were also collected to study the stability of the nanoporous silica films in aqueous solutions as a function of pH. The distorted primitive silica film showed much faster degradation in pH 7 solution when compared to a blocking film such as the 2D hexagonal. However, silica films maintained their structure at pH 2 for at least 12 h.     

Neutron reflectivity study of lipid membranes assembled on ordered nanocomposite and nanoporous silica thin films

Single bilayer membranes of 1-palmitoyl-2-oleoyl-sn-glycero-3-phosphocholine (POPC) were formed on ordered nanocomposite and nanoporous silica thin films by fusion of small unilamellar vesicles. The structure of these membranes was investigated using neutron reflectivity. The underlying thin films were formed by evaporation induced self-assembly to obtain periodic arrangements of silica and surfactant molecules in the nanocomposite thin films, followed by photocalcination to oxidatively remove the organics and render the films nanoporous. We show that this platform affords homogeneous and continuous bilayer membranes that have promising applications as model membranes and sensors.     

Characterization of self-assembled lamellar thermoresponsive silica-hydrogel nanocomposite films

Mesostructured lamellar nanocomposite films with alternating silica and organic layers containing poly(N-isopropropyl acrylamide) (PNIPAM) were prepared using evaporation-induced self-assembly. A suitable theoretical approach to analyze the small-angle X-ray scattering (SAXS) patterns of oriented lamellar two-phase systems was applied to the SAXS data of films of varying composition, providing details on the self-assembly process, the composition, and the polymerization. In particular, this approach allowed an accurate determination of the thickness of the silica and the organic layer. The applicability of the SAXS approach was carefully tested with simulated data and verified by thermogravimetric analysis (TGA). TGA and (13)C NMR were used to study the polymerization and linkage to the silica matrix. SAXS and time-resolved grazing incidence SAXS revealed that the phase transition of PNIPAM at ca. 32 degrees C leads to a reversible expansion/contraction perpendicular to the layers on a time scale of ca. 30 min.     

In situ SAXS study on a new mechanism for mesostructure formation of ordered mesoporous carbons: thermally induced self-assembly

A new mechanism for mesostructure formation of ordered mesoporous carbons (OMCs) was investigated with in situ small-angle X-ray scattering (SAXS) measurements: thermally induced self-assembly. Unlike the well-established evaporation-induced self-assembly (EISA), the structure formation for organic-organic self-assembly of an oligomeric resol precursor and the block-copolymer templates Pluronic P123 and F127 does not occur during evaporation but only by following a thermopolymerization step at temperatures above 100 °C. The systems investigated here were cubic (Im3m), orthorhombic Fmmm) and 2D-hexagonal (plane group p6mm) mesoporous carbon phases in confined environments, as thin films and within the pores of anodic alumina membranes (AAMs), respectively. The thin films were prepared by spin-coating mixtures of the resol precursor and the surfactants in ethanol followed by thermopolymerization of the precursor oligomers. The carbon phases within the pores of AAMs were made by imbibition of the latter solutions followed by solvent evaporation and thermopolymerization within the solid template. This thermopolymerization step was investigated in detail with in situ grazing incidence small-angle X-ray scattering (GISAXS, for films) and in situ SAXS (for AAMs). It was found that the structural evolution strongly depends on the chosen temperature, which controls both the rate of the mesostructure formation and the spatial dimensions of the resulting mesophase. Therefore the process of structure formation differs significantly from the known EISA process and may rather be viewed as thermally induced self-assembly. The complete process of structure formation, template removal, and shrinkage during carbonization up to 1100 °C was monitored in this in situ SAXS study.     

Synthesis of Hydrophilic Coating Solution for Polymer Substrate Using Glycidoxypropyltrimethoxysilane

Hydrophilic coating solutions were synthesized by adding glycidoxypropyltrimethoxysilane (GPS) to the colloidal silica suspensions adjusted to different pH. The coating solutions were coated on polyethyleneterephthalate (PET) film substrates. The pH of the colloidal silica suspensions adjusted before adding the GPS had a profound effect on chemical structure of the coating solutions and hydrophilic property of the coating films. ²⁹Si NMR spectroscopic studies showed that the solution prepared under an acidic condition (pH 4) consisted of hydrolyzed GPS monomers without siloxane bond and dimer with one siloxane bond, whereas that under a basic condition (pH 9.6) was made up larger oligomers with two or three siloxane bonds. Contact angles for water in the coating films prepared under acidic conditions exhibited smaller than those under basic conditions, indicating more hydrophilic in acidic conditions. In especial, in the case of coating films preparedunder highly acidic conditions (pH 1 and 2), the contact angles were less than 5°, which is superhydrophilic.     

Kinetics of polycondensation reactions during self-assembly of mesostructured films studied by in situ infrared spectroscopy

In situ synchrotron FTIR experiments have been performed during evaporation-induced self-assembly (EISA) of mesoporous films and the role of silica polycondensation in obtaining highly organized mesostructures has been illuminated.     

Thin films of bicontinuous cubic mesostructured silica templated by a nonionic surfactant

Thin films ofbicontinuous cubic mesostructured silica were formed using the nonionic poly(oxyethylene)-alkyl ether surfactant Brij-56 as a structure-directing agent. The synthesis conditions were chosen such that the estimated volume fraction of surfactant in the silica/surfactant films corresponded approximately to the composition at which the bicontinuous cubic phase occurs in the water/surfactant phase diagram. Small-angle X-ray scattering and transmission electron microscopy measurements reveal that the cubic phase corresponds to the Ia3(-)d double-gyroid structure, with some distortion due to anisotropic film shrinkage. The cubic structure grows as faceted domains that are well-oriented with respect to the substrate and often occur in coexistence with a lamellar phase. By adjusting the temperature at which the films are aged, it is possible to create films with 2D hexagonal, cubic, or lamellar structures at a single composition.     

Functional nanocomposites prepared by self-assembly and polymerization of diacetylene surfactants and silicic acid

Conjugated polymer/silica nanocomposites with hexagonal, cubic, or lamellar mesoscopic order were synthesized by self-assembly using polymerizable amphiphilic diacetylene molecules as both structure-directing agents and monomers. The self-assembly procedure is rapid and incorporates the organic monomers uniformly within a highly ordered, inorganic environment. By tailoring the size of the oligo(ethylene glycol) headgroup of the diacetylene-containing surfactant, we varied the resulting self-assembled mesophases of the composite material. The nanostructured inorganic host altered the diacetylene polymerization behavior, and the resulting nanocomposites show unique thermo-, mechano-, and solvatochromic properties. Polymerization of the incorporated surfactants resulted in polydiacetylene (PDA)/silica nanocomposites that were optically transparent and mechanically robust. Molecular modeling and quantum calculations and (13)C spin-lattice relaxation times (T(1)) of the PDA/silica nanocomposites indicated that the surfactant monomers can be uniformly organized into precise spatial arrangements prior to polymerization. Nanoindentation and gas transport experiments showed that these nanocomposite films have increased hardness and reduced permeability as compared to pure PDA. Our work demonstrates polymerizable surfactant/silica self-assembly to be an efficient, general approach to the formation of nanostructured conjugated polymers. The nanostructured inorganic framework serves to protect, stabilize, and orient the polymer, mediate its performance, and provide sufficient mechanical and chemical stability to enable integration of conjugated polymers into devices and microsystems.     

Coarse-grained molecular dynamics simulation of self-assembly of polyacrylamide and sodium dodecylsulfate in aqueous solution

Coarse-grained molecular dynamics simulations have been performed to study the self-assembly of polymer, polyacrylamide (PAM) and surfactant, sodium dodecylsulfate (SDS) in aqueous solution. Our simulations revealed that PAM curled into clusters in the absence of SDS, while it was stretched if SDS was added. For the SDS-PAM complexes, the aggregate formation process can be divided into three stages: firstly, PAM quickly absorbs some SDS monomers until the radius of gyration (Rg) of polymer reaches a minimum; then, PAM stretches and the Rg of PAM increases due to more and more adsorbed SDS; ultimately, the commonly accepted "necklace" structure is formed with PAM located at the interface of the hydrophobic and hydrophilic regions of the SDS micelle. The main driving force for the association was hydrophobic interactions between the polymer backbone and the surfactant hydrophobic tails. As the concentration of SDS increased, the Rg of PAM increased up to a maximum, indicating the polymer was saturated with surfactant.     

Synthesis of thermally stable highly ordered nanoporous tin oxide thin films with a 3D face-centered orthorhombic nanostructure

Thin films of nanoporous tin oxide with a 3D face-centered orthorhombic nanostructure have been synthesized by self-assembly that is controlled by post-coating thermal treatment under controlled humidity. In contrast to the conventional evaporation-induced self-assembly (EISA), the films here have no ordered nanostructure after dip-coating. However, the initial coatings are formed under conditions that inhibit significant hydrolysis and condensation for extended periods. This allows the use of postsynthesis thermal vapor treatments to completely control the formation of the nanostructure. With EO106-PO70-EO106 (Pluronic F127) triblock copolymer as the template, highly ordered nanostructures were generated by exposing the disordered films to a stream of water vapor at elevated temperature, which rehydrates the films and allows the formation of the thermodynamically favored phase. Further exposure to water vapor drives the condensation reaction through the elimination of HCl. The X-ray diffraction pattern from the nanostructure was indexed in the space group Fmmm as determined by analysis of 2D small-angle X-ray scattering patterns at various angles of incidence. The nanostructure is then stabilized and made nanoporous by extended controlled thermal treatments. After self-assembly and template removal, the films are thermally stable up to 600 degrees C and retain an ordered, face-centered orthorhombic nanostructure.     

Aggregation Behavior of Alkoxide-Derived Silica in Sol-Gel Process in Presence of Poly(ethylene oxide)

Growth behavior of silica in an acid catalyzed sol-gel process from silicon alkoxide in the presence of poly(ethylene oxide), PEO, was investigated by in situ small angle X-ray scattering, SAXS, and ²⁹Si NMR measurements. The results of SAXS, that aggregation and gel formation behaviors of silica were affected by the presence of PEO, suggested a strong attractive interaction between silica oligomers and PEO. A possible reaction scheme of silica in the presence of PEO is as follows; (1) PEO and small silica oligomers coexist in the solution without specific interaction just after hydrolysis of the silicon alkoxide. (2) With the progress of condensation, a ramified aggregated complex between PEO and silica oligomers is formed, which is characterized by larger apparent value of radius of gyration and smaller fractal dimension than in the PEO-free system. (3) After gelation, the fractal dimension of scatterers remains to be smaller than that in the PEO-free system, because PEO associated with the silica network inhibits aggregation within the gel networks. Furthermore, PEO inhibits the condensation in the aging and in the drying process, leading to less strongly crosslinked dry gel. A temporal maximum in the time evolution of R_g was observed for the samples separated into two phases with their characteristic domain size being larger than several micrometers. This is considered to be a phenomenon related to increase and divergence of correlation length near and at the critical point.     

Silica nanoparticle crystals and ordered coatings using lys-sil and a novel coating device

Silica nanoparticles with a narrow particle size distribution and controlled diameters of 10-20 nm are synthesized via hydrolysis and hydrothermal aging of tetraethylorthosilicate in an aqueous L-lysine solution. Cryo-transmission electron microscopy (cryo-TEM) reveals that the silica nanoparticles assemble to form close-packed nanoparticle crystals over short length scales on carbon-coated grids. Evaporative drying of the same sols results in nanoparticle stability and remarkable long-range facile ordering of the silica nanoparticles over scales greater than 10 microm. Whereas small-angle X-ray scattering (SAXS) and small-angle neutron scattering (SANS) discount the possibility of a core (silica)-shell (lysine) structure, the possibility remains for lysine occlusion within the silica nanoparticles and concomitant hydrogen bonding effects driving self-assembly. Facile ordering of the silica nanoparticles into multilayer and monolayer coatings over square-centimeter areas by evaporation-induced self-assembly is demonstrated using a novel dip-coating device.     

Influence of Cd Content and Se Doping on the Formation of CdSe Nanocrystals in Silica Xerogels: A SAXS Study

Small-angle X-ray scattering (SAXS) experiments were carried out to characterize the structure of the composite formed by CdSe nanocrystals embedded in a popous silica matrix (silica xerogels containing Cd with formamide addition and ultrasound treatment). SAXS results from samples before Se diffusion indicate the presence of heterogeneities with a bimodal size distribution which was associated to the existence of mesopores (pores of several hundred Å) immersed in a nanoporous matrix (characteristic pore radii of 20–30 Å). The diffusion of Se induces the nucleation and growth of CdSe nanocrystals. The average size of the nanocrystals increases with Cd content. Higher Se doses promote the formation of larger nanocrystals (radius of gyration of ∼30 to 50 Å). Anomalous scattering results confirm the existence of Se aggregation associated with CdSe nanocrystal formation and suggest that only partial segregation of Cd and Se occurs.     

Synthesis and characterization of uniform alumina-mesoporous silica hybrid membranes

The synthesis and characterization of alumina-mesoporous silica (alumina-MS) hybrid membranes are reported. The hybrids are formed using a variation of the evaporative-induced self-assembly (EISA) process reported by Hayward et al. (Langmuir 2004, 20, 5998) based on dip coating of an Anopore 200 nm membrane with a Brij-56/TEOS/HCl/H2O solution. Numerous analytical methods are used to probe both the hybrid material and the silica phase after dissolution of the Anopore substrate. Most importantly, He/N2 permeation measurements show that the effective pore size of the membrane can be tuned from 20 to 5 nm based on the number of dip-coating cycles used. The observed He/N2 permselectivity of 2.7 +/- 0.11 is nearly identical to the theoretical value obtained (2.65) assuming Knudsen diffusion dominates. The selectivity of these membranes is higher than that of most commercial "5 nm" membranes (2.29), which is ascribed to the lack of pinhole defects in the materials reported here. The hybrid membranes as well as the silica obtained after dissolution of the Anopore substrate have been characterized using scanning and transmission electron microscopy and X-ray diffraction. Those results indicate that the silica deposited in the Anopore membrane possesses uniform pores approximately 5 nm in size, consistent with the permeation studies. The current work presents an alternative approach to materials that possess many of the properties of mesoporous silica thin films (i.e., pores of controlled size and topology) without the difficulty of growing mesoporous silica thin films on porous supports.     

PEG和PVP改性溶胶-凝胶二氧化硅减反膜的对比

聚乙二醇(PEG)和聚乙烯吡咯烷酮(PVP)对溶胶-凝胶二氧化硅减反膜的结构和激光损伤阈值(LIDT)有不同的影响.动态光散射、透射电镜(TEM)以及小角X射线散射实验表明:PEG能够促进二氧化硅颗粒的生长并增加团簇生长的一致性.然而,在PVP改性的溶胶中,Si―OH与PVP之间氢键作用制约了二氧化硅颗粒的生长.此外,多重分形谱(MFS)分析表明,PEG可以提高氧化硅薄膜的均匀性,PVP却降低了薄膜的均匀性,因此,PEG改性的氧化硅薄膜的抗激光损伤性能增强,而PVP改性的氧化硅薄膜的抗激光损伤性能被削弱.固体29Si魔角旋转核磁共振(MASNMR)结果表明,PEG能够提高Si―O四面体缩聚程度并改善薄膜的表面分形结构,PVP则相反,导致了PEG改性的氧化硅薄膜与PVP改性的氧化硅薄膜具有不同的抗激光损伤性能.